Ormec MMI8104, MMI8070, MMI8080, MMI8121, MMI8100 Installation Instructions Manual

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MMI8000 Series
MMI8056, MMI8070, MMI8080, MMI8100, MMI8104, MMI8121
Installation Instructions
1.0 Installation and Startup Guide
Install Environment Where Used
The MMI8000 Series is designed for industrial environments. The operating temperature range is 32 to 113 °F (0 to 45 °C). It may not be suitable for using in certain outdoor applications. Please consult the factory for advised usage in outdoor applications.
NEMA Rating
The MMI8000 Series front bezel is NEMA 4 rated. When installed properly in a NEMA 4 panel, the NEMA 4 rating of the panel is not compromised. This means that fluids do not enter the panel during wash downs.
Electrical Environment
The MMI8000 Series has been tested to conform to European CE requirements. This means that the circuitry is designed to resist the effects of electrical noise. This does not guarantee noise immunity in severe cases. Proper wire routing and grounding insures proper operation.
Mechanical Environment
Avoid installing units in environments where severe mechanical vibration or shocks are present.
2.0 Installation Instructions
2.1 Mounting Instructions
2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC output modules, contactors, starters and relays, and any other source of electrical interference are located away from the back of the unit.
Take particular note as to the position of variable speed drives and switching power supplies. Their input and load cables should be screened to a central star earth point.
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2.1.2 Making a NEMA-4 Mounting
Panel Details
The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that the unit be mounted on the front panel of a steel enclosure, through an appropriate opening*.
Allow a clearance of 1”(25mm) around the sides of the unit for mounting hardware. Allow clearance for cable connections to the back of the unit. Unit depth may vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA-4 Mounting
Put the unit through the panel cut out. Slide the clamps into the 6 holes provided around the case. Tighten the clamping screws in an even pattern until the unit is secured in the panel.
Caution! Do not over tighten mounting clamps!
Note: Specifications To seal to NEMA-4 specifications, all supplied mounting clamps must be used and panel cannot flex more than 0.010”.
2.1.3 Environmental Considerations
The MMI8000 Series units are designed for indoors use as built in displays. Make sure that the displays are installed correctly and that the operating limits are followed (See Specifications).
Do not operate the unit in areas subject to explosion hazards due to flammable gases, vapors
or dusts.
The unit should not be installed where fast temperature variations and/or high humidity are
present. This causes condensation of water in the device.
Do not install these terminals in environments where inflammable gases are present.
2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit. Contact your local authorities to determine which codes apply.
2.2.1 Power Requirements
MMI8000 units are powered by DC power only. The specified voltage range is 24±5% Volts DC. This insures compatibility with most controller DC systems.
Power
Fusing Requirements
High Voltage Caution
Caution Emergency Stop
The power conditioning circuitry inside the unit is accomplished by a switching power supply. The peak starting current can be as high as 700mA.
If the display does not come on within 2 seconds of power up, remove power. An internal fuse prevents damage if the polarity of the DC power is incorrect. Check wiring to insure proper connections and try to power up again.
An Internal fuse prevents damage for over voltage condition however it isn’t guaranteed.
DC voltage sources should provide proper isolation from main AC power and similar hazards.
A Hard-wired EMERGENCY STOP should be fitted in any system using an MMI8000 to comply with ICS Safety Recommendations.
Do not power the MMI8000 and inductive DC loads, or input circuitry to the controller, with the same power supply.
Caution Supply Voltage
Note: The 24 VDC output from MMI8000.
some controllers may not have enough current to power the
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Wire lengths should be minimized (Maximum 1600’ (500 m) shielded, 1000’ (300 m) unshielded).
Caution Wire Routing
Wires should be run in pairs with a neutral or common paired with a hot or signal line. If wiring is to be exposed to lightning or surges, use appropriate surge suppression devices. Keep AC, high energy, and rapidly switching DC wiring separate from signal wires. Equip ungrounded DC supplies with a resistor and capacitor in parallel to earth ground. This provides a path for static and high frequency dissipation. Typical values to use are 1MOhm and 4700pF.
Connection
To make a connection, strip about 3/8” of insulation off the end of the wire, turn the connector screw counterclockwise until the gap is wide open, insert the wire all the way in, and turn the screw clockwise until it’s tight.
Connect positive DC line to the ‘+24V’ terminal and the DC ground to the ‘0V‘ terminal.
2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth ground internally. It is preferable not to ground DC negative return to chassis ground as poor site earths can introduce noise into a system, but if necessary an earth connection should be made, from the power supply return point to the central star earth point. Ground conductors should be as short and as large in size as possible. The conductors must always be large enough to carry the maximum short circuit current of the path being considered. Ground conductors should be connected to a tree from a central star earth ground point. This ensures that no ground conductor carries current from any other branch.
2.2.3 CE Requirements
To make an MMI8000 comply with EMC directives, and to reduce susceptibility to electrical interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the power connector. This ground connection should be run directly to the central star earth connection point (as recommended in most Installation Instructions).
2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two applications are identical, these recommendations should be considered as guidelines.
WARNING!
The system designer should be aware that devices in Controller systems could fail and thereby
Hardware Considerations
create an unsafe condition. Furthermore, electrical interference in an operator interface, such as an MMI8000, can lead to equipment start-up, which could result in property damage and/or physical injury to the equipment operator.
If you, or your company, use any programmable control systems that require an operator or attendant, you should be aware that this potential safety hazard exists and take appropriate precautions. Although the specific design steps depend on your particular application, the following precautions generally apply to installation of solid-state programmable control devices. In addition, these precautions conform to the guidelines for installation of Controllers as recommended in the NEMA ICS 3-304 Control Standards.
Programming Considerations
To conform with ICS Safety Recommendations, checks should be placed in the controller to ensure that all writable registers that control critical parts of plant or machinery have limit checks built into the program, with an out-of-limit safe shut down procedure to ensure safety of personnel.
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