Ormandy Commodore Plus Installation Commissioning And Operating Manual

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INSTALLATION COMMISSIONING AND OPERATING MANUAL

CAST IRON OIL-FIRED BOILER

Commodore Plus (uk) - 1007-01

Commodore Plus

Hartley and Sugden

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1. Technical data ............................................................................................4

2. Layout of the heating installation of the boiler ...........................................5

3. Assembly of the boiler ...............................................................................7

4. Hydraulic installation ofthe boiler ...........................................................23

5. Protection of chimneys against internal condensations ...........................26

6. Electrical connections ..............................................................................27

7. Spare parts list ......................................................................................... 31

8. Maintenance ............................................................................................. 36

9. Guarantee conditions on the products .....................................................36

-Theboiler mustbe installed and commissioned by a registered installer in accordance withinstructions herewith.

- It is important for the safe operation of boilers that there is sufficient fresh air inlet and ventilation provided.

- Maintenance of the boiler should be done once or twice a year, depending on the conditions of use.

- It is inadvisable to regula rly drain down the boiler as frequent additions of fresh water may bring about the premature deterioration of the boiler fabric through the d eposit of mineral substances present in the water.

- Precautions must be taken to avoid any damage that might be caused by frost .

User's advices

CONTENTS

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General rules

The flues of the products of combustion must be

calculated and carried out according to the standards

in force, the local obligations and the regulations of the

manufacturer.

The hydraulic installations, fuel or gases will be

established according to standards of installation and

safety in force in the country of use.

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111

719

399

321

830

1. Technical data

Maximum wat er t emper atu re: 90 °C; maximum inst allat ion pre ssur e: 4 b ar

REMARK:

The temperature adjusted on the second step thermostat H/L (switch nr. 8) should be lower than the one on the first step thermostat (switchnr. 7).

1. Main switch with on/off light

2. Boiler thermometer

3. Safety limit with manual reset (110°C )

4. Burner opening: diam. 170 mm standard.

5. Opening drain cock: 3/4"

6. Eyepiece to view flame

7. First step thermostat (e.g. of adjustment : 80°C)

8. Second step thermostat

9. Place foreseen for the control system

10. Plac e foreseen for hour meters

Height Wi dth De pth Ø Depth

122 5 200,0 1165 900 1300 400 790

132 6 237,5 1165 900 1300 400 920

241 7 275,0 1165 900 1560 400 1050

242 8 312,5 1165 900 1560 400 1180

234 9 350,0 1165 900 1820 400 1310

244 10 387,5 1165 900 1820 400 1440

335 11 425,0 1165 900 2080 400 1570

345 12 462,5 1165 900 2080 400 1700

355 13 500,0 1165 900 2340 400 1830

455 14 537,5 1165 900 2340 400 1960

Type

ABC

Total

numb.

section

Boiler dimension (mm) Dim. chambre de combustion

Net he at

output (k W)

A = number of front inter sections

B = number of middle inter sections

C = number of rear inter sections

Comm odore Plus N° 122 132 241 242 234 244 335 345 355 455

Max. heat input (kW) 178 225 246 278 312 340 375 407 430 474

Net heat output (kW) 162 204 224 253 283 310 339 371 394 432

Net heat output (kW) t o 1*CE 92/42 (*) 200 237,5 275 312,5 350 387,5 425 462,5 500 537,5

Number of sections 7 8 9 10 11 12 13 14 15 16

Furnace pressure (mbar) 2,9 3,50 2 ,2 0 2,60 3,70 3 ,5 0 3,60 4,40 4,6 0 4,60

ǻ T° flue - T ° ambiance 156 160 156 161 160 152 162 153 141 150

Load losses water side ( mbar) ǻT 15°C 4,5 7,1 8,5 14 1 6,7 19,5 22,6 26,7 29,6 35

Exit flue gas mass flow (g/s) 75 97 103 116 132 147 163 176 185 205

Combust ion circuit (dm³) 195 226 258 290 322 354 386 418 450 482

Relative standby loss (%) 0,6 0,51 0,48 0,44 0,4 0,38 0,35 0,32 0,3 0,29

Water capacity of the boiler (l) 115 130 145 160 175 190 205 220 235 250

Heat ing body weight (kg) 705 800 895 980 1060 1150 1240 1330 1420 1510

Outlet (3")

Flue

Inlet (3")

812

* : n° 7-8 inter (+260 mm)

: n° 9-10 inter (+520 mm) : n° 11-12 inter (+780 mm) : n° 13-14 inter (+1040 mm)

910

900

388

1253*

1295

838

450

1165

155

1007

450

558

Ø 180

Maximum wat er t emper atu re: 90 °C; maximum inst allat ion pre ssur e: 4 bar

(*):forindication

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2. Layout of the heating installation of the boiler

The boiler must be installed and commissionedby a registered installer.

The installer must make the necessary arrangements on site to ensure that the positioning and the fitting of the boiler, the

supply of combustion air, ventilation of the boiler house, connection of the gas supply and the removal of the combustion

gases via the flue systemare all in conformity with theprevailing regulationsand standards. Inthe followingparagraphs, Saint

We remind you of some rules concerning the above asp ects. If the conditions summarised above are not strictly adhered to

and resulting damage occurs then our guarantee would be invalidated.

2.1. Positioning

The boiler must notbe installed in areas where there is a significant riskof frostdamage or where there is a risk ofthe combustion

air being contaminated with halogenated substances (e.g. chlorine, detergents, aerosols, etc.), printing establishments, dry

cleaning establishments, laboratories, etc..., unless sufficient measures have been taken to ensure the supply of unpolluted

combustion air.

2.2. Aeration and ventilation of the boiler room

It is important for the safe operatio n that there are sufficient areas of fresh air inlet and ventilation provided to the room in

which the boiler is installed.

2.3. Installation of the boiler

The boiler must be positioned in accordance withprevailing standards, as far as possible from any wall surface that may be

damaged by heat (wood, etc...); if necessary cover the wall with an insulated panel.

The boiler must be placed in such a way that it can easily be maintained and r egularly checked.

2.4. Warning of the extractors and burners

When using combustion gas extractors, it is necessary to control to the extractors the functioning of the burners, so that those

ones cannot start if the extractors have not been brought into service beforehand and that they stop immediately in the event

of stop of the extractors.

2.5 . Non-specific burners compatibility

When using a non-specified burner - i.e. a burner whichhas not been supplied with the boiler, the installer must satisfy himself

that he has chosen technical compatible equipment and verify the operation of the equipment after start up.

2.6. Thermal shocks and corrosion on combustion produce side

For burners it is necessary to limit the fuel flow rate, taking the efficiency into account so that the instantaneous output of

the burner cannot exceed the normal or maximum boiler output or peak boiler output as determined by the manufacturer.

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2.7. Discharge of combustion products

The chimney will be det ermined (height and section) in function of the boiler used, it will be capable of discharging the combustion gases, maintaining a vacuum in the furnace (see "draught losses" in the table page 3). If it is impossible to provide sufficient vacuum, it is possible to use a flue gas extract or, the characteristics of this one will be given in function of the boiler to connect.

TEMPERATURE OF SMOKE : 160° C

OUTPUT

(mm)

HEIGHT (m)

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- A base must be built according to good engineering practice, considering the dimensions and the weight of the

heating boiler

- Start the installation with the rear boiler section ( A1)

3. Assembly of the boiler

3.1. Cast iron body installation

1. Position the rear boiler section verticallyat thechosen place, also determined by the overall dimensions of the boiler (jacket included).

2. Coat the section ribs with adhesive (supplied with the installation accessories) and attach the lengths of sealing cord ( code n° 1-30-240-60410 / Ø 10mm ) in the section ribs. Carefully degrease the double-taper nipples and bores. Coat t he nipples with compound ( supplied with the i nstallation accessories ). Drive the double-taper nipples into the bores using a mallet or a ha mmer. It is extremely important that the nipples should be driven in smoothly and exactly in t he centre line of the bore.

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3. Insert the rear intermediate section ( attention with the visual code on the section ).

4. Coat the section ribs with adhesive (supplied with the installation accessories) and attach the lengths of sealing cord ( code n° 1-30-240-60410 / Ø 10mm ) in the section ribs. Carefully degrease the double-taper nipples and bores. Coat t he nipples with compound ( supplied with the i nstallation accessories ). Drive the double-taper nipples into the bores using a mallet or a ha mmer. It is extremely important that the nipples should be driven in smoothly and exactly in t he centre line of the bore.

5. Repeat the operation according to the number of rear inter, see table page 3 in our exampleof illustration : 2 x.

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6. Follow the same procedure as for the points 3 to 5 for the inter middle sectio ns and front inter by taking care to check well the visual code on the cast-iron section:

- front inter section

-middleintersection

10.

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11.

12.

13.

14. Insert the front section. Install theassembly equipment according

to the drawing hereafter and tighten the nuts of both mounting bars at the same time.

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15. Installation of the tie rods for assembly of the cast iron body. Insert the 4 tie rods in the lugs of the front and rear sections.

On the front face : 4 plain washers M16.

4 nuts DIN934 M16.

On the rear face : 4 plain washers M16.

4 nuts DIN934 M16. Once the tie rods have been installed, unscrew the nut of the mounting bar and remove the front plate. Remove the mounting bars.

16. Flue gas box installation. Screwthe 2 studs DIN 939 12x90 ( code n° 1-80-300-12090 ) into the tapped holes in the rear section, the end with the shortest thread in the section.

17. Place thesiliconed rope Ø14mm (code 1-30-240-60114) inthe throat of the flue gas box and fix this one with help of 2 washers M12 and 2 nuts DIN934 M12.

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18. Place the tube of 3s with its flange on the boiler outlet. According to the configurations, there might be an inlet water injecto r, this one is always placed on the boiler inlet. If no inlet water injector in the configuration, place the second t ube of 3s with its flange on the boiler inlet.

19. Place the plunger in the foreseen opening on the rear section, place a plug with hexagon head of 2s on the front sect ion in upper part and a fittingreduction from 2s to 3/4s aswellas a draincock 3/4s in lower part.

20. Screw the 2 hinges into the tapped holes in the front section ( left or right side according to the direction opening selected). Respect the distance of 60mm as showed on fig 21b. then place the washer M16 and the nut M16 to block la r otation of the hinge.

20b.

Type

Pipe i n jectors

L= 70mm

Pipe injectors

L= 140 mm

Pipe i n jectors

L=190 mm

122 132 241 242 X 234 X 244 X 335 X 345 X 355 X 455 X

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21. Place 2 i nsulations in the burner fixing flange then come to place the door insulation by sticking it on the do or, see fig. 21A. Place therope Ø 20mm(code 1-30-240-60120)in the grooveof thedoor insulation. Position the door on the hinges.

22. Tighten the door against the front section with help of screws M16x120 and washers M16. Then place the sightflame according to fig. 22A.

3.2. Hydraulic test

- After having assembled the cast iron block, the boiler must be subjected to an hydraulic pressure test higher than 30%of

the maximuminstallation pressure i.e. 1,3 x 4 = 5,2 bar , this before assembly of the insulation and the mantle. During this

operation, no defect of leaks must appear.

ZONE TO AFFIX THE

GLUE IN ORDER TO

AVOID THE COMBUSTION

GAS LEAKAGES

21A.

22A.

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3.3. Jacket installation

DO NOT TIGHTEN TOO MUCH TO OBTAIN OPTIMAL INSULATION

3.3.1. Insulation installation (mantle)

1. Place the insulation around the heating body while taking care t o engage this o ne below the heating body.

2. Bind it with 3 (6) ta pes (see schema here under).

Caution the first(s) tape(s) A, must be at +/- 5 cm of the edge of the insulation.

3. Place the rear insulation on the rear section

4. Place the 2 rear tapes (see schema here under : example for a 132 (6) model).

Pull Pull

Assembly hoopingand buckles reinforced: tightening

Basic parcel = casing (122-132) Extens ion Lg: 260mm Extension Lg: 520mm

Commodore Plus 4-15-000-10006 4-15-000-10026 4-15-000-10052

Number of

intermed ia t e s ec t ion s

n° 5

(12 2) 1 - -

n° 6

(13 2) 1 - -

n° 7

(24 1) 1 1 -

n° 8

(24 2) 1 1 -

n° 9

(23 4) 1 - 1

n° 10

(244) 1 - 1

n° 11

(335) 1 1 1

n° 12

(345) 1 1 1

n° 13

(355) 1 - 2

n° 14

(455) 1 - 2

Casing composition Commodore Plus

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3.3.2. Sectional drawing for the Commodore Plus 5 & 6 (122 - 132)

Nb: The right and left lower and upper guides are locatable thanks to the square cutting of 10 x 10 in the middle of the guide and on the upper edge of the panels.

DÉTAIL F

ECHELLE 1 : 4

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3.3.3. Assembled view

Commodore n° 5 & 6 (122 - 132)

Commodore n° 7 & 8 (241 - 242)

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Commodore n° 9 & 10 (234 - 244)

Commodore n° 11 & 12 (335 - 345)

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Commodore n° 13 & 14 (355 - 455)

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3.3.4. Assembly of the panels and plates

1. Fixing of the frontrightlower guide support onthe front cast-

iron section (fold backwards).

- 1 Tensilock screw M8X12

2. Fixing of the front left lower guide support on the fro nt

cast-iron section (fold backwards).

- 1 Tensilock screw M8X12

3. F ixing of the rear left lower guide support on therear cast-

iron sectio n (fold inside).

-1TensilockscrewM8X12

4. Fixing of the rear right lower guide support on the rear

cast-iron section (fold inside).

- 1 Tensilock screw M8X12

5. Fixing of the upper guide support o n the front cast-iron

section (fold backwards).

- 2 nuts M 16

-2washersM16

6. Fixing of the upper guide support on the rear cast-iron section (fold backwards).

- 2 nuts M 16

-2washersM16

7. Fixing of the left lower guide.

- 2 Parker screws 4.2X10

8. Fixing of the right lower guide.

- 2 Parker screws 4.2X10

: the front right lower guide supports are the same as the rear left.

the front left lower guide supports are the same as the rear right.

rear part

front part

rear part

front part

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9. Fixing of the left upper guide.

- 2 Parker screws 4.2X10

10. Fixing of the right upper guide.

- 2 Parker screws 4.2X10

10 10

11. Placing of the set screw at the bottom of the

2 upper guides.

Screw only 2 times

- 2 Parker screws 4.2X10

12. Placing of the centering studs on the panels.

12.1.Screw the M4 screw on the centeri ng stud (drawing A)(donotblock).

12.2. Insert the unit (stud external side) in the

oblong hole (drawing B),

Slip the unit in the back of the oblong and

tighten the thrust screw M4 (drawing C).

- from 4 to 12 centering studs Ø8X16 (M4) according to model. 4 centering studs for the

Commodore Plus 5 & 6, 8 centering studs for the

Commodore Plus 7, 8, 9 & 10, 12 centering studs

for the Commodore Plus 11, 12, 13 & 14.

- from 4 to 12 thrust screws M4X6 according to

model. 4 thrust screws for the Commodore Pl us 5 & 6, 8 thrust screws for the Commodore Plus 7, 8, 9 & 10, 12 thrust screws for the Commodore Plus

11, 1 2, 13 & 14.

AB C

13. Encase the upper and lower slide from t he right rear panel

on the right lower and upper g uides and make slip this

one against the Parker screw 4 .2x10 fixed at the end of the

right guide.

(rear panel locatable thanks to the oblong hole on upper

edge detail A).

rear part

front part

rear part

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14. Proceed in the same way for the intermediate panel(s).

15. Proceed in the same way for the front panel.

16. Tighten the right front panel ahead on the lower and

upper guide

- 2 Parker screws 4.2X10

17. Place and screw the rear lower plate.

- 6 Parker screws 4.2X10

18. P lace and screw the rear upper plate.

- 6 Parker screws 4.2X10

19. Assembly of the centering studs on the covers.

- from 10 to 22 c enter ing studs Ø8X16 (M4) according to model. 10 centering studs for the Commodore Plus

5 & 6, 16 centering studs for the Commodore Plus 7 ,

8, 9 & 10, 22 centering studs for the Commodore Plus

11, 12, 13 & 14.

- from10 to 22 thrustscrewsM4X6 accordingto model 10 thrust screws for the Commodore Plus 5 & 6, 16 thrust screws for the Commodore Plus 7, 8, 9 & 10, 22 thrust scr ews for the Commodore P lus 11, 12, 13 &

14.

20. Place the front cover (A).

front door rear door

Examplefor n° 122 (5 inter) - 132 (6)

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21. Fix the control panel on the front cover.

- 2 Parker screws 4.2X10

22. Placing of the sensors of the control panel in the p lunger

placed in the higher part of the rear element.

23. Placing of the rectangular panel for the sensors in the

plunger.

Rectangular panel for plunger 3/4"

24. Placing of the clips for plunger. 1 copper clips for plunger 3/4"

25. Placing of the intermediate covers and rear cover

according to model.

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4. Hydraulic installation of the boiler

General points

The installer must provide a safety valve in the flow outlet prior to any valve or connection to any hydraulic appliance. The installation must be designed in such a way that the filling and addition of water to the system takes place as infrequently as possible and must always be strictly c ontrolled. Any uncontrolled automatic filling of the system is prohibited. Should the boiler be connected to an existing heating installation, it is necessary to carry out a careful flushing of the system in order to eliminateall impuritiesand sludgedeposit whichmaybe present. Such deposits, if allowed to remain could accumulate in the boiler and cause overheating, corrosion and noises.

In order to avoid the complete emptying of the system (in the eventof problemsoccurring with the boiler or the heatingcircuit), We recommend:

- the installation of isolating valves o n the boiler flow and return connectio ns.

- hydraulic insulation of one of several circulating pumps.

All necessary precautions must be taken to prevent :

- Gases accumulation in the top part of the boiler

- Deposits of sludge in the bottom part of the boiler.

Filling oftheinstallation

Prior to the final filling of the installation we recommend on both existing and new installations that the system is completely flushed out and at the same time the water tightness of the system and hydraulic components verified. The maximum hydraulic operating pressure is (4 bar ( 4kg/cm

). However, it may prove necessary to adapt the operating pressure according to the characteristics of the installatio n, ci rculating pump an d pressure of the expansion tan k. With nitrogen the cold installation pressure must ALWAYS be higher than the nitrogen pressure of the expansion tank. During filling and when water is added to the system it will always be necessary to ve nt the air from the installation. Significantadditions ofwater to the installatio n maybring about premature deterioration of the boiler witha deposit of mineral substances present in the water. These depo sits lead to t hermal and mechanical constraints, which may go as far as resulting in the cracking of the cast iron sections of the boiler.

Characteristics of the water in the heating circuit

In order to avoid all harmful furring-up and corrosion, one must take into account the characteristics of the water used in the heating circuit. The normal characteristics of the heating must be such that :

- the THF (calcium carbonate or fur-content of the water) is less than 25° THF (2,5 mol/m³)

- the resistivity is over 2,000 Ohm/cm. Should the THF-value be over 25° THF, a softening treatment for the water of the heating circuit is necessary. If the pH is lower than 7.2 and the resistivity is below 2,000 Ohm/cm and the THF-value is below 25° THF (either naturally or after softening), a treatment enabling these values to obtain or a treatment forming a film on the insides of the heating installation should be used.

Furring-up and corrosion water side

In order to avoid all furring-up and corrosion water side, one must take into account the characteristics of the water used. The installation will be designed in way that the fillings and additions of water be limited as possible and always controlable (water meter recommended). Any system not controlled of automatic water filling is prohibited

. In all cases, a control of the

addition of water must be envisaged. The expansion vessels overflows must be perfectly visible.

If the conditions here above are not met, the frequent filling of the installation may involve deposits (scale deposits, mud, ...) in the boiler a nd compromise its life duration.

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A. Example of individual boiler

common pipe

SWW

common pipe

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Type

Nominal

outp ut (kW)

Flowǻ20 k (m³/h)

Recommended

c ommon pi pe

Commodore Plus 122 162 6,966 1-60-390-69952 Commodore Plus 132 204 8,772 1-60-390-69952 Commodore Plus 241 224 9,632 1-60-390-69952 Commodore Plus 242 253 10,879 1-60-390-69952 Commodore Plus 234 283 12,169 1-60-390-69952 Commodore Plus 244 310 13,33 1-60-390-69952 Commodore Plus 335 339 14,577 1-60-390-69952 Commodore Plus 345 371 15,953 1-60-390-69952 Commodore Plus 355 394,5 16,9635 1-60-390-69952 Commodore Plus 455 432 18,576 1-60-390-69952

B.Exampleof Ecogroup boiler application

Substantial savings can be made with Ecoset . These savings are obtained by splitting up the necessary output by regulating to optimize the operation o f the e q uipment. ECOSET presents following advantages :

- High p erformance

-Safeoperation

- Startup savings

- All-round installation p ossible

- Efficient and appropriate r e gulation

- Independant oper ation of each boiler in the s et

- Output adjusted to power demand

- Possibility of supplying different circuits at different tempe ratures by means of a loop at constant o r variable temperature depending o n the outside temperat ur e.

SWW

ECOGROUP

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5. Protection of chimneys agains internal condensations

The increase of boiler efficiency, the placing of an economy flap on the burners (stopping the admission of air when the burner is stopped and hence the draft into the chimney), the oversize capacity of the chimneys in relation to the reduction of the installed boiler yields, the influence of more powerful regulation de vices on the functioning time of the burners, these are all parameters that necessitate the taking of certain precautions with a view to maximally reducing the risk of condensation inside the chimney with the connection of high performance boiler to chimneys, in particular when this involves existing chimneys.

Precautions to be taken :

1. Setting burner output acc ording t o the nominal yield of the furnace.

2. Provide a draught stabilizer of a size acc ording to the section of the chimney, that will: a) during the periods when the burner is working, stabilize the draught, reduce the dew point temperature of the water

vapour by mixing of the combustion gases with ambient air.

b)during the period when t he burner is not working, ensure the ventilation of the chimney by ambient air (b y setting

the stabilizer t o be not completely closed when the bur ner is stopped ), which enables the remaining condensation to be removed).

3. Avoid the application of heightening tubes on chimneys which cause excessive cooling of the combustion ga ses.

4. In thecase ofa markedlyoversized or particularly "cool" chimney (e.g. one situated nextto anexterior wall), youare advised to prov ide an internal flue duct that must be placed according to the relevant technical prescriptions.

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6. Electrical connections

Wiringdiagram :

The setting of the temperature on the

high/lowthermostat(f.i. 65°C) has to be

inferiorto that of the first step thermos-

tat(f.i. 80°C). Inthisway,if the boiler is

cold and if there is a heat demand, the

burner will start with its whole power

and once the 65°C reached, it will con-

tinue to burn with reduced power until

the water temperature of the flow rises

to 80°C. If the heat demand is to impor-

tant that the water temperature falls

down instead of reaching 80°C, than

the whole power will engage again.

Remark:

As far as Ecosets are concerned are the

electrical connections of the circulation

pump of the heating circuit made in the

control box outisde the boiler control

panel.

T2 T1

21P

23456789

12 4567891011 15 2021

1612

13 18

To burner

Safety limit SP-051 HE

(110°C)

230V ca-50Hz

NT 174 HE/2

step thermostat (30 - 90°C)

Power supply

switch

with phial

Circula tion pump

heating circuit

(not supplied)

Remote

thermostat

(not supplied)

Standard plug

with 3 poles

(not supplied)

Standard plug

with 7 poles

(not supplied)

Circula tion pump

water tank

(not supplied)

Remove the 4 bridges

when you connect a digital

regulator E9.0631

If you connect a regulator E9.0631, remove the bridge

between terminals 5 and 6 of the main connector block.

(*)

NT 174 HE/2

step thermostat (30 - 90°C)

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6.1. CONNECTION OF THE SAINT ROCH CLI MATIC REGULATOR

6.3.1. Components of climatic regulator HARTLEY & SUGDEN

E9.0300 E9.0631

GTCO

The control panel of theCommodore Plus boilersis prewiredto receiveone ofthe optionalclimatic regulators E9.0300, E9.0631, GTC0 in place of the control panel precuts.

Climatic regulator

delivered in option

Remotecontrol FBR2

delivered in option

Tank probe SPFS

delivered with the

regulator

Boiler probe KFS

delivered with the

regulator

Departure probe VFAS

delivered with the

regulator

Externalprobe AFS

delivered with the

regulator

In order to install this regulation, it is necessary to interpose between the boiler connector block and the regulator, a connection kitwired (9 poles) delivered with the r egulator accessories. The E9.0300 and E9.0631 climatic regulators maybe associated in option to a remote control with an ambient thermoresistor type FBR 2 connected on the regulator using 3 wires. Moreover, in the event of heating floor circuit, the regulator requires a valve servomotor SM 40 also available in option and connected with 4 wires.

All components of the Hartley & Sugden control are easily accessible and the connections easy allowing a saving of time appreciable fort the fitter.

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6.1 .2. Connectionkit of the regulator E9

1234

5678910

PENL1

147

258

369

1112

ST 2

E9.0300 / E9.0631

GTC 2 / GTC 3

10-poles connector

regulator side

9-poles connector (A)

boiler side

AMP connector

12-poles (B)

circuit connector 2 controlled valve

CONNECTION OF THE E9.0300 / E9.0631 REGULATOR ON THE COMMODORE PLUS

BOILERS RANGE

1. Remove the right cap on the control panel and engage the regulator in this housing.

2. Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W. priority Ventec module already connected.

3. Connect the 9 poles connector (A) boiler side delivered with the regulator in the 9 poles female connector block of the boiler and tighten the screws. Connect the AMP 12 poles connector (B) delivered with the regulator in the AMP 12 poles plug of connector (A).

4. Connect the 10 poles white connector on the connector block II of the regulator.

5. Connect directly the following probes on the connector block I of the regulator.

-AFS :externalprobe

- KFS : boiler probe

- SPFS : S.W.W. probe

- VFAS : departure probe

6. Connect the heating circulator to terminals 8 and 9 and if necessary the S.W.W. circulator to terminals 11 and 12 on the boiler 12 poles connector block ( back of the control panel ).

GENERAL REMARKS

- do not connect the summer/ winter switch anymore, neither the S.W.W. tank thermostat, these functions being ensured directlybythe E9.0300 / E9.0631 climaticregulator.

- place the boiler thermostat instruction at 80°C approximately.

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6.1.3 . Connection kitGTCO regulator

1234

5678910

NL1

147

258

369

1112

ST 2

GTC 0

CONNECTION OF THE GTC0 REGULATOR ON THE COMMODORE PLUS BOILERS RANGE

1. Remove the right cap on the control panel and engage the regulator in this housing.

2. Remove the 9 poles male connector with its 4 bridges on the back of the control panel, or remove the S.W.W. priority Ventec module already connected.

4. Connect the 10 poles white connector on the connector block II of the regulator.

5. Connect directly the following probes on the connector block I of the regulator.

- KFS : boiler probe

- SPFS : S.W.W. probe

6. Connect the heating circulator to terminals 8 and 9 and if necessary the S.W.W. circulator to terminals 11 and 12 on the boiler 12 poles connector block ( back of the control panel ).

GENERAL REMARKS

- do not connect the summer / winter switch anymore, neither the S.W. W. tank thermostat, these functions being ensured directly by the GTC0 climatic regulator.

- place the boiler thermostat instruction at 80°C approximately.

Room

thermost at

10-poles connector

regulator side

9-poles connector (A)

boiler side

AMP connector

12-poles (B)

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7. Spare parts list

9156

78 310 11

99119119

912 9

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Casing Commodore Plus 5 - 6 (122 -132)

3behindthe

block

CasingCommodore Plus 11 - 12 (335 - 345)

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Controlpanel Commodore Plus

31 32

33 33

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0-15-000-10005 1 boiler Commodore Plus 122 (5 inter) 0-15-000-10006 1 boiler Commodore Plus 132 (6 inter) 0-15-000-10007 1 boiler Commodore Plus 241 (7 inter) 0-15-000-10008 1 boiler Commodore Plus 242 (8 inter) 0-15-000-10009 1 boiler Commodore Plus 234 (9 inter) 0-15-000-10010 1 boiler Commodore Plus 244 (10 inter) 0-15-000-10011 1 boiler Commodore Plus 335 (11 inter) 0-15-000-10012 1 boiler Commodore Plus 345 (12 inter) 0-15-000-10013 1 boiler Commodore Plus 355 (13 inter) 0-15-000-10014 1 boiler Commodore Plus 455 (14 inter)

2-15-000-00000 1 Front element 1 2-15-000-01000 1 Rearelement 2 2-15 - 00 0 - 0 21 0 0 1 Front intermediate section Commodore Plus 122 -132 3 2-15-000-0 2100 2 Frontinterm. section Commodore Plus 241 - 242 - 234 - 244 3 2-15-000-0 2100 3 Frontinterm. sectionCommodorePlus 335 - 345- 355 3 2-15 - 00 0 -02100 4 Front interm. section Commodore Plus455 3 2-15-000-03000 1 Fluegas box 4 2-15-000-08100 1 Fuel naked door 5 1-30-310-00042 2 Front insulation furnace 6 1-30-310-20020 1 Door insulation 7 1-30-240-60120 1 Ceramic fibre rope Ø 20 mm siliconed 8 1-30-240-60410 acc.nr. Cord GPE Ø 10 mm 9 4-15-000-73000 1 Viewflame kit 10 1-30-380-90044 1 Pyrex view flame 2-15 - 000-022 00 2 Inter media temiddlesectionCommodorePlus 122 11 2-15 - 00 0 - 0 22 0 0 3 Intermediate middle section Commodore Plus 132 - 234 - 335 11 2-15-000-02200 4 Inte rm.middle section Commodore Plus 241 -242- 244 - 345 11 2-15 - 00 0 - 0 2200 5 Interm. middlesection Commodore Plus 355 - 455 11 2-15-000-02300 1 Intermediate rear section Commodore Plus 241 12 2-15 -0 0 0- 0 2 3 00 2 Intermediate rear section Commodore Plus 122 - 132- 242 12 2-15 - 00 0 - 0 23 0 0 4 Intermediaterear section Commodore Plus 234 -244 12 2-15-000-0 2300 5 Interm.rear section Commodore Plus 335 - 345- 355 - 455 12 1-60-700-10006 1 Drain cock 3/4" 1 3 1-70 - 64 0 - 3 41 0 1 1 Plunger3/4" - 100 14 3-99-000-02000 suiv. nr. Nipple 15 1-60 - 20 0 - 5 00 1 5 1 Pipe injector3" 70 mm Commodore Plus 242 16 1-60-200-5 0016 1 Pipeinjector3" 140 mmCommodore Plus 234 -244 - 335 1 6 1-60-200-5 0017 1 Pipeinjector3" 190 mmCommodore Plus 345 -355 - 455 1 6 1-30-240-60114 1 Ceramic fibre rope Ø 14 mm siliconed 17

Casing Commodore Plus

3-15-000-02000 2 Rear & front cover 1 3-15-000-08001 2 Upper rear & front fixation 2 3-15-000-08100 2 Right front & left rear fixation (lower) 3 3-15-000-08110 2 Left front & right rear fixation (lower) 4 3-15-000-30006 2 Stiffeningplate left upper and lower panel 122 - 132 5 3-15-000-30008 2 Stiffeningplate left upper and lower panel 241 - 242 5 3-15-000-30010 2 Stiffeningplate left upper and lower panel 234 - 244 5 3-15-000-30012 2 Stiffeningplate left upper and lower panel 335 - 345 5 3-15-000-30014 2 Stiffeningplate left upper and lower panel 355 - 455 5 3-15-000-31006 2 Stiffeningplate rightupper and lower panel122 - 132 6 3-15-000-31008 2 Stiffeningplate rightupper and lower panel241 - 242 6 3-15-000-31010 2 Stiffeningplate rightupper and lower panel234 - 244 6 3-15-000-31012 2 Stiffeningplate rightupper and lower panel335 - 345 6 3-15-000-31014 2 Stiffeningplate rightupper and lower panel355 - 455 6 3-15-000-01001 1 Right rear panel 7 3-15-000-00001 1 Left rear panel 8 3-15-000-00000 1 Left front panel 9 3-15-000-01000 1 Right front panel 10 3-15-000-03100 1 Front plate 11 3-15-000-04000 1 Rear lower plate 12 3-15-000-05000 1 Rear upper plate 13 5-15-000-11000 1 Control panel plate 14

Code article Quantity Description of parts Ref.

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3-15 - 00 0 - 0 10 5 2 1 Rightinterm. panel 520mmCommodore Plus 335 - 345 1 8 3-15 - 00 0 - 0 00 5 2 1 Leftinterm. panel520mm Commodore Plus 335- 345 19 3-15 - 00 0 - 0 20 5 2 1 Interm.cover 520mm Commodore Plus 335 - 345 2 0

5-15- 00 0- 11 0 00 1 Wired control panel Commodore Plus 30

1-70-380-20122 1 Main switch On / Off 31 1-70-880-10120 1 Boilerthermometer 32 1-70-050-02120 1 Thermostat 1° an d 2° ste p NT 174 HE /2 33 1-70-050-01320 1 Safety limit with manual reset SP-051 HE 34

3-15-000-0 0026 1 Leftinterm. panel 260mm Comm. Plus 241 - 242 - 335 - 345 15 3-15-000-0 0052 1 Leftinterm. panel 520mm Comm. Plus 234 - 244 - 355 - 455 15 3-15-000-0 1026 1 Rightinterm. panel260mm Comm. Plus241 - 242-335 - 345 16 3-15-000-0 1052 1 Rightinterm. panel520mm Comm. Plus234 - 244-355 - 455 16 3-15-000-02026 1 Int erm.cover 260mmComm. Plus 241 - 242 - 335- 345 1 7 3-15-000-02052 1 Interm.cover 520mmComm. Plus 234- 244 - 355 455 17

Code article Quantity Description of parts Ref.

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8. Maintenance

Maintenance must be carried out on the boiler once or twice a year, including an inspecti on of the cleanliness of the flue s. Removecleaning cover (code n° 1-30-310-20010) andinsulation and thefurnace plate (code n° 4-20-020-44000) and insulation (code n° 1-30-310-20010). Also remove the dividers (small and/or large models) and the stoppers, if fitted.

First, clean the horizontal flues then the vertical channels and finally the combustion chamber. The flue gas box has an inspection cover (code n° 2-20-000-03100), allowing removal and collection of the soot during cleaning of the interior flues. Abnormal fouling of the boiler may be caused by:

- incorrect burner setting

- obstruction of chimney

We recommend having the burner setting, the combustion characteristics and the good working order of the regulation equipment verified every year by the installer. If necessary, replace the insulation. During re-assembly, replace the dividers and the stoppers (If necessary).

9. G uarantee conditions on the boilers

1. Our products are guaranteed against all manufacturing d efects insofar as they have been used in normal conditions and

have been installed and maintained in an approved manner, according to prevailing regulations and in accordance with

the requirements of our technical services.

Our technical instructions must be adhered to and annual maintenance be undertaken by a qualified person.

Our guarantee does not cover damage to boilers which have been used with polluted air including corrosive elements

such as chlorine, fluorine, sulphur etc. The use of water which is found to be unsuitable would also invalidate our

guarantee.

2. Our guarantee specified below commences on the date of delivery. Its duration being as follows :

- Cast iron block (i.e. the whole of the apparatus composing the block of the appliance) of the cast-iron

boilers : 2 years.

- All other accessories and pieces of equipment supplied with our boilers are subject to individual

manufacturers guarantee.

3. The guarantee is restricted to either the repairing or the simple replacement - at our discretion - of any component sent

to our registered office free of charge and which we recognize to be defective, with the exclusion of any labour costs,

transport or travelling expenses and any damages or compensation whatsoever.

4. T he replacement or repair of a component in the course of the period of guarantee will not result in the extension of this

period.

5. We will not accept any costs o n account of the installation, which is entirely the responsibility of the installer. Any visit

to site for any of the above reasons may be construed only as technical assistance and no way binding.

6. HARTLEY & SUGDEN reserves the right to modify the technical and aesthetic characteristics of its products without

notice.

7. The g uarantee is effective only if the guarantee card which accompanies the boilers is sent back by the user to

HARTLEYAND SUGDEN

ATLASWORKS,GIBBET STREET,

ALIFAX,WEST YORKSHIRE,

HX1 4DB