ORLIGNO 400
INSTRUCTION MANUAL
& SERVICE MANUAL
ISO 9001ISO 14001
2 3
Content
1. Delivery ................................................................................................... 3
2. Boiler view after assembly .....................................................................................4
3. Pellet tank assembly ...........................................................................................5
4. Dimensions ....................................................................................................6
4.1. ORLIGNO 400 16kW ...........................................................................6
4.2. ORLIGNO 400 30kW ...........................................................................6
5. Technical data .................................................................................................7
6. Orligno 400 package assembly ...............................................................................8
7. Before starting of the burner ..................................................................................8
8. Fuel characteristics ............................................................................................8
9. Cleaning instructions ..........................................................................................9
10. Location and package installation ..........................................................................14
10.1. Boiler room recommendation ................................................................15
10.2. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
10.3. Chimney system ..............................................................................15
10.4. Safe distance to inammable substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Thank You for choosing a ORLIGNO 400 pellet burner from Eko-Vimar Orlanski.
We ask you review this operating and installation manual before you start installing your new
ORLIGNO 400 pellet boiler in order to avoid harm to people and product.
We recommend that the boiler is installed by a licensed plumber.
This manual contains information that is protected under copyright law.
1. Delivery
ORLIGNO 400 package is packed on one pallet wrapped up with foil. External elements of ORLIGNO
400 are packed in cardbox:
- pellet tank with elastic pipe and clamps
- auqer with motoreducer
- documentation inside of the boiler
- cleaning tools are attached to the pallet
ORLIGNO 400 boiler
Pellet tank
Feeder
4 5
1. Boiler controller
2. Pellet tank
3. External auger
4. Feeding pipe
5. Burner
6. Lever for burner cleaning
7. Burner bin
8. Tube exchanger
9. Turbulators
10. Chimney ue
2. Boiler view after assembly
I x 1
M8 x100
Bolt
B x 12
Bolt
M5 x 16 C x 46
Washer
M5
D x 18
Washer
M8 E x 46
Nut
M5
F x 5
Nut
M8
Plug
G x 1 H x 1
Clamp
8 13
1
2
3
4
G
1
E
C
B
D
2
D
F
Bolt M8
3
C
E
B
I
F
D
D
H
4
x 3
x 1
x 1
x 1
A x 34
Bolt
M5 x 8
3. Pellet tank assembly
4. Dimensions
4.1. ORLIGNO 400 16kW
6 7
4.2. ORLIGNO 400 30kW
Typ e unit 16kW 30kW
Weight kg 142 ,5 19 0
Flue mm 133 155
Water outlet, return inch 1 1
Eciency % 89,4 91,8
Power range kW 3,9 -16 7, 8 - 3 0
boiler class EN 303-5 3 3
Required draft Pa min 10 min 10
Max working pressure Bar 2,5 2,5
Water content l 49 57
Max boiler temp. °C 80 80
Min boiler temp. °C 60 60
Flue gas temp.
nominal
minimal
°C 130 -15 0
77
155 -17 0
84
Flue gas ow
nominal
minimal
kg/h 33
13
6 0,1
19, 6
Fuel usage
nominal
minimal
kg/h 4
0,8
7, 5
1,5
5. Technical data
Mounting external equipment:
1. Attach burner plug to the burner socket (pic 1)
2. Assemble fuel tank acc. to enclosed manual.
3. Insert external feeder in to the tank:
4. Attach the elastic pipe between external feeder and the metal
connector. Tighten elastic pipe to feeder and metal connector with
clamp.
5. Make sure the elastic pipe is near vertical (no bends), so the pellets
drop directly into the hearth.
6. Attach the connector from the controller to feeder's motoreducer.
7. Fit the plug 230V to socket from the controller to the 230V socket.
6. Orligno 400 package assembly
pic. 1
8. Fuel characteristics - recommendations
a) Pellet granulate made according to DIN 51731
- granulate 5-8 mm
- recommended calori c value 17500-19500 kJ/kg
- ash content 1,5%
- max moisture content 12%
- density 1-1,4 kg/dm³
7. Before starting of the burner it is necessary:
1. Check installation condition.
2. Fill in pellet to the tank.
3. Check if fuel contains any unwanted elements ( rocks, metal elements).
4. Connect burner's and feeder's plugs.
5. Turn on controller.
6. Feed fuel (SIMPLE MENU: Feed fuel: Yes ) from the tank till it shows up on a burner.
7 . Turn off fuel feed and hold ON/OFF
button - boiler starts automatic lightning up.
ATTENTION!
Elastic pipe connected between burner and feeder must be under 45° angle so that pellets drops
feely to the burner!
8 9
9. Cleaning instructions
Cleaning should be done regularly and as needed.
The boiler should be cleaned weekly to achieve the best eciency.
This ensures the best fuel economy and operation.
You increase the cleaning interval if you use the best quality of pellets.
Maintenance - chamber cleaning
Disconnect burner plug from the burner and take out burner.
Clean burning chamber with poker from ashes.
ATTENTION!
It is recommended to use fuel from reliable sources. Fuel should have appropriate humidity and low
content of small fractions. It is necessary pay attention especially to mechanical pollution ( stones),
which worsen burning process and may lead to burner’s failure.
Eko-Vimar Orlański sp. z.o.o. is not responsible for appliance failure or improper burning process when using
inappropriate fuel.
Remove the fi xing screw holding basket to the burner
Remove burner’s basket Clean burner body and basket
WARNING!
Check permeability of basket holes.
Maintenance – burner cleaning
Maintenance – heat exchanger’s cleaning
Unscrew upper cover Remove upper cover
Take out the burner
10 11
Unscrew upper exchanger cover
Pull out all turbulators Clean heat exchanger’s pipes and turbulators
12 13
WARNING!
If boiler is not used for over 14 days it is necessary to empty pellet tank and feeding
auger.
Cleaning of pellet tank:
Occasionally you have to empty the tank completely, in order to clean the area around the feeder inlet from
pellet dust.
The more dust there is in the tank and around the feeder inlet, may lead to fewer pills in the feeder and the boiler
will come out of alignment with the risk of downtime.
How often to do tank clean, depends entirely on silo design and the quality of fuel.
ASSEMBL Y OF CLEANING MECHANISM - OPTION
300
min 100
790
790
600 680
min
500
Recommended distances to the walls in the boiler room.
10. Location and package installation
14 15
10.1. Boiler room recommendation
- Package ( boiler, burner, tank, feeder) should be placed in separate room, centrally to heated rooms
- Front door should open outside and must be made of nonammable materials, with 0,8 width
- Floor should be made of nonflammable materials or covered with 0,7 mm steel plate at minimum 0,5 m distance
to door edges. Boiler should be located on a nonflammable foundation, lifted 0,05 m above floor level
- Boiler room should have articial lightning but natural light is also recommended
- Distance to walls in boiler room should allow for easy access to all sides of the boiler
- Minimal distance from front side of the boiler to opposite wall should be 1m
- Minimal height of the boiler room: at least 2,2 m; in existing building it is allowed 1,9 m with assured
supply-exhaust ventilation.
- It is forbidden to install boiler and burner in damp rooms or with elevated humidity. Corrosion process
may in short time damage the boiler and burner.
10.2. Ventilation
- Boiler room should have 200 cm² supply-air duct
- Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling that should
lead above roof and be placed near chimney.
- Ventilation ducts should be made of nonammable materials.
- It is forbidden to install mechanical ventilation
ATTENTION!
High risk of carbon monoxide poisoning exists if boiler is located in a room with insuff icient access to fresh air.
10.3. Chimney system
Chimney draft:
If the chimney draft is exceeding 15 Pa, a draft stabilizer should be mounted in the chimney.
WARNING!
By chimney temperatue less than 180°C at rated output, you should be aware that smoke dose not
condense in the chimney as it gives soot. At particularly low smoke temperature it may be necessary to
put a ceramic or stainless steel sleeve in the chimney.
pic. Exemplary boiler connection to stainless steel chimney
Combustibility grade of building products Building products
A – non-burning sandstone, concrete, bricks, re plaster, Mortar, tile,
granite
B - hard burning cement board, berglass, mineral insulation
C1- hard burning beech tree, oak tree, plywood
C2 – middle burning pine, larch, spruce tree, cork, rubber oor cover
C3 – easy burning tarmac plywood, celuloids, polyurethane, Polystyrene,
polyethylene, plastic
User please remember:
- Only adult person acquainted with this manual may operate the burner It is forbidden for kids to stay in
close distance to burner without presence of adult person.
- If inammable gases penetrate boiler room during activities (varnishing, gluing) it is recommended to
turn o the burner.
- It is forbidden to use inammable substances for lightning up the burner, burner will light up
automatically.
- High risk of re exist when using open re or inammable substances close to installed boiler package.
- Burner should be turned o during maintenance (position OFF).
- Pay attention on hot burner’s surfaces – risk of burn.
- It is forbidden to lay inammable items on the burner or nearby.
- All defects should be removed at once.
- After heating season it is recommended to clean the burner and pellet tank thoroughly.
- Oversee the burner during power failure
- It is forbidden to manipulate with any electric parts or interfere in burner’s construction.
16 17
10.4. Safe distance to inammable substances
- During installation and exploitation it is advisable to maintain safe distance of 200 mm from inammable
substances
- For inammable substances with C3 grade of combustibility which rapidly and easy burn (ex. paper,
cardboard, wood, plastic) distance is minimum 400 mm;
- If combustibility grade is unknown safe distance should be doubled.
Controller's manual
Contents
11 . Connection - electric scheme ..............................................................................19
12 . Overview of the basic functions ...........................................................................21
12 .1. Control panel .................................................................................21
12 .1.1 The status LED ........................................................................21
12 .1.2 Buttons............................................................................... 22
12 .1.3 Graphic display ......................................................................23
12 .2. Statuses of furnace .......................................................................... 23
13 . Handling ...................................................................................................24
13.1. Navigation in the menu ......................................................................24
13.2. Starting regulator - ON .......................................................................24
13.3. Switching o the regulator - OFF.............................................................24
13.4. Time scheduling ............................................................................ 25
13.5. Service password............................................................................ 26
14 . Simple menu ...............................................................................................27
14.1. Simple menu screens .........................................................................27
15 . Main menu ................................................................................................29
15.1. Heating....................................................................................... 30
15.1.1 Selection of circuit ...................................................................30
15.1.2 State .................................................................................. 30
15.1.3 Settings ...............................................................................31
15.1.4 Time program.........................................................................31
15.1.5 Service ................................................................................31
12 .2. Hot water .....................................................................................33
12 .2.1 Selection of circuit ....................................................................33
12 .2.2 State .................................................................................33
12 .2.3 Settings.............................................................................. 30
12 .2.4 Time program........................................................................ 34
12 .2.5 Service ...............................................................................34
15.3. Buer .........................................................................................35
15.3.1 State...................................................................................35
15.3.2 Settings. ..............................................................................35
15.3.3 Time program ........................................................................35
15.3.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
15.4. Boiler.........................................................................................36
15.4.1 State.................................................................................. 36
15.4.2 Settings. ............................................................................. 36
15.4.3 Service. .............................................................................. 36
15.5. Settings .......................................................................................37
15.5.1 Date and time.........................................................................37
15.5.2 Language.............................................................................37
15.5.3 General settings ......................................................................37
15.5.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
15.6. Burner........................................................................................ 39
15.6.1 State.................................................................................. 39
15.6.2 Settings..............................................................................40
15.6.3 Service ...............................................................................40
15.7. Alarms.........................................................................................41
15.7.1 Alarm codes ...........................................................................41
15.8. Solar ..........................................................................................47
15.8.1 State...................................................................................47
15.8.2 Settings ..............................................................................47
15.8.3 Service ................................................................................47
15.9. Info ...........................................................................................48
16. Expansion of the system - CAN bus ....................................................................... 48
16.1. Sonda Lambda................................................................................51
16.2. Solars .........................................................................................53
17. Specication................................................................................................55
18. Ending ...................................................................................................55
18 19
11. Connection - electric scheme
ORLIGNO 400 is equipped in boiler sensor. Boiler sensor is inserted into sleeve in boiler body together with STB
thermal protection. Burner contains termic sensor glued to burner body as a burn-back protection.
WARNING!
External sensors for installation control such as hot domestic water HW1 or central
heating CH1 are an option. They are not included in standard ORLIGNO 400 package.
The device supply voltage is ~ 230V/50Hz. Plug the power cord to the controller in accordance with the posted
signs.
Attach to the controller for operating the boiler sensors and actuators as needed. The drawings
shows the connection scheme of equipment. In the tables, a description of the inputs and outputs.
WARNING!
Under no circumstances connect the protective conductor (PE) with a neutral (N).
WARNING!
Wiring must be done with the device disconnected from the power supply.
Connections should be exercised by a person possessing adequate powers in this regard.
INPUTS
Description Explanation
Tboiler Boiler temperature sensor
Te g Exhaust gas temperature sensor
Tburner The temperature sensor burner
Thw The temperature sensor hot water
Tro om Room temperature sensor / regulator (CTP)
Tch The temperature sensor central heating
Tou t Outdoor temperature sensor (CTZ)
12V +12V output to supply optional equipment
5V +5V output to supply optional equipment
GND Mass electric to connect sensors
OUTPUTS
Description Explanation
1 (CH) Central heating circulating pump
2 (HW) Circulating pump for hot water
3 (Ign) Burner igniter
4 (Mo) Opening the central heating mixer
5 (Mc) Closing the central heating mixer
6 (Blo) Burner blower
7 (Ftan) Feeder tank, or if burning wood, it's blower
8 (Fbur) Burner feeder
STB Protection STB
N Neutral standing
N1 Neutral separable such as by STB
PE Protective
20 21
Recommended burner settings in BURNER/SERVICE
Typ e 16kW 30kW
air min (20%)
20 20
air max (100%)
50 70
feeding max (100%) 4 7, 5
photo threshold 10 10
test fuel mass 20 20
fuel caloric value 4,5 4,5
fuel start - dose 55 55
12. Overview of the basic functions
12.1. Control panel
Status Importance
Green light continuously Controller OFF
Green blinks Controller enabled, burner OFF
Orange light continuously Controller enabled, burner enabled
Orange blinks Burner works
Red light continuously There is an alarm to be con rmed
Red blinks Alarm active
12.1.1 The status LED
Button Function
ON / OFF
Long press on the main screen (>3 seconds) changes the
state of the ON/OFF (on/off).
CH
Quick access to the full confi guration settings for the central
heating.
HW
Quick access to the full confi guration settings for hot water.
INFO
Shows the navigation information and descriptions of the
regulated parameters.
ESC
Back one level up in the menu, the resignation of the
parameter change.
Up arrow
Navigating through the menus, increasing the value of the
parameter being edited.
On main screen, enter the menu simple.
Down arrow
Navigating through the menus, reducing the value of the
parameter being edited.
On main screen, enter the menu simple.
ENTER
Access to the menu.
Acceptance of changes in the value of the parameter being
edited.
Confi rmation of the alarm.
12.1.2 Buttons
22 23
Status Description
TURNED OFF The burner is not working. Permission to work o .
CLEANING Cleaning the burner by strong stream of air.
FIRING UP Firing up fuel. Providing the initial dose of fuel to run
igniter and blower.
INCANDESCING
When the ame in phase of the ring up is discovered,
starts providing additional portions of fuel and
increase the power of blower for arcing furnace.
POWER 1 The burner works with the power rst.
POWER 2 The burner works with the power of a second.
MODULATION The burner works with a modulated power.
BURNING OFF Quenching of the furnace. Work of burner and blower
tray until the complete disappearance of the ame.
Stop Burner does not work but it is to agree to his work.
The required boiler temperature is reached.
12.2. Statuses of furnace
12 .1. 3 Graphic display
13. Handling
13.1. Navigation in the menu
The device has two types of menus: simple and main menus.
Simple menu – allows for quick access to basic controller functions. Enter the menu is simple by
pressing the “up arrow“ or “down arrow“ on the main screen. Description of a simple menu in
chapter 11.
Main menu – allows you to access all the functionality of the controller (monitoring, adjustments
and service settings.) Access to the main menu is done by pressing the button «Conrm, enter» on
the main screen. Description of the main menu in Chapter 11.
PBack to the main screen is possible from any screen by pressing the button “Back, esc“ several
times.
WARNING!
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system..
13.2. Starting regulator - ON
To run the controller (ON mode) for 3 seconds to press the „ON / OFF” on the screen when it is in
the OFF mode.
13.3. Switching o the regulator - OFF
To turn o the controller (OFF mode) for 3 seconds to press the „ON / OFF” on the screen when he
is in the ON mode.
WARNING!
When you turn o the controller, depending on the previous state, the burner can still
work (quenching), the state should not be interrupted. If the device is to be excluded
from the power supply, wait quenching process, until the status of the burner is „o”.
24 25
13.4. Time scheduling
Controller is equipped with a clock and calendar. This makes it possible to program the operation
of individual circuit elements for heating depending on the time and day of week. Date and time are
not reset during a power failure, because the controller is equipped with a battery that should be
replaced every two years.
Programming takes place in the menu of the circuit (eg, hot water, heating, bu er) and for each item
carried in the same way.
Selecting the day of week. Upon entry in the „Programme Time” day of the week ashes. Arrow
buttons to select the day you want to set or just check the settings of the program. Programming.
After selecting the day of week and approved „ENTER”, indicator being programmed hours ashes.
At the same time also displays the time, and the next to it icon that represents the currently selected
setting time (the symbol of the sun means comfort temperature, the moon is a symbol of the
economic temperature.) To move to the next hour, press the down arrow (economy temperature)
or the up arrow (comfort temperature). If the day is already programmed in accordance with our
wish, press „ENTER”. After approved the changes (or cancellation) will blink day of the week.
The gure shows an example of the preset day of the week.
Temp. economy from 00:00 to 6:00
Temp. comfortable from 6:00 to 9:00
Temp. economy from 9:00 to 18:00
Temp. comfortable from 18:00 to 24:00
WARNING!
Values of temperatures comfortable and economical are set in the “SETTINGS” menu
and may be di erent for each of the circuits. To make the time program work, you
must also enable a timed mode in the “SETTINGS” menu.
13.5. Service password
Access to the service parameters are password protected. After entering the correct password,
access will be lifted. Access to the service parameters will be locked after a period of 10 minutes
without pushing buttons.
Service code is a temperature of the boiler in menu BOILER / SETTINGS and 3 letters”EST”.
Example: If the temperature of the boiler in menu BOILER / SETTINGS is 60°C, password is:
„60EST”.
WARNING!
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
26 27
14. Simple menu
Screen Description
Shows the current temperature of the boiler (large font)
and the desired temperature (small font). After pressing
the„ENTER” set the desired temperature of the boiler.
Shows the current temperature of hot water (large font)
and the desired temperature (small font). After pressing the
„ENTER” set the desired temperature of hot water.
Menu relates to the circuit No. 1
Disposable heating hot water to a comfortable temperature
regardless of the program.
Menu relates to the circuit No. 1
Set the mode a hot water:
a. time - according to the programmed timescales
b. constatant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
Menu relates to the circuit No. 1
14.1. Simple menu screens
Shows the current temperature in the room No 1 (large font)
and the value of the desired (small font). After pressing the
„ENTER” go to set the desired temperature in the room.
Menu relates to the circuit No. 1
Set the mode a heating circuit:
a. time - according to preset ranges
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
Menu relates to the circuit No. 1
Allow for operation of the burner. When not consent
to the burner operation, regulator controls the
heatingsystem, but do not attach the burner.
Manual start of the fuel feed from the tray. Useful
function after the exhaustion of fuel from the cartridge.
After re lling the fuel cartridge, run the „enter fuel” until
the fuel gets into the burner.
28 29
15. Main menu
26
29
31
32
33
35
37
43
44
15.1 Heating
15.1.1 Selection of circuit
Allows you to select a number of central heating circuit. The selection of the circuit make arrows.
15.1.2 State
Allows you to monitor the status of central heating system.
30 31
15.1. 3 Settings
Function Description
Comfortable temp. Desired temperature in the room during the heating.
Programme
Programs:
a. time - according to preset intervals
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
d. economic - in the rooms temperature is maintained the
economic
Temp. ekonomiczna Desired temperature in the room outside the period of
heating.
15.1.4 Time program
Used to congure the time program steering central heating..
Description of the adjustment time program refer to chapter 10.4.
15.1. 5 Service
WARNING!
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
Function Description
Comf. MAX pump temp. Maximum outdoor temperature at which the circulating pump
can work in a comfortable range.
Econ. MAX pump temp. Maximum outdoor temperature at which the circulating pump
can work in a economic range.
MIN Tch pump Minimum temperature calculated for central heating at which the
circulating pump can be operated.
Source Species the source of energy for central heating circuit.
Temperature MAX Maximum temperature for central heating.
Mixer time Time of full opening of the mixer.
Hot water priority Priority for hot water of the heating circuit.
During heating hot water the central heating pump is not working.
Pump test Starts the pump regardless of other conditions.
Mixer test Starts the mixer motor independently of the other conditions.
Circ. name Gives name for the central heating circuit.
Function Description
CH temp. for -20°C The point of the heating curve for -20°C.
CH temp. for 0°C The point of the heating curve for 0°C.
CH temp. for 10°C The point of the heating curve at 10°C.
Service
CH temp. for corr. factor
Central heating temperature correction required the
desired room temperature for 1 º C. For example, if the
correction factor is set at 6°C, room temperature set at 20°C
and measured in the room is 20.5°C then the temperature
calculated at will be reduced by 3°C.
Mode type
Species the input mode central heating temperature: manual - the temperature of central heating inicted manually,
weather - the temperature of central heating calculated
from the heating curve.
Manual Tch The desired temperature of central heating when the mode
is set to manual.
Room temp. sensor Species whether the system uses a room sensor.
CH temp. sensor Species whether the system uses a sensor heating.
Permanent pump
Yes - the pump runs at a given temperature in the room,
reduced the temperature for heating (only with the use of
a sensor for central heating and room sensor), No - after
reaching the set temperature in the room the pump is
turned o.
32 33
15.2 Hot water
15.2.1 Selection of circuit
Allows you to select the number of hot water circuit.
15.2.2 State
Allows you to monitor the status of hot water.
15. 2. 3 Settings
Function Description
Comfortable temp. Desired temperature of hot water during heating.
Programme
Set the mode a circuit:
a. time - according to preset ranges
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat.
Heat now Heats hot water once to a comfortable temperature
regardless of the program.
Hysteresis The value of which can reduce the temperature of hot
water.
Economical temp. Desired temperature of hot water outside the period of
heating.
15. 2. 4 Time program
Used to congure the time steering hot water preparation.
Description of the adjustment time refer to chapter 10.4.
15.2.5 Service
WARNING!
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
Function Description
Source delta Increasing the temperature of the source of the desired
temperature of hot water during heating.
Source Species the source of energy for hot water.
Temperature MAX Maximum temperature of hot water.
Delta MIN temp. The minimum temperature dierence between the source
and the hot water at which the pump can work.
Pump test Starts the pump regardless of other conditions.
Circ. name Gives name for the hot water circuit.
34 35
15.3 Bu er (option available only with external module CAN)
15. 3. 4 Service
WARNING!
Access the service is intended only for quali ed technical personnel. The changes may
cause malfunction of the system.
15. 3.1 State
15. 3. 2 Settings
Function Description
Upper set temperature Below this temperature in the upper part of the bu er starts
charging.
Lower set temperature Above this temperature at the bottom of a bu er comple-
tes the process of charging.
Programme
Constant - the bu er is charged regardless of the time, time
- the bu er charged only at speci ed intervals. Intervals are
set in the „time program”, disabled - o charging bu er.
15.3.3 Time program
Used to con gure time program to controlling charging bu er.
Description of program adjustment time refer to chapter10.4.
15.4 Boiler
15.4 . 3 Service
WARNING!
Access the service is intended only for quali ed technical personnel. The changes may
cause malfunction of the system.
15.4 . 2 Settings
Function Description
Boiler temp. set
Heating water temperature in the boiler which will be
maintain the controller. Menu is active only in continuous
work mode.
15.4 .1 State
Statistics of the boiler in the past 24 hours. The graph shows the temperature of the boiler and
power of burner. „Hours” refers to how many hours ago the boiler behaved these operating
parameters. Across the screen are displayed statistics of 2 hours. Screens switching buttons „up”
and „down”.
Function Description
Minimal pump temp. The minimum temperature in the upper part of the bu er at
which the circulating pump can work for central heating.
Auto upper temp.
Speci es whether the upper temperature bu er (minimum)
is requested manually or automatically. Automatically based on the needs of other power consumers in the bu er.
36 37
Function Description
MIN pump temp. The temperature above which the the controller can attach
pumps.
Mode
Operating mode of boiler:
a. auto - temperature calculated automatically
b. continuous - the temperature is kept constant
Hysteresis The temperature of the boiler must be reduced by this value
to launch the burner.
MIN return temp. Minimal return to boiler temperature maintain by mixer.
Return mixer time Speci es the time of full opening of the return mixer.
Boiler pump test Starts boiler pump regardless of other conditions.
Return mixer test Starts actuator of the return mixer regardless of other condi-
tions.
15.5 Settings
15.5.1 Date and time
Using this menu is made to set the date and time of the driver.
15.5.2 Language
Use this menu to select language of the menu.
15.5.3 General settings
15.5.3.1 Alarm buzzer
We de ne here, if the driver shall notify of alarms by acoustic signal.
15.5.4 Service
WARNING!
Access the service is intended only for quali ed technical personnel. The changes may
cause malfunction of the system.
15.5.4.1 Module conguration
Menu is used to congure the CAN network. In the menu, select the modules that are connected
to the system.
SUMMARY OF THE EXPANSION MODULES
Module Description
Module no. 0 3 heating circuits of the numbers 2,3,4.
Outdoor temperature sensor.
Module no. 1 3 heating circuits of the numbers 5,6,7.
Module no.2 3 heating circuits of the numbers 8,9,10.
Module no 3 3 heating circuits of the numbers 11,12,13.
Module no 4 3 heating circuits of the numbers 14,15,16..
Module no 5
Buer.
Solar collectors.
Hot water no. 2.
Return temperature sensor.
Module no 6 Not used.
Module no 7 Not used.
Module Lambda Module of the Lambda sensor.
WARNING!
A detailed description of the modules and their destination are described in the manual of expansion modules.
38 39
15.6 Burner
15.6.1. State
15.5.4.2 System con guration
Menu is used to con gure the heating system (hydraulic). The possibility of settings is dependent
of number of expansion modules connected in the system.
SYSTEM CONFIGURATION
Function Description
Number of CH circuits Speci es the number of heating circuits in the system.
Number of HW circuits Speci es the number of hot water circuits in the system.
Number of bu ers Speci es the number of bu ors in the system.
Outside temp. sensor Speci es if in the system is installed outside temperature
sensor (module 0).
Return temp. sensor Speci es if in the system is installed return temperature
sensor (module 5).
Solars Speci es if the system is equipped with solar collectors.
WARNING!
You must rst con gure the modules..
15.5.4.3 Restore to factory settings
This function allows the controller to restore the factory settings.
WARNING!
Will be restored all factory settings, which can cause your system to malfunction.
After restoring the factory settings may be need to recon gure the controller settings.
15.6.3. Service
WARNING!
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
15.6.2. Settings
Function Description
Feed fuel now Starts fuel feeding screw regardless of other features.
Burner on Consent to work of the burner.
Fuel type Species the type of fuel.
Function Description
Air MIN (20%) Minimum amount of air during modulation where power of bur-
ner is 20% or power number is 1.
Air MAX (100%) Maximum amount of air during modulation where power of bur-
ner is 100% or power number is 2.
Feeding MAX (100%) Maximum time during fuel feeding when power of modulation is
100% or power number is 2 on every 20 seconds.
Power MIN (FL2) Minimal burner power during modulation.
Power MAX (FL2) Maximal burner power during modulation.
Modulation type Burner mode, power modulation or two power levels.
Photo threshold Brightness in the the burner over which is recognized as a re.
Igniter test* Turn on igniter for testing.
Heater feeder test* Turn on burner feeder for testing.
Storage feeder test* Turn on storage feeder for testing.
Blower test* Turn on blower for testing.
Test fuel mass Fuel mass obtained during continuous fuel feeder work through 1
hour (in kg).
Fuel caloric value Fuel caloric value (in kWh/kg).
Lambda control Determine whether regulator consider or not oxygen concentra-
tion.
Oxygen MIN (20%) Oxygen target for minimal power.
Oxygen MAX (100%) Oxygen target for maximal power.
Fuel start dose Feeding time in order to iqnite fuel.
* testing equipment in the menu “BURNER” is only possible when the controller is in the OFF
mode.
40 41
15.7 Alarms
This menu contains a history of up to 20 alarms that occurred during the controller work. The
importance of alarm codes was presented in table below.
CODE Short description Explanation
1 Processor overheating Procesor overheating. The reason may be improper
installation location of the controller.
2 No re / fuel
The controller detected a lack of ame in the burner.
The reason could be the end of the fuel or the ame
goes out.
3 Burner overheating The temperature of the burner has reached its
maximum value!ą!
4 Boiler sensor shorted
The controller detected shorted boiler temperature
sensor. The reason may be damaged sensor or
connection cable.
5 Boiler sensor open
The controller detected open boiler temperature
sensor. The reason may be damaged sensor or
connection cable.
6 Burner sensor shorted
The controller detected shorted burner temperature
sensor. The reason may be damaged sensor or
connection cable.
7 Burner sensor open
The controller detected open burner temperature
sensor. The reason may be damaged sensor or
connection cable.
8 Boiler overheating Boiler temperature has exceeded the maximum value!
9 Processor reset Probable damage the controller! Possible to loss of
power supply.
10 STB
11 Communication with module 0
12 Communication with module 1
13 Communication with module 2
14 Communication with module 3
15 Communication with module 4
16 Communication with module 5
17 Communication with module 6
18 Communication with module 7
19 HW sensor shorted
15.7.1. Alarm codes
CODE Short description Explanation
20 HW sensor open
21 Room temp. sensor shorted
22 Room temp. sensor shorted
23 Quenching error
24 Lambda communication
25 Solars overheating
26 Solars freezing
The codes of the modules
33 Shorted IN1 Module 0
34 Shorted IN2 Module 0
35 Shortede IN3 Module 0
36 Shorted IN4 Module 0
37 Shorted IN5 Module 0
38 Shorted IN6 Module0
39 -40 --
41 -42 --
43 Zwarcie IN11 Module 0
44 -45 Open IN1 Module 0
46 Open IN2 Module 0
47 Open IN3 Module 0
48 Open IN4 Module0
49 Open IN5 Module 0
50 Open IN6 Module 0
51 --
52 -53 --
54 -55 Open IN11 Module0
56 -57 --
58 Overheating Module 0
42 43
CODE Short description Explanation
65 Shorted IN1 Module 1
66 Shorted IN2 Module1
67 Shorted IN3 Module 1
68 Shorted IN4 Module 1
69 Shorted IN5 Module 1
70 Shorted IN6 Module 1
71 --
72 -73 --
74 -75 --
76 -77 Open IN1 Module1
78 Open IN2 Module 1
79 Open IN3 Module 1
80 Open IN4 Module 1
81 Open IN5 Module 1
82 Open IN6 Module 1
83 -84 --
85 -86 --
87 -88 --
89 -90 Overheating Module 1
97 Shorted IN1 Module 2
98 Shorted IN2 Module 2
99 Shorted IN3 Module 2
100 ShortedIN4 Module2
101 Shorted IN5 Module 2
102 Shorted IN6 Module 2
103 --
CODE Short description Explanation
104 --
105 --
106 -107 --
108 -109 Open IN1 Module 2
110 Open IN2 Module 2
111 Open IN3 Module 2
112 Open IN4 Module 2
113 Open IN5 Module 2
114 Open IN6 Module 2
115 --
116 -117 --
118 -119 --
120 --
121 -12 2 Overheating Module 2
129 Shorted IN1 Module 3
130 Shorted IN2 Module 3
131 Shorted IN3 Module 3
132 Shorted IN4 Module 3
133 Shorted IN5 Module 3
13 4 Shorted IN6 Module 3
135 --
136 -137 --
138 -139 --
140 --
141 Open IN1 Module 3
142 Open IN2 Module 3
143 Open IN3 Module 3
44 45
CODE Short description Explanation
14 4 Open IN4 Module 3
145 Open IN5 Module 3
146 Open IN6 Module 3
147 -148 --
149 -150 --
151 -152 --
153 -15 4 Overheating Module 3
161 Shorted IN1 Module 4
162 Shorted IN2 Module 4
163 Shorted IN3 Module 4
164 Shorted IN4 Module 4
165 Shorted IN5 Module 4
166 Shorted IN6 Module 4
167 -168 --
169 -170 --
171 -17 2 --
17 3 Open IN1 Module 4
174 Open IN2 Module 4
175 Open IN3 Module 4
176 Open IN4 Module 4
17 7 Open IN5 Module 4
178 Open IN6 Module 4
179 --
180 -181 --
182 -183 --
CODE Short description Explanation
184 --
185 --
186 Overheating Module 4
193 Shorted IN1 Module 5
19 4 Shorted IN2 Module5
195 Shorted IN3 Module5
196 Shorted IN4 Module 5
197 -198 Shorted IN6 Module 5
199 Shorted IN7 Module 5
200 Shorted IN8 Module 5
201 Shorted IN9 Module 5
202 --
203 -204 --
205 --
206 Overheating Module 5
46 47
15.8 Solar (option available only with external module CAN)
15.8.1 State
15.8.2 Settings
Function Description
Turn on delta Temp. di erence between solar and accumulator needed for
solar pump turn on.
Turn o delta Temp. di erence between solar and accumulator needed for
solar pump turn o .
15.8.3 Service
Function Description
Schematic Solar system schematic.
Flow [l/min] Heating uid ow in l/min.
Fluid speci c heat Speci c heat of heat-transfer uid [kJ/ (kg*K)].
MAX HW temp. Over this hot water temp. solar pump is turn o .
Solar alarm temp. MAX Maximal temp. of solar collector. Alarm and damage
preservation procedure are taken over this temp.
Solar alarm temp MIN Minimal temp. of solar collector. Alarm and antifreeze
procedure are taken under this temp.
Solar pump test Allow for solar pump testing.
15.9 Info
There you will nd useful information about the controller, including the version of software.
16. Expansion of the system - CAN bus
The controller is equipped with a high bandwidth CAN bus used to communicate with the
modules. Thanks to the well-known for their reliability, widely used in automotive bus system is
expandable to the highest level.
Use of CAN bus carries several advantages. Gain above all the possibility of using broadband
Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I / O we
can install throughout the system:
– to 16 are heating circuits,
– 2 circuits of hot water,
– heat storage tank (bu er),
– solar system (solars).
48 49
Plugging in expansion modules you need to remember to correctly set the terminator, which
should be attached only at the last module throughout the system, even if the module is the only
one.
After performing all the connections you must con gure the module settings. Make this by
selecting the modules that are connected to the network. More about the con guration each of
expansion modules can be found in chapter 6.5.4.1 and instruction of the enlargement module
I/O.
After nishing con guration of expansion modules to do remains only a change the system
settings. Menu is used to con guration the heating system and the possibility of settings is
dependent of number of arranged expansion modules. The table describing the functions refer to
chapter 6.5.4.2.
On the next page is a sample diagram of the system. Please Warning that this is only overhead
view, not containing all the elements of the system.
Socket CAN bus is on the left side of the device. Connecting cable must be connected according
to the following designation.
For connections on the CAN bus should be only used cable LiYCY 2x0,25. Only this type of cable
gives the proper work of devices. Connections perform in a serial manner, this represents a gure
below.
Cable connection:
L – line LOW (white)
H – line HIGH (brown)
GND – ground (grey)
50 51
16.1 Sonda Lambda
Lambda sensor we can connect to the system in two ways:
– directly to the controller, if the entire system with CAN bus module will only use Lambda oxygen
sensor,
– through enlargement module I/O with the number 5, if in the system there are other modules
enlargement.
After connecting the module con gure the controller yet. For this purpose, proceed as explained
below.
From the main menu select SETTINGS
Then in the mode SERVICE enter the access code
After inputting the correct code, run the MODULES CONFIGURATION
Find Lambda Module and turn it on by changing the option to YES
At this point, turned on the module Lambda. The second step is a change the con guration
settings for the burner.
From the main menu by selecting BURNER we get to the settings.
Here you can again enter the mode SERVICE and if required, enter the access code.
In the list, you can locate the position Lambda control, which switches on YES.
It is also possible working with switched o Lambda control mode. Then Lambda oxygen sensor
module will be responsible only for displaying the measurements.
52 53
16.2 Solars
Solar collectors are supported only by enlargement module I/O number 5th. After performing all
the connections you must con gure the controller to work with collectors proceed as described
below. The rst step is to enable module number 5.
From the main menu select SETTINGS
Then in the mode SERVICE enter the access code
After inputting the correct code, run the MODULES CONFIGURATION
Find Module 5 and activate it by changing the settings to YES
Now enable the solar handling. As the main menu select SETTINGS and then enter the access
code in the SERVICE mode
Now enable the solar handling.
As the main menu select SETTINGS and then enter the access code in the SERVICE mode
After entering the code run SYSTEM CONFIGURATION
Find the position Solars and activate them by changing the settings to YES
After nishing con guration the controller we can start to change the adjustment and settings for
Solars. Description of the con guration these elements can be found in chapter12.8.
54 55
Technical data
Module supply voltage ~230V/50Hz ±10%
Power input (module) <6VA
Temperature measurement accuracy ±4ºC
Sensors
NTC 10kΩ B25/85=3877K±0,75%
VISHAY BC components
Ambient temperature 0-60 °C
Moisture 5-95% non-condensing
Software class A
Module output load capacity
CH pump 100 W
HW pump 100 W
Igniter 400W
Blower 150 W
Burner feeder 150 W
Feeder tank 150 W
17. Specication
18. Ending
Present appliance is marked according to European Directive 2002/96/EC on waste electrical and
electronic equipment.
Symbol placed on the components or attached documents means that appliance is not classied
as a household waste.
Scrapping should take place in special collection point in order to reuse electrical and electronic
components.
EKO-VIMAR ORLAŃSKI Sp. z o.o.
48-385 Otmuchów, ul. Nyska 17b
POLSKA / woj. opolskie
T +48 77 400 55 80-81, 400 55 91
F +48 77 439 05 03, 400 55 96
E biuro@orlanski.pl
www.orlanski.pl
IO_ORLIGNO_400_ 07062013_EN
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