ORLIGNO 100
16, 24,49 kW
MANUAL AND SERVICE MANUAL
ISO 9001ISO 14001
2 3
INSTRUCTION MANUAL
Contents
1. Basic informations...........................................................................................3
1.1. Construction description and burner application.............................................3
1.2. Fuel characteristics ............................................................................4
1.3. Transport and delivery specication ..........................................................4
1.4. Technical data of ORLIGNO 100 ...............................................................6
1.5. Boiler dimensions ..............................................................................7
1.6. Boiler construction.............................................................................8
1.7. Overheating valve connection ................................................................9
2. Burner dimensions and technical data .....................................................................9
3. Package 12
4. Location and package installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1. Rules, norms, recommendations .............................................................13
4.2. Boiler room recommendation ...............................................................14
4.3. Ventilation.....................................................................................14
4.4. Safe distance to inammable substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5. Putting into operation .....................................................................................16
5.1. Burner start ....................................................................................16
5.2. Burner’s assembly to ORLIGNO 100 ..........................................................16
5.3. Adjustment of ORLIGNO 100 to work with pellet burner ....................................16
5.4. Tank assembly.................................................................................18
5.5. Before starting of the burner it is necessary ..................................................19
6. Burner’s maintenance ..................................................................................... 20
7. Troubleshooting............................................................................................21
1. Basic informations
1.1. Construction description and burner application
Burner ORLECO is a new look into the automatic burning of solid fuels in Europe – pellets of 6-8
mm of diameter maintaining low emissions, complying with European norms.
Burner doesn’t have any drawbacks of chute burners –gravitational, in which ash and sinter have
to be removed manually.
Main burner advantage is its simple operation: just ll in hopper with pellets and press ON/OFF
button. Reports are shown on big graphic display. Within few minutes burner will automatically
select work parameters, maintain constant room temperature and hot utility water.
Burner’s features:
- automatic burner’s start
- automatic modulation
- ame control through photo-cell
- low heat inertness during start and stop
- low electric energy consumption
- possibility to control 16 heating circuits (radiators and underoor heating or hot utility water)
– option
- control of burner’s temperature
- three phases of lightning up eliminate risk of explosions
- AUTOSTART function after power failure – memory of last settings
- separation of primary and secondary air – emissions on the same level as in gas and oil
burners
- eciency ~ 91%
2 years of warranty for appliance durability enables to decrease exploitation and service costs.
4 5
1.2. Fuel characteristics
a) Pellet granulate made according to DIN 51731
- granulate 5-8 mm
- recommended caloric value 17500-19500 kJ/kg
- ash content 1,5%
- max moisture content 12%
- density 1-1,4 kg/dm³
ATTENTION!
It is recommended to use fuel from reliable sources. Fuel should have appropriate
humidity and low content of small fractions. It is necessary pay attention especially
to mechanical pollution ( stones), which worsen burning process and may lead to
burner’s failure.
Eko-Vimar Orlański sp. z.o.o. is not responsible for appliance failure or improper burning process
when using inappropriate fuel.
1.3. Transport and delivery specication
ORLIGNO 100 pellet package is delivered on a palett
screwed to it and wrapped in foil. Palette contains also
seperate boxes with:
- Orleco burner 16 or 24 kW with metal connector
- external feeder
- 450 l hopper in parts
- burner door
- 4 ceramic bricks
- elastic pipe with clamps
Boiler Orligno 100 contains:
- a s h t r a y
- iron cast grill
- draft regulator
- thermometer
- drain valve
- set of documents
ORLIGNO 100 pellet package during transport should be secured with straps against leaning and
movement.
ORLIGNO 100 pellet package need to be stored in roofed and dry place.
Burner
+
Feeder
Pellet tank
ORLIGNO 100 boiler
Refractory bricks
burner door
Please check completeness of Orligno 100 pellet package and its condition.
1.4. Technical data of ORLIGNO 100
6 7
Output
kW 16 24 49
Boiler class
acc to EN 303 -5
5 5 3
Efciency %
91 91 91
Permissible working pressure bar 3
Max set temperature °C 80
Recommended return temperature °C 60
Controller setting temperature °C 50 - 80
Water content lt r. 60 75
Boiler weight kg 305 355
Loading chamber capacity lt r. 70 92
Boiler lenght mm 1100 1240
Boiler width mm 675
Boiler height mm 1220
Upper door dimension mm 300x300
Water outlet inner thread inch 5/4”
Water return inner thread inch 5/4”
Safety valve inner thread inch ½”
Cooling coil inner thread inch ½”
Min. required pressure on cooling coil bar 2
Boiler ue mm 160 180
Required chimeny draft Pa 20 20-25
Max required humidity
pellet
% 12
Fuel diamter mm 6-8
Water resistance ∆t=20 K mbar 0,8
∆t=10 K mbar 3,4
Flue gases temp. at max output °C 110 -13 0
130 130
150 160
Flue gases ow at max output kg/s 0,011 0,02 0,04
1.5. Boiler dimensions
16kW
24kW
49kW
1.6. Boiler construction
8 9
1. Pellet tank
2. Controller
3. Connection box
4. Metal connector
5. Burner socket
6. ORLECO burner
7. Ashtray
8. Water return from heating circuit
9. Firebricks
10. Heat exchanger
11. Flue
12. Draft reducer
13. Hot water outlet
1.7. Overheating valve connection
2. Burner dimensions and technical data
Technical data
Burner power
Measured
in
16k W
24kW 49 kW
Eciency % ~ 91
~ 91 ~~91
Burner power range kW 3,2 - 16
4,8- 24 9,8-49
CO emission ppm 42
45 ~75
Burner weight kg 14
15 17
Feeder length m 2
2 2
Fuel pellets
pellets pellets
Fuel diameter mm 6 -8
6 -8 6-8
Voltage V 230
230 230
Power consumption W 30
35 45
Protection level IP40
IP40 IP 40
ORLIGNO 100 is equipped with copper cooling coil mounted in boiler body, protecting boiler from
overheating. To one of cooling coil tappings on right side of the boiler one should connect safety valve.
When temperature increases above 95ºC safety valve opens and lets in cold water through cooling
coil. Water from mains at 10ºC temperature cools down boiler, water from boiler is removed to drain.
16kW
24kW
10 11
Pic.2 . Burner construction
5. Motoreducer
6. Plate for electric connections
7. Connector
8. Igniter
1. Burner’s body
2. Grate
3. Fan
4. Burner's casing
16kW
49kW
12 13
Pellet tank
Feeder
Elastic pipe
Burner’s connector
Burner
Boiler
Clamp
ATTENTION!
Producer reserves the right for construction and documentation changes in order to
modernize the boiler.
Pi c .1. Basic package elements.
4. Location and package installation
4.1. Rules, norms, recommendations
Boiler room should comply with construction law valid in country where boiler is installed.
Pic.3. Package layout.
min 100
min
250
300
300
14 15
4.2. Boiler room recommendation
- Package ( boiler, burner, tank, feeder) should be placed in separate room, centrally to heated
rooms
- Front door should open outside and must be made of nonammable materials, with 0,8
width
- Floor should be made of nonammable materials or covered with 0,7 mm steel plate at
minimum 0,5 m distance to door edges. Boiler should be located on a nonammable
foundation, lifted 0,05 m above oor level
- Boiler room should have articial lightning but natural light is also recommended
- Distance to walls in boiler room should allow for easy access to all sides of the boiler
- Minimal distance from front side of the boiler to opposite wall should be 1m
- Minimal height of the boiler room: at least 2,2 m; in existing building it is allowed 1,9 m with
assured supply-exhaust ventilation.
- It is forbidden to install boiler and burner in damp rooms or with elevated humidity. Corrosion
process may in short time damage the boiler and burner.
4.3. Ventilation
- Boiler room should have 200 cm² supply-air duct
- Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling
that should lead above roof and be placed near chimney.
- Ventilation ducts should be made of nonammable materials.
- It is forbidden to install mechanical ventilation
ATTENTION!
High risk of carbon monoxide poisoning exists if boiler is located in a room with
insucient access to fresh air.
4.4. Safe distance to inammable substances
- During installation and exploitation it is advisable to maintain safe distance of 200 mm from
inammable substances
- For inammable substances with C3 grade of combustibility which rapidly and easy burn (ex.
paper, cardboard, wood, plastic) distance is minimum 400 mm;
- If combustibility grade is unknown safe distance should be doubled.
Combustibility grade of building
products
Building products
A – non-burning sandstone, concrete, bricks, re plaster, Mortar,
tile, granite
B - hard burning cement board, berglass, mineral insulation
C1- hard burning beech tree, oak tree, plywood
C2 – middle burning pine, larch, spruce tree, cork, rubber oor cover
C3 – easy burning tarmac plywood, celuloids, polyurethane,
Polystyrene, polyethylene, plastic
User please remember:
- Only adult person acquainted with this manual may operate the burner It is forbidden for kids
to stay in close distance to burner without presence of adult person.
- If inammable gases penetrate boiler room during activities (varnishing, gluing) it is
recommended to turn o the burner.
- It is forbidden to use inammable substances for lightning up the burner, burner will light up
automatically.
- High risk of re exist when using open re or inammable substances close to installed boiler
package.
- Burner should be turned o during maintenance (position OFF).
- Pay attention on hot burner’s surfaces – risk of burn.
- It is forbidden to lay inammable items on the burner or nearby.
- All defects should be removed at once.
- After heating season it is recommended to clean the burner and pellet tank thoroughly.
- Oversee the burner during power failure
- It is forbidden to manipulate with any electric parts or interfere in burner’s construction.
16 17
5. Putting into operation
5.1. Burner start
First startup of the burner must be done by authorized company trained by manufacturer with valid
certicate of authorized serviceman issued by Eko-Vimar Orlanski ltd.
5.2. Burner’s assembly to ORLIGNO 100
1. Remove the screws (1) and side screws (3) fastened to burner’s casing and take off burner's casing
(2).
2. Take off ORLIGNO 100 bottom door.
3. Fix adapter (4) in bottom’s door place.
4. Fix burner (5) onto adapter's screws (6), block with nuts.
5. Mount burner’s casing (2) and x it with screws (1) and side screws (3).
6. Slide feeder’s pipe (7) into xing pipe (8) (pic.6)
7. Fit exible pipe (9) on feeder’s pipe (7) and secure with band clip (10).
8. Fit metal connector (12) into burner's pipe (11).
9. Fit exible pipe (9) onto metal connector (12) and secure it with band clip (10).
Pic.4. Disassembly of burner’s casing.
5.3. Adjustment of ORLIGNO 100 to work with pellet burner
1. Remove iron-cast grate from boiler.
2. Place two refractory bricks on each of two supports above support for iron-cast grate.
- two bottom bricks push to front,
- two upper bricks push to back .
Pic.5. Burner assembly.
Pic.6. Feeder assembly
4
1
5
3
2
6
7
10
9
9
8
11
12
18 19
5.4. Tank assembly
I x 1
M8 x100
Bolt
B x 12
Bolt
M5 x 16 C x 46
Washer
M5
D x 18
Washer
M8 E x 46
Nut
M5
F x 5
Nut
M8
Plug
G x 1 H x 1
Clamp
8 13
1
2
3
4
G
1
E
C
B
D
2
D
F
Bolt M8
3
C
E
B
I
F
D
D
H
4
x 3
x 1
x 1
x 1
A x 34
Bolt
M5 x 8
5.5. Before starting of the burner it is necessary:
1. Check installation condition.
2. Fill in pellet to the tank.
3. Check if fuel contains any unwanted elements ( rocks, metal elements).
4. Connect burner's and feeder's plugs.
5. Turn on controller.
6. Feed fuel (SIMPLE MENU: Feed fuel: Yes) from the tank till it shows up on a burner.
7. Turn off fuel feed and hold ON/OFF
button - boiler starts automatic lightning up.
8. Burner maintenance after heating season:
- turn o and disconnect from power supply
- clean thoroughly
- remove pellet from tank (clean xing pipe from remaining pellet ash)
- clean burner
ATTENTION!
Elastic pipe connected between burner and feeder must be under 45° angle so that
pellets drops feely to the burner!
20 21
6. Burner’s maintenance
ATTENTION!
It is necessary to put out, cool down and disconnect burner from power supply when
servicing.
Pay attention on hot burner’s surfaces – risk of burn.
In order to keep high eciency of burner it is recommended to clean and service it
systematically. Remove soot and ash from burner’s grate.
Cleaning activities:
1. Turn off the boiler (wait till burner completely put out), disconnect boiler from power supply and wait till
boiler cools down.
2. Disconnect burner form boiler and power supply.
3. Remove grate from burner and clean it (check permeability of air holes).
4. Clean burner’s casing.
Pi c.7. Burner maintenance.
clean
clean
7. Troubleshooting
Type of defect P o s s i b l e c a u s e o f d e f e c t Suggested repair
One of controller’s
button doesn’t
work
Display malfunction Display repair
Automatic lightning
up Doesn’t work
Wrong connection of igniter or
photo-cell
Check plug and wires connections of igniter and
photo-cell
Clogged outlet hole of hot air Clean heater hole
Very damp fuel Change or dry fuel
Damaged igniter Replace igniter
Damaged photo-cell Replace photo-cell
Smoke from door
or burner
Lack of chimney draft
Clogged chimney
Clogged heat exchanger Clean heat exchanger
Damaged sealant (rope) Replace sealant (rope)
Water in boiler Lack of chimney draft Improper chimney installation
Very damp fuel Change or dry fuel
Leaky heat exchanger To check heat exchanger, turn o boiler on 8 hours,
remove water, when water is still in boiler – call
service
Boiler cannot reach
set temperature
Improperly selected boiler for
heating space
Check if boiler is properly selected
Wrongly located sensor of return
water
Check sensor location
Sensor malfunction Check sensors
Set low boiler power Check feed time and fan power
22 23
Controller's manual
Contents
8. Connection - electric scheme ..............................................................................24
9. Overview of the basic functions ..........................................................................26
9.1. Control panel ................................................................................ 26
9.1.1 The status LED......................................................................... 26
9.1.2 Buttons .................................................................................27
9.1.3 Graphic display........................................................................ 28
9.2. Statuses of furnace .......................................................................... 28
10. Handling 29
10.1. Navigation in the menu .....................................................................29
10.2. Starting regulator - ON ...................................................................... 29
10.3. Switching o the regulator - OFF............................................................ 29
10.4. Time scheduling ............................................................................30
10.5. Service password.............................................................................31
11 . Simple menu ...............................................................................................32
11.1. Simple menu screens .........................................................................32
12 . Main menu ................................................................................................34
12 .1. Heating........................................................................................35
12 .1.1 Selection of circuit ....................................................................35
12 .1.2 State ...................................................................................35
12 .1.3 Settings .............................................................................. 36
12 .1.4 Time program........................................................................ 36
12 .1.5 Service ...............................................................................36
12 .2. Hot water .................................................................................... 38
12 .2.1 Selection of circuit ................................................................... 38
12 .2.2 State. .................................................................................38
12 .2.3 Settings ..............................................................................39
12 .2.4 Time program........................................................................ 39
12 .2.5 Service ............................................................................... 39
12 .3. Buer ........................................................................................40
12 .3.1 State.................................................................................. 40
12 .3.2 Settings. .............................................................................40
12 .3.3 Time program ....................................................................... 40
12 .3.4 Service ...............................................................................40
12 .4. Boiler..........................................................................................41
12 .4.1 State...................................................................................41
12 .4.2 Settings. ..............................................................................41
12 .4.3 Service. ...............................................................................41
12 .5. Settings .......................................................................................42
12 .5.1 Date and time.........................................................................42
12 .5.2 Language.............................................................................42
12 .5.3 General settings ......................................................................42
12 .5.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
12 .6. Burner........................................................................................ 44
12 .6.1 State..................................................................................44
12 .6.2 Settings ..............................................................................45
12 .6.3 Service ............................................................................... 45
12 .7. Alarms........................................................................................ 46
12 .7.1 Alarm codes ..........................................................................46
12 .8. Solar ..........................................................................................52
12 .8.1 State...................................................................................52
12 .8.2 Settings ..............................................................................52
12 .8.3 Service . ...............................................................................52
12 .9. Info............................................................................................53
13 . Expansion of the system - CAN bus ........................................................................53
13.1. Sonda Lambda............................................................................... 56
13.2. Solars ........................................................................................58
14. Specication............................................................................................... 60
8. Connection - electric scheme
The device supply voltage is ~ 230V/50Hz. Plug the power cord to the controller in accordance with
the posted signs.
WARNING !
External sensors for installation control such as hot domestic water HW1 or central
heating CH1 are an option. They are not included in standard Orligno 100 package.
Attach to the controller for operating the boiler sensors and actuators as needed. The drawings
shows the connection scheme of equipment. In the tables, a description of the inputs and outputs.
WARNING !
Under no circumstances connect the protective conductor (PE) with a neutral (N).
WARNING !
Wiring must be done with the device disconnected from the mains.
Connections should be exercised by a person possessing adequate powers in this regard.
24 25
INPUTS
Description Explanation
Tboiler Boiler temperature sensor
5 (F-oto) Photocell
6 (Tbur) The temperature sensor burner
Thw The temperature sensor hot water
Tro om Room temperature sensor / regulator (CTP)
Tch The temperature sensor central heating
Tou t Outdoor temperature sensor (CTZ)
12V +12V output to supply optional equipment
5V +5V output to supply optional equipment
7 GND Mass electric to connect sensors
OUTPUTS
Description Explanation
A (CH) Central heating circulating pump
B (HW) Circulating pump for hot water
4 (Ign) Burner igniter
C (Mo) Opening the central heating mixer
D (Mc) Closing the central heating mixer
3 (Blo) Burner blower
E (Ftan) Feeder tank, or if burning wood, it's blower
2 (Fbur) Burner feeder
1 ( N1) Neutral separable such as by STB
STB Protection STB
N Neutral standing
PE Protective
Extra accesories for the controller:
- room sensor CTP-01
- hot domestic water sensor CT2/3.0
- central heating sensor CT2/3.0
- external module CAN I/O MC-1 (ex. for solar system, accumulation tank)
- outside sensor CT2
ATTENTION!
Extra accessories to the controller must be bought separetly as they're not included in
boiler package.
Burner’s regulator can control:
- central heating pump
- 1-16 heating circuits (radiators or underoor heating) controlled according to outside
temperature
- room’s temperature
- hot domestic water pump
- mixing valve
9. Overview of the basic functions
9.1. Control panel
Status Importance
Green light continuously Controller OFF
Green blinks Controller enabled, burner OFF
Orange light continuously Controller enabled, burner enabled
Orange blinks Burner works
Red light continuously There is an alarm to be conrmed
Red blinks Alarm active
9.1.1 The status LED
26 27
Button Function
ON / OFF
Long press on the main screen (>3 seconds) changes the
state of the ON/OFF (on/off).
CH
Quick access to the full conguration settings for the central
heating.
HW
Quick access to the full conguration settings for hot water.
INFO
Shows the navigation information and descriptions of the
regulated parameters.
ESC
Back one level up in the menu, the resignation of the
parameter change.
Up arrow
Navigating through the menus, increasing the value of the
parameter being edited.
On main screen, enter the menu simple.
Down arrow
Navigating through the menus, reducing the value of the
parameter being edited.
On main screen, enter the menu simple.
ENTER
Access to the menu.
Acceptance of changes in the value of the parameter being
edited.
Conrmation of the alarm.
9.1.2 Buttons
Status Description
TURNED OFF The burner is not working. Permission to work o.
CLEANING Cleaning the burner by strong stream of air.
FIRING UP Firing up fuel. Providing the initial dose of fuel to run
igniter and blower.
INCANDESCING
When the ame in phase of the ring up is discovered,
starts providing additional portions of fuel and
increase the power of blower for arcing furnace.
POWER 1 The burner works with the power rst.
POWER 2 The burner works with the power of a second.
MODULATION The burner works with a modulated power.
BURNING OFF Quenching of the furnace. Work of burner and blower
tray until the complete disappearance of the ame.
Stop Burner does not work but it is to agree to his work.
The required boiler temperature is reached.
9.2. Statuses of furnace
9.1. 3 Graphic display
28 29
10. Handling
10.1. Navigation in the menu
The device has two types of menus: simple and main menus.
Simple menu – allows for quick access to basic controller functions. Enter the menu is simple by
pressing the “up arrow“ or “down arrow“ on the main screen. Description of a simple menu in
chapter 11.
Main menu – allows you to access all the functionality of the controller (monitoring, adjustments
and service settings.) Access to the main menu is done by pressing the button «Conrm, enter» on
the main screen. Description of the main menu in Chapter 11.
PBack to the main screen is possible from any screen by pressing the button “Back, esc“ several
times.
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system..
10.2. Starting regulator - ON
To run the controller (ON mode) for 3 seconds to press the „ON / OFF” on the screen when it is in
the OFF mode.
10.3. Switching o the regulator - OFF
To turn o the controller (OFF mode) for 3 seconds to press the „ON / OFF” on the screen when he
is in the ON mode.
WARNING !
When you turn o the controller, depending on the previous state, the burner can still
work (quenching), the state should not be interrupted. If the device is to be excluded
from the power supply, wait quenching process, until the status of the burner is „o”.
10.4. Time scheduling
Controller is equipped with a clock and calendar. This makes it possible to program the operation
of individual circuit elements for heating depending on the time and day of week. Date and time are
not reset during a power failure, because the controller is equipped with a battery that should be
replaced every two years.
Programming takes place in the menu of the circuit (eg, hot water, heating, buer) and for each item
carried in the same way.
Selecting the day of week. Upon entry in the „Programme Time” day of the week ashes. Arrow
buttons to select the day you want to set or just check the settings of the program. Programming.
After selecting the day of week and approved „ENTER”, indicator being programmed hours ashes.
At the same time also displays the time, and the next to it icon that represents the currently selected
setting time (the symbol of the sun means comfort temperature, the moon is a symbol of the
economic temperature.) To move to the next hour, press the down arrow (economy temperature)
or the up arrow (comfort temperature). If the day is already programmed in accordance with our
wish, press „ENTER”. After approved the changes (or cancellation) will blink day of the week.
The gure shows an example of the preset day of the week.
Temp. economy from 00:00 to 6:00
Temp. comfortable from 6:00 to 9:00
Temp. economy from 9:00 to 18:00
Temp. comfortable from 18:00 to 24:00
WARNING !
Values of temperatures comfortable and economical are set in the “SETTINGS” menu
and may be dierent for each of the circuits. To make the time program work, you
must also enable a timed mode in the “SETTINGS” menu.
30 31
10.5. Service password
Access to the service parameters are password protected. After entering the correct password,
access will be lifted. Access to the service parameters will be locked after a period of 10 minutes
without pushing buttons.
Service code is a temperature of the boiler in menu BOILER / SETTINGS and 3 letters”EST”.
Example: If the temperature of the boiler in menu BOILER / SETTINGS is 60°C, password is:
„60EST”.
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
11. Simple menu
Screen Description
Shows the current temperature of the boiler (large font)
and the desired temperature (small font). After pressing
the„ENTER” set the desired temperature of the boiler.
Shows the current temperature of hot water (large font)
and the desired temperature (small font). After pressing the
„ENTER” set the desired temperature of hot water.
Menu relates to the circuit No. 1
Disposable heating hot water to a comfortable temperature
regardless of the program.
Menu relates to the circuit No. 1
Set the mode a hot water:
a. time - according to the programmed timescales
b. constatant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
Menu relates to the circuit No. 1
11.1. Simple menu screens
32 33
Shows the current temperature in the room No 1 (large font)
and the value of the desired (small font). After pressing the
„ENTER” go to set the desired temperature in the room.
Menu relates to the circuit No. 1
Set the mode a heating circuit:
a. time - according to preset ranges
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
Menu relates to the circuit No. 1
Allow for operation of the burner. When not consent
to the burner operation, regulator controls the
heatingsystem, but do not attach the burner.
Manual start of the fuel feed from the tray. Useful
function after the exhaustion of fuel from the cartridge.
After relling the fuel cartridge, run the „enter fuel” until
the fuel gets into the burner.
12. Main menu
41
44
46
47
48
50
52
58
59
34 35
12.1 Heating
12.1.1 Selection of circuit
Allows you to select a number of central heating circuit. The selection of the circuit make arrows.
12.1.2 State
Allows you to monitor the status of central heating system.
12 .1. 3 Settings
Function Description
Comfortable temp. Desired temperature in the room during the heating.
Programme
Programs:
a. time - according to preset intervals
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat
d. economic - in the rooms temperature is maintained the
economic
Economic temp. Desired temperature in the room outside the period of
heating.
12 .1. 4 Time program
Used to congure the time program steering central heating..
Description of the adjustment time program refer to chapter 10.4.
12 .1. 5 Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
Function Description
Comf. MAX pump temp. Maximum outdoor temperature at which the circulating pump
can work in a comfortable range.
Econ. MAX pump temp. Maximum outdoor temperature at which the circulating pump
can work in a economic range.
MIN Tch pump Minimum temperature calculated for central heating at which the
circulating pump can be operated.
Source Species the source of energy for central heating circuit.
Temperature MAX Maximum temperature for central heating.
Mixer time Time of full opening of the mixer.
Hot water priority Priority for hot water of the heating circuit.
During heating hot water the central heating pump is not working.
Pump test Starts the pump regardless of other conditions.
Mixer test Starts the mixer motor independently of the other conditions.
Circ. name Gives name for the central heating circuit.
36 37
Function Description
CH temp. for -20°C The point of the heating curve for -20°C.
CH temp. for 0°C The point of the heating curve for 0°C.
CH temp. for 10°C The point of the heating curve at 10°C.
Service
CH temp. for corr. factor
Central heating temperature correction required the
desired room temperature for 1 º C. For example, if the
correction factor is set at 6°C, room temperature set at 20°C
and measured in the room is 20.5°C then the temperature
calculated at will be reduced by 3°C.
Mode type
Species the input mode central heating temperature: manual - the temperature of central heating inicted manually,
weather - the temperature of central heating calculated
from the heating curve.
Manual Tch The desired temperature of central heating when the mode
is set to manual.
Room temp. sensor Species whether the system uses a room sensor.
CH temp. sensor Species whether the system uses a sensor heating.
Permanent pump
Yes - the pump runs at a given temperature in the room,
reduced the temperature for heating (only with the use of
a sensor for central heating and room sensor), No - after
reaching the set temperature in the room the pump is
turned o.
12.2 Hot water
12.2.1 Selection of circuit
Allows you to select the number of hot water circuit.
12.2.2 State
Allows you to monitor the status of hot water.
38 39
12.2.3 Settings
Function Description
Comfortable temp. Desired temperature of hot water during heating.
Programme
Set the mode a circuit:
a. time - according to preset ranges
b. constant - regardless of the time intervals comfortable
temperature is maintained
c. disabled - off the heat.
Heat now Heats hot water once to a comfortable temperature
regardless of the program.
Hysteresis The value of which can reduce the temperature of hot
water.
Economical temp. Desired temperature of hot water outside the period of
heating.
12.2.4 Time program
Used to congure the time steering hot water preparation.
Description of the adjustment time refer to chapter 10.4.
12.2.5 Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
Function Description
Source delta Increasing the temperature of the source of the desired
temperature of hot water during heating.
Source Species the source of energy for hot water.
Temperature MAX Maximum temperature of hot water.
Delta MIN temp. The minimum temperature dierence between the source
and the hot water at which the pump can work.
Pump test Starts the pump regardless of other conditions.
Circ. name Gives name for the hot water circuit.
12.3 Buer (option available only with external module CAN)
12 . 3. 4 Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
12 . 3.1 State
12 . 3. 2 Settings
Function Description
Upper set temperature Below this temperature in the upper part of the buer starts
charging.
Lower set temperature Above this temperature at the bottom of a buer comple-
tes the process of charging.
Programme
Constant - the buer is charged regardless of the time, time
- the buer charged only at specied intervals. Intervals are
set in the „time program”, disabled - o charging buer.
12.3.3 Time program
Used to congure time program to controlling charging buer.
Description of program adjustment time refer to chapter10.4.
40 41
12.4 Boiler
12 .4 . 3 Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
12 .4 . 2 Settings
Function Description
Boiler temp. set
Heating water temperature in the boiler which will be
maintain the controller. Menu is active only in continuous
work mode.
12 .4 .1 State
Statistics of the boiler in the past 24 hours. The graph shows the temperature of the boiler and
power of burner. „Hours” refers to how many hours ago the boiler behaved these operating
parameters. Across the screen are displayed statistics of 2 hours. Screens switching buttons „up”
and „down”.
Function Description
Minimal pump temp. The minimum temperature in the upper part of the buer at
which the circulating pump can work for central heating.
Auto upper temp.
Species whether the upper temperature buer (minimum)
is requested manually or automatically. Automatically based on the needs of other power consumers in the buer.
Function Description
MIN pump temp. The temperature above which the the controller can attach
pumps.
Mode
Operating mode of boiler:
a. auto - temperature calculated automatically
b. continuous - the temperature is kept constant
Hysteresis The temperature of the boiler must be reduced by this value
to launch the burner.
MIN return temp. Minimal return to boiler temperature maintain by mixer.
Return mixer time Species the time of full opening of the return mixer.
Boiler pump test Starts boiler pump regardless of other conditions.
Return mixer test Starts actuator of the return mixer regardless of other condi-
tions.
12.5 Settings
12 . 5.1 Date and time
Using this menu is made to set the date and time of the driver.
12.5.2 Language
Use this menu to select language of the menu.
12 . 5. 3 General settings
12 .5 . 3.1 Alarm buzzer
We dene here, if the driver shall notify of alarms by acoustic signal.
12 . 5. 4 Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
42 43
12 . 5. 4 .1 Module conguration
Menu is used to congure the CAN network. In the menu, select the modules that are connected
to the system.
SUMMARY OF THE EXPANSION MODULES
Module Description
Module no. 0 3 heating circuits of the numbers 2,3,4.
Outdoor temperature sensor.
Module no. 1 3 heating circuits of the numbers 5,6,7.
Module no.2 3 heating circuits of the numbers 8,9,10.
Module no 3 3 heating circuits of the numbers 11,12,13.
Module no 4 3 heating circuits of the numbers 14,15,16..
Module no 5
Buer.
Solar collectors.
Hot water no. 2.
Return temperature sensor.
Module no 6 Not used.
Module no 7 Not used.
Module Lambda Module of the Lambda sensor.
WARNING !
A detailed description of the modules and their destination are described in the manual of expansion modules.
12.6 Burner
12.6.1. State
12.5.4.2 System conguration
Menu is used to congure the heating system (hydraulic). The possibility of settings is dependent
of number of expansion modules connected in the system.
SYSTEM CONFIGURATION
Function Description
Number of CH circuits Species the number of heating circuits in the system.
Number of HW circuits Species the number of hot water circuits in the system.
Number of buers Species the number of buors in the system.
Outside temp. sensor Species if in the system is installed outside temperature
sensor (module 0).
Return temp. sensor Species if in the system is installed return temperature
sensor (module 5).
Solars Species if the system is equipped with solar collectors.
WARNING !
You must rst congure the modules..
12.5.4.3 Restore to factory settings
This function allows the controller to restore the factory settings.
WARNING !
Will be restored all factory settings, which can cause your system to malfunction.
After restoring the factory settings may be need to recongure the controller settings.
44 45
12.6.3. Service
WARNING !
Access the service is intended only for qualied technical personnel. The changes may
cause malfunction of the system.
12.6.2. Settings
Function Description
Feed fuel now Starts fuel feeding screw regardless of other features.
Burner on Consent to work of the burner.
Fuel type Species the type of fuel.
Function Description
Air MIN (20%) Minimum amount of air during modulation where power of
burner is 20% or power number is 1.
Air MAX (100%) Maximum amount of air during modulation where power of
burner is 100% or power number is 2.
Feeding MAX (100%) Maximum time during fuel feeding when power of modula-
tion is 100% or power number is 2 on every 20 seconds.
Power MIN (FL2) Minimal burner power during modulation.
Power MAX (FL2) Maximal burner power during modulation.
Modulation type Burner mode, power modulation or two power levels.
Photo threshold Brightness in the the burner over which is recognized as a
re.
Igniter test* Turn on igniter for testing.
Heater feeder test* Turn on burner feeder for testing.
Storage feeder test* Turn on storage feeder for testing.
Blower test* Turn on blower for testing.
Test fuel mass Fuel mass obtained during continuous fuel feeder work
through 1 hour (in kg).
Fuel caloric value Fuel caloric value (in kWh/kg).
Lambda control Determine whether regulator consider or not oxygen con-
centration.
Oxygen MIN (20%) Oxygen target for minimal power.
Oxygen MAX (100%) Oxygen target for maximal power.
Fuel start dose
Fire up blower power
Feeding time in order to iqnite fuel.
Fan power during light up
* testing equipment in the menu “BURNER” is only possible when the controller is in the OFF mode.
12.7 Alarms
This menu contains a history of up to 20 alarms that occurred during the controller work. The
importance of alarm codes was presented in table below.
CODE Short description Explanation
1 Processor overheating Procesor overheating. The reason may be improper
installation location of the controller.
2 No re / fuel
The controller detected a lack of ame in the burner.
The reason could be the end of the fuel or the ame
goes out.
3 Burner overheating The temperature of the burner has reached its
maximum value!ą!
4 Boiler sensor shorted
The controller detected shorted boiler temperature
sensor. The reason may be damaged sensor or
connection cable.
5 Boiler sensor open
The controller detected open boiler temperature
sensor. The reason may be damaged sensor or
connection cable.
6 Burner sensor shorted
The controller detected shorted burner temperature
sensor. The reason may be damaged sensor or
connection cable.
7 Burner sensor open
The controller detected open burner temperature
sensor. The reason may be damaged sensor or
connection cable.
8 Boiler overheating Boiler temperature has exceeded the maximum value!
9 Processor reset Probable damage the controller! Possible to loss of
power supply.
10 STB
11 Communication with module 0
12 Communication with module 1
13 Communication with module 2
14 Communication with module 3
15 Communication with module 4
16 Communication with module 5
17 Communication with module 6
18 Communication with module 7
19 HW sensor shorted
12.7.1. Alarm codes
46 47
CODE Short description Explanation
20 HW sensor open
21 Room temp. sensor shorted
22 Room temp. sensor shorted
23 Quenching error
24 Lambda communication
25 Solars overheating
26 Solars freezing
The codes of the modules
33 Shorted IN1 Module 0
34 Shorted IN2 Module 0
35 Shortede IN3 Module 0
36 Shorted IN4 Module 0
37 Shorted IN5 Module 0
38 Shorted IN6 Module0
39 -40 --
41 -42 --
43 Zwarcie IN11 Module 0
44 -45 Open IN1 Module 0
46 Open IN2 Module 0
47 Open IN3 Module 0
48 Open IN4 Module0
49 Open IN5 Module 0
50 Open IN6 Module 0
51 --
52 -53 --
54 -55 Open IN11 Module0
56 -57 --
58 Overheating Module 0
CODE Short description Explanation
65 Shorted IN1 Module 1
66 Shorted IN2 Module1
67 Shorted IN3 Module 1
68 Shorted IN4 Module 1
69 Shorted IN5 Module 1
70 Shorted IN6 Module 1
71 --
72 -73 --
74 -75 --
76 -77 Open IN1 Module1
78 Open IN2 Module 1
79 Open IN3 Module 1
80 Open IN4 Module 1
81 Open IN5 Module 1
82 Open IN6 Module 1
83 -84 --
85 -86 --
87 -88 --
89 -90 Overheating Module 1
97 Shorted IN1 Module 2
98 Shorted IN2 Module 2
99 Shorted IN3 Module 2
100 ShortedIN4 Module2
101 Shorted IN5 Module 2
102 Shorted IN6 Module 2
103 --
48 49
CODE Short description Explanation
104 --
105 --
106 -107 --
108 -109 Open IN1 Module 2
110 Open IN2 Module 2
111 Open IN3 Module 2
112 Open IN4 Module 2
113 Open IN5 Module 2
114 Open IN6 Module 2
115 --
116 -117 --
118 -119 --
120 --
121 -12 2 Overheating Module 2
129 Shorted IN1 Module 3
130 Shorted IN2 Module 3
131 Shorted IN3 Module 3
132 Shorted IN4 Module 3
133 Shorted IN5 Module 3
13 4 Shorted IN6 Module 3
135 --
136 -137 --
138 -139 --
140 --
141 Open IN1 Module 3
142 Open IN2 Module 3
143 Open IN3 Module 3
CODE Short description Explanation
14 4 Open IN4 Module 3
145 Open IN5 Module 3
146 Open IN6 Module 3
147 -148 --
149 -150 --
151 -152 --
153 -15 4 Overheating Module 3
161 Shorted IN1 Module 4
162 Shorted IN2 Module 4
163 Shorted IN3 Module 4
164 Shorted IN4 Module 4
165 Shorted IN5 Module 4
166 Shorted IN6 Module 4
167 -168 --
169 -170 --
171 -17 2 --
17 3 Open IN1 Module 4
174 Open IN2 Module 4
175 Open IN3 Module 4
176 Open IN4 Module 4
17 7 Open IN5 Module 4
178 Open IN6 Module 4
179 --
180 -181 --
182 -183 --
50 51
CODE Short description Explanation
184 --
185 --
186 Overheating Module 4
193 Shorted IN1 Module 5
19 4 Shorted IN2 Module5
195 Shorted IN3 Module5
196 Shorted IN4 Module 5
197 -198 Shorted IN6 Module 5
199 Shorted IN7 Module 5
200 Shorted IN8 Module 5
201 Shorted IN9 Module 5
202 --
203 -204 --
205 --
206 Overheating Module 5
12.8 Solar (option available only with external module CAN)
12.8.1 State
12.8.2 Settings
Function Description
Turn on delta Temp. dierence between solar and accumulator needed for
solar pump turn on.
Turn o delta Temp. dierence between solar and accumulator needed for
solar pump turn o.
12.8.3 Service
Function Description
Schematic Solar system schematic.
Flow [l/min] Heating uid ow in l/min.
Fluid specic heat Specic heat of heat-transfer uid [kJ/ (kg*K)].
MAX HW temp. Over this hot water temp. solar pump is turn o.
Solar alarm temp. MAX Maximal temp. of solar collector. Alarm and damage
preservation procedure are taken over this temp.
Solar alarm temp MIN Minimal temp. of solar collector. Alarm and antifreeze
procedure are taken under this temp.
Solar pump test Allow for solar pump testing.
52 53
12.9 Info
There you will nd useful information about the controller, including the version of software.
13. Expansion of the system - CAN bus
The controller is equipped with a high bandwidth CAN bus used to communicate with the
modules. Thanks to the well-known for their reliability, widely used in automotive bus system is
expandable to the highest level.
Use of CAN bus carries several advantages. Gain above all the possibility of using broadband
Lambda oxygen sensor and the using additional of expansion modules rozszerzeniowych I / O we
can install throughout the system:
– to 16 are heating circuits,
– 2 circuits of hot water,
– heat storage tank (buer),
– solar system (solars).
Plugging in expansion modules you need to remember to correctly set the terminator, which
should be attached only at the last module throughout the system, even if the module is the only
one.
After performing all the connections you must congure the module settings. Make this by
selecting the modules that are connected to the network. More about the conguration each of
expansion modules can be found in chapter 6.5.4.1 and instruction of the enlargement module
I/O.
After nishing conguration of expansion modules to do remains only a change the system
settings. Menu is used to conguration the heating system and the possibility of settings is
dependent of number of arranged expansion modules. The table describing the functions refer to
chapter 6.5.4.2.
On the next page is a sample diagram of the system. Please note that this is only overhead view,
not containing all the elements of the system.
Socket CAN bus is on the left side of the device. Connecting cable must be connected according
to the following designation.
For connections on the CAN bus should be only used cable LiYCY 2x0,25. Only this type of cable
gives the proper work of devices. Connections perform in a serial manner, this represents a gure
below.
Cable connection:
L – line LOW (white)
H – line HIGH (brown)
GND – ground (grey)
54 55
13.1 Sonda Lambda
Lambda sensor we can connect to the system in two ways:
– directly to the controller, if the entire system with CAN bus module will only use Lambda oxygen
sensor,
– through enlargement module I/O with the number 5, if in the system there are other modules
enlargement.
After connecting the module congure the controller yet. For this purpose, proceed as explained
below.
From the main menu select SETTINGS
Then in the mode SERVICE enter the access code
After inputting the correct code, run the MODULES CONFIGURATION
56 57
Find Lambda Module and turn it on by changing the option to YES
At this point, turned on the module Lambda. The second step is a change the conguration
settings for the burner.
From the main menu by selecting BURNER we get to the settings.
Here you can again enter the mode SERVICE and if required, enter the access code.
In the list, you can locate the position Lambda control, which switches on YES.
It is also possible working with switched o Lambda control mode. Then Lambda oxygen sensor
module will be responsible only for displaying the measurements.
13.2 Solars
Solar collectors are supported only by enlargement module I/O number 5th. After performing all
the connections you must congure the controller to work with collectors proceed as described
below. The rst step is to enable module number 5.
From the main menu select SETTINGS
Then in the mode SERVICE enter the access code
After inputting the correct code, run the MODULES CONFIGURATION
Find Module 5 and activate it by changing the settings to YES
Now enable the solar handling. As the main menu select SETTINGS and then enter the access
code in the SERVICE mode
58 59
Now enable the solar handling.
As the main menu select SETTINGS and then enter the access code in the SERVICE mode
After entering the code run SYSTEM CONFIGURATION
Find the position Solars and activate them by changing the settings to YES
After nishing conguration the controller we can start to change the adjustment and settings for
Solars. Description of the conguration these elements can be found in chapter12.8.
Technical data
Module supply voltage ~230V/50Hz ±10%
Power input (module) <6VA
Temperature measurement accuracy ±4ºC
Sensors
NTC 10kΩ B25/85=3877K±0,75%
VISHAY BC components
Ambient temperature 0-60 °C
Moisture 5-95% non-condensing
Software class A
Module output load capacity
CH pump 100 W
HW pump 10 0W
Igniter 400W
Blower 150 W
Burner feeder 150 W
Feeder tank 150 W
14. Specication
60 61
Loading...