Orlaco 0103481, 0113481, 0103561, 0103512, 0113561 Installation Manual

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Camera AFZ PAL Serial Camera AFZ NTSC Serial Camera AFZ Sst Camera AFZ PAL HW

Installation Manual Manual No. IM0973112, A 03

Article no. 0103481, 0113481 0103512 0103531, 0113531 0103561, 0113561

01/2016 English

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Installation Manual

Camera AFZ Sst; Art. no. 0103481 Camera AFZ Sst RS485; Art. no. 0113481 Camera AFZ PAL HW; Art. no. 0103512 Camera AFZ PAL Serial; Art. no. 0103531 Camera AFZ PAL Serial RS485; Art. no. 0113531 Camera AFZ NTSC Serial; Art. no. 0103561 Camera AFZ NTSC Serial RS485; Art. no. 0113561

Safety

In order to guarantee safe operation, these safety instructions must be read before you start using this equipment.

• Do not open the enclosure. The camera is pressurised. This can cause damage, short-circuiting or electrical shocks.

• Do not expose the equipment to extreme temperatures. This can cause deformation of the enclosure or damage to internal components.

• Repairs or adjustments to the equipment may only be undertaken by Orlaco.

• The equipment must be assembled as shown in this manual.

• If there have been alterations or changes to this equipment that have not been specifically approved by Orlaco, use of this equipment is not permitted.

Before you start using this equipment, please read this manual carefully and follow all instructions. This installation manual describes the functions of the equipment, outlines the connection options and explains how to put the equipment into operation. We recommend that you keep this manual in a safe place for reference purposes.

If you have any questions or issues concerning the operation of this equipment, consult the relevant section in the manual or contact the Orlaco Products BV Service department.

The camera and monitor systems from Orlaco comply with the latest CE, ADR, EMC and mirror-directive regulations. All products are manufactured in accordance with the ISO 9001 quality management, ISO/TS16949 quality automotive and ISO 14001 environmental management.

Contents Page

1. Introduction 3

2. Mounting 3

3. Operation 3

3.1. Overpressure in the enclosure 3

3.2. Valve 3

3.3. Switching on and off 3

4. Electrical installation 4

4.1. Camera 4

4.2. Supplied cable 4

4.3. Camera 5

5 Technical specifications 6

6. Dimensions 7

7. Pelco-D commands 8

8. Jittter 10

9. Maintenance and cleaning 10

10. Disposal 10

11. General terms and conditions 11

12. Release notes 11

Installation Manual

Available documentation

DS0103481 Camera AFZ Sst (0113481) DS0961301-0103512 Camera AFZ PAL HW DS0103531 Camera AFZ PAL Serial (0113531) DS0103561 Camera AFZ NTSC Serial (0113561)

Art. no. 0103531/0113531/0103561/0113561

Art. no. 0103481/0113481

Art. no. 0103512

1. Introduction

These Auto Focus Zoom (AFZ) cameras have excellent specification properties for maximum performance on the different workstations, such as cranes, emergency vehicles, vessels and military vehicles.

2. Mounting

A camera bracket is supplied with the Camera AFZ Alu/Sst; the package includes the necessary nuts, bolts and washers.

Use of a different type of bracket or bracket made by a different manufacturer is not permitted.

This bracket is suitable for mounting the camera in hanging, standing and overhead positions, see figure 1. Use a Allen key to adjust the bracket to the camera with M6 socket head cap screws. Use a 13-mm open-ended spanner to secure the camera bracket with four M8 bolts, nuts and washers. See figure 2.

3. Operation

3.1. Overpressure in the enclosure

The enclosure of the Camera AFZ is with dry-nitrogen filled and has a 1,4 Bar overpressure, therefore IP68 according to IEC 60529 (25 m under water).

3.2. Valve

WARNING: Do not open the enclosure.

The enclosure is protected by static pressurisation (Nitrogen).

The enclosure shall be filled only by the manu-facturer.

The filling valve, may ONLY be used by the manufacturer. Do not remove the blue seal. See figure 3 A. The warranty expires when the blue seal is broken!

The warranty expires when the user does not act according the instructions.

If the pressure is lost send the device back to the manufacturer for investigation, repair and testing.

3.3. Switching on and off

The Camera AFZ Alu/SSt is switched on by connecting the connector cables to the power supply. It is switched off by disconnecting the Power cable from the power supply. Under normal circumstances, the system starts once the power is 24V/DC+/-10%.

Ensure that all parts are firmly fixed, stable and secure.

Figure 2

Figure 3

Attention: Always use the Isolation manchets

Figure 1

Filling valve with blue seal

Indicatie light

(red)

Camera ON

122,0

141,5

109,0

140,2

260,0

141,5

Bracket overhead

Bracket standing

Bracket hanging

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4. Electrical installation

4.1. Cameras: Art. no. 0103531 Camera AFZ PAL Serial Art. no. 0113531 Camera AFZ PAL Serial RS485 Art. no. 0103561 Camera AFZ NTSC Serial Art. no. 0113561 Camera AFZ NTSC Serial RS485 Art. no. 0103481 Camera AFZ Sst Art. no. 0113481 Camera AFZ Sst RS485

Camera connector 7p male, see figure 4.

Electrical connections:

1 = Coax core (Video signal) 2 = Coax shielding (Video GND) 3 = Red (12...24V/DC) 4 = Black (0V) 5 = Orange (Serial TX) 6 = Yellow (Serial RX) 7 = Grey (Not connected) Shielding GND

4.2. Supplied cable

Art. no 0304410 Cable 6,0m m7M m7F, see figure 6. Electrical connections, see figure 5.

1 = Coax Core 2 = Coax Shield 3 = Red (Power input) 4 = Black (0V) 5 = Orange (Rx) 6 = Yellow (Tx) 7 = Grey (Aux)

For specifications; see Data sheet DS0304410

4.3. Camera Art. no. 0103512 Camera AFZ PAL Hard wired.

Cable Art. no 1220250. Length 10m. Cable connections, see figure 7.

The Camera AFZ Alu/Sst must be connected by qualified electricians. Under no circumstances you should make connections that are not described in this manual.

Solder side 7p male connector

Figure 4

Front side molded 7P Male connector

Front side molded 7P Female connector

Cable length

100

0304***

Label 1

Label 2

CAMERA-END

Molded connector 7pin male

Molded connector 7pin female

Figure 5

Figure 6

Art. no. 0103531, 0103561

Art. no. 0103481

1220250

5 m Multi cable

14 White/black; not connected 13 Green Brightness on/off 12 Purple Autofocus on/off 11 White 0-Lux on/off 10 Red/Black Zoom in slow 9 Blue Zoom out slow 8 Grey Zoom in fast 7 Brown Zoom out fast 6 Yellow Focus 5 Pink Focus 4 Black 0V 3 Red Power input 2 Coax shielding Video GND 1 Coax core Video signal

12-24V/DC

Figure 7

Art. no. 0103511

Installation Manual Installation Manual

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UNITS IN MM

Indicatie light

(red)

Camera ON

Indicatie light (green) Heating ON (Demister 2 heater)

122,0

96,0

13,0

80,0

74,9

7,7

40,0

14,7

R4,5 +0,5 -0,0

∅10,0

122,0

141,5

109,0

140,2

260,0

122,0

141,5

6. Dimensions

Installation Manual Installation Manual

5. Technical specications

5.1. Cameras: Art. no. 0103531 Camera AFZ PAL Serial Art. no. 0113531 Camera AFZ PAL Serial RS485 Art. no. 0103561 Camera AFZ NTSC Serial Art. no. 0113561 Camera AFZ NTSC Serial RS485 Art. no. 0103481 Camera AFZ Sst Art. no. 0113481 Camera AFZ Sst RS485

CCD sensor: 1/4” type Super HAD CCD II. Effective pixels: ± 570000 pixels (PAL). Hor. resolution: 670 TV lines. Lens: 40x optical zoom f = 3.06 mm to 122.4 mm (WIDE), F1.6 to F4.6

(TELE), 12x digital.

Lens speed: From wide optical to tele optical 3,5 sec. Angle of view (H): 60° (wide) 1,6° (tele). Min. working distance: 10 mm (WIDE end), 1500 mm (TELE end). Min. illumination: 0,6lux (1/60sec), 0,04lux (1/3sec). 0 lux mode. S/N ratio: 50 dB or more. TV system: PAL, CVBS, Output: 1 Vtt composite video into 75 ohm. Presets: 128 presets Visca and 255 presets Pelco-D. Construction Alu: Stainless steel QS304, mounting parts and sun cover,

anodised Aluminium housing, suitable for mobile applications with shocks and vibrations. Corrosion proof housing according to IEC 600682-52 salt mist, cyclic. Construction Sst: Housing, mounting parts and sun cover; stainless steel QS304, suitable for mobile applications with shocks and vibrations. Corrosion proof housing according to IEC 60068-2-52 salt mist, cyclic. Ingress protection: IP 68 according to IEC 60529 (25 m under water), dry-nitrogen filled, 1,4 Bar overpressure. Bracket Alu: Standard Alu bracket, including bolts, nuts and washers. Suitable for mounting overhead and standing. Bracket Sst: Stainless steel bracket, including bolts, nuts and washers. Suitable for mounting overhead and standing.

Operating temperature: -40°C to +85°C. Glass: Chemically hardened lens glass, 7x stronger than ordinary glass,

scratchproof surface, following “VII Flachgläser”(German std.).

Weight Alu: 2,6 kg. Weight Sst: 5,1 kg. Power input: Cable between camera and power supply < 50 m 12-24V/

DC, > 50 m 18-24V/DC. Power consumption: Temperature <0°C (heating on): 7,2 W & >0°C (heating off): 3,6 W. Communication: Communication via serial interface, Visca-, Pelco-D protocol (RS232 or RS485) 9,6 Kbps. (For Art.no 0103511; through pin nr. 5 and 6 on the 7 poles connector). Green Passport: All materials are compliant to Green Passport requirements according IMO resolution MEPC.197(62) as adopted on 15 July 2011 (Maritime sector: International Maritime Organization concerning the functions of the Marine Environment Protection Committee).

5.2. Cameras: Art. no. 0103512 Camera AFZ PAL Hard wired.

CCD sensor: 1/4” type Super HAD CCD II. Effective pixels: ± 570000 pixels (PAL). Hor. resolution: 670 TV lines. Lens: 40x optical zoom f = 3.06 mm to 122.4 mm (WIDE), F1.6 to F4.6

(TELE), 12x digital.

anodised Aluminium housing, suitable for mobile applications with shocks and vibrations. Corrosion proof housing according to IEC 600682-52 salt mist, cyclic. Ingress protection: IP 68 according to IEC 60529 (25 m under water), dry-nitrogen filled, 1,4 Bar overpressure. Bracket Alu: Standard Alu bracket, including bolts, nuts and washers. Suitable for mounting overhead and standing.

Operating temperature: -40°C to +85°C. Glass: Chemically hardened lens glass, 7x stronger than ordinary glass,

scratchproof surface, following “VII Flachgläser”(German std.).

Weight Alu: 2,6 kg. Power input: Cable between camera and power supply < 50 m 12-24V/

DC, > 50 m 18-24V/DC. Power consumption: Temperature <0°C (heating on): 7,2 W & >0°C (heating off): 3,6 W.

Communication: Hard wired input Green Passport: All materials are compliant to Green Passport

requirements according IMO resolution MEPC.197(62) as adopted on 15 July 2011 (Maritime sector: International Maritime Organization concerning the functions of the Marine Environment Protection Committee).

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Set preset is also used for some special function by using a special Preset ID.

Pan/Tilt unit:

Preset ID 0x56 Start wipe/wash cycle, this blocks white hot LUT selection in pan/tilt/TIC combination. Autofocus camera: Preset ID 0x58 and 0x15 will switch the IR block filter into the optical path. Preset ID 0x59 and 0x16 will switch the IR block filter out of the optical path.

TIC camera:

Preset ID 0x55 Switch to the Black hot color LUT. Preset ID 0x56 Switch to the White hot color LUT (not available when combined with pan/tilt unit). Preset ID 0x57 Switch to the Ice&fire color LUT. Preset ID 0x58 and 0x15 Switch to the Rainbow color LUT. Preset ID 0x59 and 0x16 Will force a flat field calibration cycle.

Clear Preset:

Byte Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x05 0x00 Preset chksm 0xff ID

Preset ID valid range = 0-5.

Go To Preset (not for TIC camera):

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x07 0x00 Preset chksm 0xff ID

Preset ID valid range = 0-5.

Set Zoom Speed:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x25 0x00 Zoom chksm 0xff Speed

Remarks: Zoom speed valid values 0-3.

Set Focus Speed:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x27 0x00 Focus chksm 0xff Speed

Remarks: Focus speed valid values 0-3.

Auto-focus auto/on/off:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x2B 0x00 Focus chksm 0xff ctrl

Remarks: Focus ctrl 0,1 = Auto, 2 = off.

Backlight compensation on/off:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x31 0x00 BLC chksm 0xff ctrl

Remarks: BLC ctrl 1 = off, 2 = on.

Installation Manual Installation Manual

7. Pelco-D commands

Pelco-D protocol as implemented in Orlaco Zoom camera or PTZ unit.

Commands detailed below are accepted, no responses are sent. Bron:Pelco PTZ protocols, D Protocol, Version 5.0.1 1 april 2008 by Eric Hamilton (C) Pelco.

Command format:

All commands are seven (D Protocol)bytes long. D Protocol Command Format/Names:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. cmnd1 cmnd2 data1 data2 chksm 0xff

Bytes D Protocol: 1 sync : Always 0xFF to indicate the start of a command. 2 addr : Camera address. Range is 1 ! 255 (0x01 ! 0xFF). 0x01 is for camera #1, etc. 3 cmnd1 : Extension of the basic command. The basic command is in the cmnd2 position. 4 cmnd2 : The basic command. For extended commands, all of these are odd numbers. 5 data1 : Usually is the Pan speed index. 6 data2 : Usually is the Tilt speed index. 7 cksm : This is the arithmetic sum of all bytes except for the sync byte and itself.

Command Sets

There are two sets/types of commands: 1 “Motion” commands, i.e. pan, tilt, iris, zoom and focus; are “bit encoded” commands that always have bit 0 in cmnd2 set to 0. Any number of non-exclusive bits may be set in the cmnd1 and cmnd2 bytes for this format of command, data1 and data2 are pan and tilt speed index.

2 “Non-motion” commands, i.e. call preset, set pan angular position; are “numerically encoded”. These commands always have bit 0 in cmnd2 set to a 1.

Implemented “Motion” commands: cmnd1 and cmnd2 are represented as follows:

Byte 3, cmnd1

Bit 7 Bit 6 Bit 4 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0 0 0 0 0 0 0 Focus Near

Byte 4, cmnd2

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Focus Zoom Zoom Down Up Left Right 0 Far Wide Tele

Data1, Data2 (Pan/Tilt speed), Byte 5,6 contain the speed. Speed is in the range of `0x00’ to `0x3F’ (high speed) and `0x40’ for “turbo” speed. Turbo speed is the maximum speed the device can obtain. A pan speed value of `0x00’ results in very slow motion, not cessation of motion. To stop pan motion both the Left and Right direction bits must be turned off, set to `0’, regardless of the value set in the pan speed byte.

Implemented “Non-motion” commands.

Set Preset (TIC has only special presets):

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x03 0x00 Preset chksm 0xff ID

Preset ID valid range = 0-5.

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Installation Manual Installation Manual

8. Jitter (e.g. wobbling image during zoom).

Some viewing equipment are more sensitive to horizontal jitter (e.g. wobbling image during zoom). When this horizontal jitter occurs, below visca commands can be send sequentially to lower the jitter.

1  8x 01 7F 01 7F FF 2  8x 01 7F 7F 02 00 00 01 08 00 FF 3  8x 01 7F 7F 02 0F 02 05 00 01 FF 4  Cycle power off/on of the camera

To reset camera to Factory default setting (PLL), send following commands:

1  8x 01 7F 01 7F FF 2 8x 01 7F 7F 02 00 00 01 08 00 FF 3  8x 01 7F 7F 02 0F 02 05 00 00 FF 4 Cycle power off/on of the camera

Only use this commands in combination with a PAL Camera. Only send this commands once as it is stored in the EEPROM.

9. Maintenance and cleaning

Use a soft cloth to remove dirt etc. from the lens.

Do not clean this product with aggressive chemicals or abrasive cleaning agents.

10. Disposal

Disassembly, removal and disposal. Local regulations for dealing with waste must be followed when disposing of disassembled components or entire units.

11. General terms and conditions

Orlaco Products BV is not liable for damage resulting from inadequate servicing, incorrect usage or alterations made to the equipment without informing the manufacturer in writing.

This installation manual has been made available by Orlaco Products BV. All rights reserved. No part of this manual may be reproduced and/ or made public in printed form, in photocopy form or on microfilm, or in any other way, without the prior written permission of Orlaco. This also applies to the associated drawings and figures.

Orlaco reserves the right to make changes to components at any time without informing customers beforehand or directly. All dimensions given are for commercial purposes.

For information regarding repairs that is not covered in this manual, please contact the Orlaco Products BV service department.

This manual has been prepared with all due care and attention. However, Orlaco Products BV cannot be held responsible for any errors in this manual or any consequences thereof.

FCC compliance statement:

The camera comes under section for commodity codes for electronic equipment. This is known as “Harmonize code: 8525.30.9060” and the importer can check off Block 2 on FCC form which states: “An FCC grant of equipment authorization and an FCC ID are not required, but the equipment complies with FCC technical requirements.” Caution: Any changes or modifications in the construction of this device which are not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Camera/Display sets are visual aids and objects visible in camera/Display systems are smaller or bigger than they appear on screen.

12. Release Notes

R1-0. New edition, Januari 2016. A 01. Cable length added at Camera AFZ HW, October 2016. A 02. Specs: 0 lux mode added, November 2016. A 03. Specs Hard wired camera changed, December 2016.

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Orlaco is a Manufacturing company that specializes in making cameras and monitor systems for commercial vehicles, fork-lift trucks, cranes, off shore and maritime.

Our objective is to design and produce camera systems for the professional market that improve the drivers view and increase operating efficiency.

At our factory in Barneveld, we have a production department, warehouse, design department, service department and showroom.

Vision is our mission®, and Orlaco therefore deploys the development, manufacture, supply and service of camera and display systems that will improve safety and efficiency of all vehicles, machinery and vessels. Our systems give the end user a view on each blind spot and create comfort and improved working conditions. Our active approach will support market demands and innovations and will lead to enthusiastic ambassadors in the market; our Customers.

For more information: www.orlaco.com

ORLACO