Network Pro Series
Tower and Rack-Mount
Convertible UPS
User Manual
1 Introduction ------------------------------------------------------------------------------------2
2 IMPORTANT SAFETY INSTRUCTION-------------------------------------------------3
2.1 An Important Notice------------------------------------------------------------3
2.2 Storage Instruction--------------------------------------------------------------5
3 SET UP -----------------------------------------------------------------------------------------6
3.1 Inspection ------------------------------------------------------------------------6
3.2 Place the UPS Properly---------------------------------------------------------6
3.3 Unpacking------------------------------------------------------------------------7
3.4 Selecting Installation Position-------------------------------------------------8
3.5 UPS Setup------------------------------------------------------------------------8
3.6 Tower Setup ---------------------------------------------------------------------9
3.7 Rack-Mount Setup------------------------------------------------------------ 10
3.8 UPS Front Panel--------------------------------------------------------------- 12
3.9 LCD Display Panel ----------------------------------------------------------- 13
3.10 UPS Rear Panel --------------------------------------------------------------- 14
4 INSTALLATION --------------------------------------------------------------------------- 19
4.1 Connect Utility and Load ---------------------------------------------------- 19
4.2 Connect Network Surge protection----------------------------------------- 20
4.3 Connect Computer Interface Port------------------------------------------- 20
4.4 REPO Switch ------------------------------------------------------------------ 21
5 OPERATION -------------------------------------------------------------------------------- 22
5.1 Turn on the UPS--------------------------------------------------------------- 22
5.2 Turn Off the UPS ------------------------------------------------------------- 22
5.3 Plug-in Charge----------------------------------------------------------------- 22
5.4 Auto-Restart ------------------------------------------------------------------- 24
5.5 Alarm Silence------------------------------------------------------------------ 24
5.6 Self Test------------------------------------------------------------------------ 24
6 UPS MAINTENANCE--------------------------------------------------------------------- 25
6.1 Battery Replacement---------------------------------------------------------- 25
6.2 How to Replace Battery------------------------------------------------------ 26
6.3 Recycling the Used battery -------------------------------------------------- 28
7 Communication------------------------------------------------------------------------------29
7.1 DB-9 Connector--------------------------------------------------------------- 29
8 Optional Communication Cards----------------------------------------------------------- 30
8.1 DCE (Dry Contact) card ----------------------------------------------------- 30
8.2 SNMP Web Card - Ethernet------------------------------------------------- 31
9 SPECIFICATIONS ------------------------------------------------------------------------- 32
9.1 120V ---------------------------------------------------------------------------- 32
Table of Contents
1000/1500/2200/3000
1
1 Introduction
The Network Pro UPS features a rack/tower convertible design, single
AVR boost and single buck, pure sine wave output, user-friendly LCD
display, built-in customer option slot, hot swappable battery, and
USB/RS232 communications interface. The Network Pro provides a
flexible rack/tower form factor for use with critical file servers, minicomputers,
network switches, hubs, and other business critical equipment.
Sine wave output provides clean output power to connected equipment.
User-friendly LCD panel displays system status including load level,
battery level, AVR-Boost/Buck and fault status for easy monitoring and
service.
90% high efficiency design when used in Normal mode meets high
efficiency energy saving standards and reduces noise and heat.
User-replaceable hot-swappable battery design saves time and money
by allowing quick battery changes without downtime.
Cold start function enables UPS to power up without connecting to
incoming utility power.
Optional Communication Software allows not only the control of the
UPS and graceful shutdown when the Utility Fails, but also allows the
user to remotely test the major operating functions of the UPS,
communicate via SNMP/web/network optional card, access UPS
functions via the web and alert users via SMS messages against
specific events.
User-friendly design can easily be installed by end user.
Plug-and-play USB/RS232 interface conveniently offers a USB or
RS232 port for connecting to a computer or other hardware.
2 IMPORTANT SAFETY INSTRUCTION
2.1 An Important Notice
1. The UPS has its own internal energy source (battery). If the UPS is
switched on when no AC power is available, there could be voltage at
the output receptacles.
2. Make sure that the AC Utility outlet is correctly grounded.
3. Do not open the case, as there are no serviceable parts inside. Your
warranty will be voided if the case is opened.
4. Do not try to repair the unit yourself; contact your local supplier or
Orion Power Systems Technical support if the unit needs repair.
5. Please make sure that the input voltage of the UPS matches the
supply voltage.
6. To eliminate any overheating of the UPS, keep all ventilation
openings free from obstruction.
7. Make sure the UPS is installed within the proper environment as
specified. (0-40℃ and 30-90% non-condensing humidity)
8. Do not install the UPS in direct sunlight.
9. The UPS is designed for indoor installation only. Do not install the
UPS outdoors or in an environment that is not climate controlled.
10. Dusty, corrosive and salty environments can damage the UPS.
11. Install the UPS away from objects that give off excessive heat and
areas that are excessively wet.
12. If liquids are spilled onto the UPS or foreign objects are dropped into
the unit, the warranty will be void.
13. The battery will discharge if the system is disconnected from AC
power for long periods (>3 months). If left uncharged, the battery
may require replacement for the UPS to provide battery backup.
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14. The battery should be recharged every 2-3 months if the UPS is not
in service. This can be done by plugging in the UPS for a minimum
of 8 hours every 2-3 months. If this is not done, the batteries will need
to be replaced – this is not covered under the warranty. When the
UPS is installed and in use, the batteries will be automatically
recharged and kept in top condition.
15. This UPS supports electronic equipment in offices,
telecommunications, process control, and non life-support medical
and security applications. The UPS should not be installed in the
following areas:
a. Medical equipment directly related to human life support
b. Elevator, Metro (Subway) system or any other equipment related to
human safety.
c. Nuclear power plants.
16. Do not install the UPS in an environment with flammable gases.
17. Make sure the UPS is completely powered off before moving. There
is a risk of electrical shock if the UPS is moved while in use.
18. SAVE THESE INSTRUCTIONS – This Manual Contains Important
Instructions that should be followed during Installation and
Maintenance of the UPS.
19. Symbol for ON/Off is displayed and defined.
20. Intended for installation in a temperature-controlled, indoor area free
of conductive contaminants.
21. Maximum ambient temperature 40℃ (or 0~40℃ for ambient
Operating).
22. For Model 3000 - "CAUTION - To reduce the risk of fire, connect
only to a circuit provided with 30 amperes maximum branch circuit
overcurrent protection in accordance with the National Electric Code,
ANSI/NFPA 70"
23. For Models 2200, 1500, 1000 and 750 - "CAUTION - To reduce the
risk of fire, connect only to a circuit provided with 20 amperes
maximum branch circuit overcurrent protection in accordance with
the National Electric Code, ANSI/NFPA 70".
24. CAUTION - RISK OF EXPLOSION IF BATTERY IS REPLACED BY
AN INCORRECT TYPE. DISPOSE OF USED BATTERIES
ACCORDING TO THE INSTRUCTIONS.
25. Replacement of batteries located in a SERVICE ACCESS AREA
A) Servicing of batteries should be performed or supervised by
personnel knowledgeable about batteries and the required
precautions.
B) When replacing batteries, replace with the same type and
number of batteries or battery packs.
C) CAUTION - Do not dispose of batteries in a fire. The batteries
may explode.
D) CAUTION – Do not open or mutilate batteries. Released
electrolyte is harmful to the skin and eyes. It may be toxic.
E) CAUTION – A battery can present a risk of electrical shock and
high short circuit current. The following precautions should be
observed when working on batteries:
a) Remove watches, rings, or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect charging source prior to connecting or
disconnecting battery terminals.
f) Determine if battery is inadvertently grounded. If inadvertently
grounded, remove source from ground. Contact with any part
of a grounded battery can result in electrical shock. The
likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded
supply circuit).
26. CAUTION: Lead acid batteries may cause chemical hazard.
2.2 Storage Instruction
For extended storage, the batteries should be charged for 12 hours
every 3 months by plugging the UPS power cord into the wall receptacle and
turning on the input breaker on the front panel. Repeat this procedure every
2 months if the UPS is stored in a high temperature environment.
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5
3 SET UP
3.1 Inspection
Inspect the UPS upon receipt. Notify the carrier and dealer if there is
damage to the shipping carton or the UPS. If shipping damage is present,
please keep all packaging materials until the shipping claim has been
resolved. The package is recyclable; save it for reuse or dispose of it
properly.
3.2 Storage and Operation of UPS
The UPS should be stored and operated in a well-ventilated and
climate-controlled low-humidity environment.
3.3 Unpacking
1. Take the UPS out of the packing foam.
2. Remove the packing materials.
3. Standard Package includes:
a. User Manual
b. 1pc x AC Input Power Cord ( Not available for hard wiring connection
models)
c. For 230v International models with IEC connectors, the UPS should
include 1pc (for 1k/1.5kVA) or 2pcs (for 2.2k/3kVA) IEC output cables.
d. 1set x UPS communication kit (optional)
Accessories for Tower and Rack Mount
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3.4 Selecting Installation Position
In order to minimize the possibility of damage to the UPS and extend
the life of the UPS, it is necessary to select a proper environment to install
the unit. Please follow the instructions below:
1. Keep at least 20cm(8 inches) clearance
from the rear panel of the UPS from the
wall or other obstructions.
2. Do not block air-flow to the ventilation
openings on the front and rear of the unit.
3. Please ensure the installation site
environmental conditions meet the UPS
specifications to avoid overheating and
excessive moisture and to prolong
battery life.
4. Do not place the UPS in a dusty or
corrosive environment or near any
flammable objects.
5. This UPS is not designed for outdoor
use.
3.5 UPS Setup
The UPS offers a flexible form factor
enabling integration into a wide variety of
environments.
The UPS uses a 2U rack/tower
convertible design for 1KVA to 3KVA
systems.
If you are installing the UPS in a tower,
continue to the following section, “Tower
setup” otherwise; continue to “Rack-Mount
setup”.
3.6 Tower Setup
Stand alone unit
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3.7 Rack-Mount Setup
Step1
Step2
Step3
Step4
Step5
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3.8 UPS Front Panel
3.9 LCD Display Panel
1. Utility LED
2. Fault LED
3. On Switch
4. Off Switch
5. Battery Replacement
6. Battery Backup LED
7. Battery Low
8. Bypass
9. Utility Low, UPS Boost
10. Utility High, UPS Buck
11. UPS Output Indicator
12. Polarity Error or Ground Fault
13. Overload
14. Load/Battery Level (%)
15. Load/Battery Level Indication Control Button
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3.10 UPS Rear Panel
750 / 1000 / 1500VA 120V
Item Description
1 Data Line Connectors
2 Voltage Configuration Switch
3 USB Port
4 RS232 (DB-9) Port
6-1 NEMA 5-15R Output Receptacles
7 Cooling Fan
8 12A Input Circuit Breaker (750 and 1000 model only)
15A Input Circuit Breaker (1500 model only)
9 NEMA 5-15P Input Power Core
10 REPO
11 Intellislot Port
2200VA 120V(1920VA/1920W for UL)
Item Description
1 Data Line Connectors
2 Voltage Configuration Switch
3 USB Port
4 RS232 (DB-9) Port
5-1 15A Output Circuit Breaker for 6-1
5-2 20A Output Circuit Breaker for 6-2
6-1 NEMA 5-15R Output Receptacles
6-2 NEMA 5-20R Output Receptacles
7 Cooling Vents
8 30A Input Circuit Breaker
9 NEMA 5-20P Input Power Core
10 REPO
11 Intellislot Port
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3000VA 120V
Item Description
1 Data Line Connectors
2 Voltage Configuration Switch
3 USB Port
4 RS232 (DB-9) Port
5-1 15A Output Circuit Breaker for 6-1
5-2 20A Output Circuit Breaker for 6-2
6-1 NEMA 5-15R Output Receptacles
6-2 NEMA 5-20R Output Receptacles
6-3 NEMA 5-30R Output Receptacles
7 Cooling Vents
8 30A Input Circuit Breaker
9 NEMA L5-30P Input Power Core
10 REPO
11 Intellislot Port
750/ 1000/ 1500VA 230V
Item Description
1 Data Line Connectors
2 Voltage Configuration Switch
3 USB Port
4 RS232 (DB-9) Port
6 IEC-320-C13 Output Receptacles
7 Cooling Fan
8 7A Input Circuit Breaker (750 model only)
8A Input Circuit Breaker (1000 model only)
10A Input Circuit Breaker (1500 model only)
9 IEC-320-C14 Input Socket
10 REPO
11 Intellislot Port
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2200/ 3000VA 230V
Item Description
1 Data Line Connectors
2 Voltage Configuration Switch
3 USB Port
4 RS232 (DB-9) Port
5-1 10A Output Circuit Breaker for 6-1
5-2 10A Output Circuit Breaker for 6-2
6-1 IEC-320-C13 Output Receptacles
6-2 IEC-320-C13 Output Receptacles
6-3 IEC-320-C19 Output Receptacles
7 Cooling Vents
15A Input Circuit Breaker(2200 model only)
8
20A Input Circuit Breaker(3000 model only)
9 IEC-320-C20 Input Socket
10 REPO
11 Intellislot Port
4 INSTALLATION
4.1 Connect Utility and Load
First, connect the UPS with utility power, then plug the loads into the
outlets on the rear of the UPS. To use the UPS as a master “On/Off”
switch, make sure that all of the loads are switched “on”.
These UPS outlets provide battery backup and surge protection to the
equipment when utility voltage is out of specification.
Caution---
Do not connect a laser printer to the UPS outlets!
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4.2 Connect Network Surge protection
Connect a 10 base-T / 100 base-T network cable to the RJ-45 network
surge protection “IN” jack on the rear of the UPS. Connect from the “OUT”
jack with network cabling to network equipment.
4.3 Connect Computer Interface Port
Connect the supplied interface cable (RS-232 or USB, Optional)
between the interface port on the rear of the UPS and the computer
interface port. See software installation guide in the CD-ROM (Optional) for
installation purpose.
4.4 REPO Switch
The UPS is equipped with an Emergency Power Off (EPO) switch. The
user must supply a means of interfacing with the EPO circuit to allow
disconnecting the UPS input feeder breaker to interrupt all sources of
power to the UPS and connected equipment to comply with national and
local wiring codes and regulations.
1 2
1 = REPO+
2 = Ground
Short Pin 1 and Pin 2 to enable the REPO function
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5 OPERATION
5.1 Turn on the UPS
1. Connect the UPS to the wall receptacle. LCD will display “OFF”,
when Utility is normal. If there is nothing on the LCD, go to step 3.
2. Press the “On” Switch on the front panel for approximately 3 seconds
until the audible alarm beep sounds, then release the “On” Switch to
start the UPS. Both the LCD and Utility LED (Green) are lit. The startup procedure is completed and the connected devices are protected
by the UPS.
3. To cold start the UPS, press the “On” Switch on the front panel for
approximately 3 seconds until the LCD lights up and audible alarm
beep sounds, then release the “On” Switch. The UPS starts operating
and the Battery Backup LED (Amber) lights up. The cold start-up
procedure is completed and the loads are supplied by the UPS.
4. The UPS will run under Backup mode with the audible alarm beep
sounding every 2 seconds in case of blackout or over/under voltage.
Once normal utility power is restored, the UPS will run under Utility
mode and the audible alarm will be silenced.
5.2 Turn Off the UPS
Press the “Off” Switch for at least 3 seconds to turn off the UPS. If
1.
you press the “Off” Switch less than 3 seconds, the UPS will not
execute the shutdown command. The UPS will automatically shut
off the output and beep for 5 seconds then completely shut itself
down.
2.
The UPS will automatically shut itself down in case of overload,
short-circuited output, or a low battery condition when in Battery
Backup mode.
5.3 Plug-in Charge
1.
If the Input Power Cord is connected to the wall receptacle properly
and the utility is normal, the UPS will start charging the battery
automatically. The UPS does not have to be powered on to charge
the battery.
2. If the UPS is not in active use, charge the battery for at least 812 hours every 3 months to
condition.
keep the batteries in good working
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5.4 Auto-Restart
After an extended power outage, if the Input Power Cord is properly
connected to the wall receptacle and Utility power is normal, the UPS will
automatically restart and restore power to the connected devices and begin
recharging the battery.
5.5 Alarm Silence
1.
The audible alarm beep can be silenced by pressing the “On” Switch
for approximately 1 second while the UPS is in “Backup” mode.
2.
Unless any other warning or fault condition occurs, the audible alarm
will remain silenced once turned off.
5.6 Self Test
1.
Under Utility Normal condition, press the “On” Switch for 3 seconds
to execute the Battery Self-test function.
2.
If the battery is normal, the UPS will enter into Battery Backup Mode
for 10 seconds then return to Utility Mode.
3.
If the battery voltage is detected lower than set limit, the Battery
Replacement LCD
procedure will not be completed. If the battery is detected as weak or
dead, the Battery Replacement LCD
contact Orion Power Systems Technical Support for battery
replacement information.
will blink for 5 seconds. The self-test
will be illuminated. Please
Caution---
The UPS will not provide power to the outlets if the if the startup operation is not completed properly.
Important Notice---
Plug the UPS onto the wall receptacle to charge the UPS for at
least 8 hours after initial installation.
Storage ---
Store at -15 to +30 °C (+5 to +86 °F), charge the UPS battery
every three months.
Store at +30 to +45 °C (+86 to +113 °F), charge the UPS battery
every two months
6 UPS MAINTENANCE
6.1 Battery Replacement
When the UPS is started up or a self-test is executed, the Battery
Replacement LED may be illuminated due to a weak or dead internal battery.
1. When the Battery-Replacement (RED LED) is illuminated, leave the
UPS to re-charge the battery for at least 8 ~ 10 hours. Run the selftest procedure again to re-test the battery.
2. If the Battery Replacement (RED) LED remains illuminated, the
internal batteries should be replaced. Replace batteries following
the procedure in Section 6.2, then push the “On” Switch to reset the
UPS and turn off the Battery Replacement light.
Caution---
The UPS will not provide power to the outlets if the if the startup operation is not completed properly.
Caution---
The battery is heavy, pull the battery out onto flat, stable
surface.
Caution---
DO NOT DISCONNECT the batteries while the UPS is operating
in Backup mode.
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6.2 How to Replace Battery
STEP 1
STEP 2
STEP 3
STEP 4
750/ 1000/ 1500VA
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2200/ 3000VA
6.3 Recycling the Used battery
Contact your local recycling or hazardous waste center for
information on proper disposal of the used battery.
7 Communication
7.1 DB-9 Connector
The UPS has a DB-9 (9 pin female) connector on the rear to allow UPS
status communications with a computer running UPS software. The
connection provides serial communication, On Battery and Low Battery
signals.
Table 4 DB-9 pin assignment
DB-9 Pin Assignment Description
1 Low Battery (open collector)
2 UPS TxD
3 UPS RxD
4 N.C.
5 Common
6 N.C.
7 Low Battery (open emitter)
8 Utility Fail (open emitter)
9 Utility Fail (open collector)
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8 Optional Communication Cards
8.1 DCE (Dry Contact) card
：
8.1.1 The pin assignments of 10-Pin Terminal
1 2 3 4 4 5 6 7 8 9 10
1 N/A
2 Utility Abnormal
3 Utility Normal
4 AVR On
5 Battery Low
6 N/A
7 N/A
8 Common
9 Shutdown UPS positive(+ ) signal
10 Shutdown UPS Negative( - ) signal
8.1.2 The shutdown function will be activated, after a +6~+25Vdc is put
between pin 9 and pin 10 for 5 seconds.
8.1.3 The capacity of each relay contact is 40Vdc/25mA.
：
8.1.4 Installation Position
8.1.5 Flexible signal output for N.C.(Normal Close) or N.O.(Normal Open)
contact by shorting pin1-2 or pin2-3 form JP1-5.
8.1.6 The shutdown function will be enabled in 1 minute after blackout
occurs if the pin1-2 of both CN1 and CN6 are shorted by cap. Or,
the shutdown function can only be enabled by pin9-10 of CN3 if the
pin2-3 of both CN1 and CN6 are shorted by cap.
Optional Slot.
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8.2 SNMP Web Card - Ethernet
8.2.1. For installation, please refer to the user’s manual attached with the card.
8.2.2. Installation Position：Optional Slot
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9 SPECIFICATIONS
w
9.1 120V
Model number 750/1000VA 1500VA 2200VA 3000VA
Power Rating, VA/W 750VA/750W
1000VA/900W
Dimensions, W x D x H, in
Unit
Weight, lbs
Unit 45 48 77 85
Input AC Parameters
Surge Protection 570J
Voltage Range
Without
Battery Operation
Frequency Range 45~65Hz, (±0.5Hz)
Input Power Cord 10ft(3m)
Output Receptacles (8) NEMA 5-15R (8) NEMA 5-15R (6) NEMA 5-15R
Voltage (Normal
mode)
Voltage (Battery
Mode)
Transfer Time 4-6 ms typical
Waveform Sinewave
Frequency
(Normal Mode)
Frequency
(Battery Mode)
Overload Warning
Normal Mode
Battery Mode
Battery Parameters
Type Valve-regulated, nonspillable, lead acid
3.5”(2U) H x
18”W x
17”D
attached,
w/ NEMA 5-15P
>100% - 109% Continuous Overload Alarm and power to the load
>110% - 120% Shutdown after 10 minutes
>120% Shutdown UPS immediately
>100% - 119% Continuous Overload Alarm till end of battery discharged
>120% - 130% Shutdown after 10 seconds
>130% Shutdown UPS immediately
1500VA/1350W 1920VA/1920W 3000VA/2700W
3.5”(2U) H x
18”W x
17”D
83~159, configurable
10ft(3m)
attached,
w/ NEMA 5-15P
110 / 120 / 127 VAC (configurable) ±10%
110 / 120 / 127 VAC (configurable);
±5% before low battery warning
45~65Hz, (±0.5Hz)
50/60Hz, (±0.5Hz), auto sensing
3.5”(2U) H x
18”W x
26”D
10ft(3m)
attached,
w/ NEMA 5-20P
(2) NEMA 5-20R
3.5”(2U) H x
18”W x
26”D
10ft(3m) attached,
/ NEMA L5-30P
(6) NEMA 5-15R
(2) NEMA 5-20R
(1) NEMA L5-30R
Backup Time *
1000VA 1500VA 2200VA 3000VA
Full Load 7m 5m 5m 5m
Half Load 19m 16m 16m 16m
Recharge Time 5 hours to 90% of rated capacity, after full discharge into resistive load
Environmental
Operating
Temperature
Storage Temperature +5°F to + 104°F (-15°C to + 40°C)
Relative Humidity 0% to 95%, non-condensing
Operating Altitude Up to 10,000 ft. (3000m) at 95°F (35°C) without derating
Audible Noise <40 dBA, internal fan(s) Off
<45 dBA, internal fan(s) On
Agency
Safety UL 1778, c-UL Listed
Surge
ESD IEC61000-4-2
Susceptibility IEC61000-4-3
Electrical Fast
Transient
Emissions FCC Part 15, Class A
Conducted Immunity EN61000-4-6
Harmonics EN61000-3-2
Network surge UL 497 B
Transportation ISTA Procedure 1A Certification
+32°F to + 104°F (0°C to + 40°C)
<40 dBA, internal fan(s) Off
<45 dBA, internal fan(s) On
ANSI C62.41 CatA Lev3 (surges)
IEC61000-4-5
IEC61000-4-4
* Runtimes reflect .7 power factor and are approximate. Run times may vary depending on
battery age, temperature, etc.
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Orion Power Systems Service and Technical Support
If you have any problems or questions with the UPS, call your local distributor or
Orion Power Systems technical support at the following telephone number :
In the United States: 1-877-385-1654
Please have the following information ready when you call:
- Model number and Serial number
- Description of failure or problem
- Date of failure or problem
- Customer contact information and return address
If repair is necessary, you will be given a Returned Material Authorization
(RMA) number. The RMA number must appear on the outside of the box
and on the Bill Of Lading. Original packaging should be used if available.
Systems that get damaged in transit as a result of improper packaging are
not covered under warranty. A replacement or repair unit will be shipped,
freight prepaid for all units under warranty.
NOTE:
For critical applications, immediate replacement may be available.
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