RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
www.wattmaster.com
OE338-23-GPC-XP
GPC-XP CONTROLLER
RLY1 =
RLY2 =
RLY3 =
RLY4 =
AI1 =
AI2 =BI2 =AO2 =
AI3 =BI3 =AO3 =
AI4 =BI4 =AO4 =
AI5 =BI5 =
AI6 =BI6 =
AI7 =BI7 =
AI8 =BI8 =
ANALOG
INPUT
JUMPERS
4-20mA
0-5V
0-10V
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
VDC
OUTPUTS
+ 24 VDC
+ 5 VDC
GND
RLY5 =
RLY6 =
RLY7 =
RLY8 =
BI1 =AO1 =
THERM
NOTES:
1.) ANALOG INPUT JUMPER SETTINGS MUST BE
SET FOR YOUR SPECIFIC INPUT DEVICE
REQUIREMENT.
2.) IT IS RECOMMENDED THATYOU WRITE THE
DESCRIPTION OF THE INPUT,AND/OR
OUTPUTS YOU ARE CONNECTING TOTHE
CONTROLLER IN THE BOXES PROVIDED ABOVE
USING A PERMANENTMARKER (SHARPIE ) FOR
FUTURE REFERENCE.
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
Features ........................................................................................................................................................... 3
Power Supply ................................................................................................................................................... 5
Communication Settings .................................................................................................................................. 7
Addressing and Baud Rate Settings ................................................................................................................ 8
SECTION 12: SAVING AND RESTORING SETPOINTS ............................................................................ 44
SECTION 13: TREND LOGGING AND PRINTING .................................................................................... 45
APPENDIX A: HELP SCREENS AND SAMPLE STATUS REPORT ............................................................ 48
APPENDIX B: USB DRIVER INSTALLATION ........................................................................................... 52
INDEX ...................................................................................................................................................... 54
2
www.wattmaster.com
WattMaster Controls, Inc.
8500 NW River Park Drive · Parkville, MO 64152
Toll Free Phone: 866-918-1100
PH: (816) 505-1100 · FAX: (816) 505-1101 ·
E-mail: mail@wattmaster.com
Visit our web site at www.wattmaster.com
WattMaster Controls, Inc. assumes no responsibility for errors
or omissions.
This document is subject to change without notice.
Form: WM-GPCXP-TGD-01E
Copyright May 2015 WattMaster Controls, Inc.
GPC-XP Controller Technical Guide
Overview
GPC-XP Controller
Overview
The GPC-XP Controller ( OE338-23-GPC-XP) is used for controlling
equipment or processes that cannot be controlled using a standard
HVAC controller.
The GPC-XP provides the fl exibility to control, schedule and/or
monitor equipment such as unit heaters, exhaust fans, motorized
dampers, pumps, and other mechanical equipment. It can also be
used for simple boiler, chiller, or refrigeration applications as well
as to provide lead/lag start function.
The GPC-XP has an on-board CommLink that provides for standalone programming and monitoring via a direct USB connection to
a computer running Prism 2 software. If used on a networked system
that has an external CommLink, this on-board CommLink would
not be used. Alternatively, the System Manager Touch Screen II for
GPC-XP (OE392-10-GPCXP) can be used to
force modes, and set schedules.
The GPC-XP has (8) confi gurable analog inputs which will ac-
cept signals from thermistor temperature sensors or from 4-20mA,
0-5VDC, or 0-10VDC transmitters. The inputs are set for the desired
scaling by means of a jumper bar. Custom formulas created by
available math functions and operators can be used in conjunction
with the analog inputs to create a calculated value to be used and
displayed for a specifi c analog input. An additional modular input
is available for WattMaster communicating sensors.
view status, perform
Features
The GPC-XP Controller provides the following:
8 confi gurable analog inputs
8 wet contact binary inputs confi gured for normally open
or normally closed operation
8 relay outputs for on/off control
4 analog outputs for proportional or PID control signals
E-BUS port for communicating sensors
8 separate 2 events per day schedules which can be
assigned to any input or output for operational control or
alarm recognition based on time of day
Schedules can be confi gured to broadcast to other
WattMaster HVAC equipment installed on the same
communications loop as the GPC-XP
Can be confi gured using a computer with Prism 2
software installed
The System Manager Touch Screen II for GPC-XP (sold
separately) can be used to view status, perform force
modes, and set schedules.
The GPC-XP has (8) wet contact binary inputs that can be confi g-
ured for either normally open or normally closed operation. Also
available are (8) relay outputs for on/off control and (4) analog
outputs (0-10VDC) for modulating control. Highest/lowest/average
(H/L/A) of the analog input values can be used in the GPC-XP logic
or broadcast to other controllers on the control system loop. These
H/L/A values are referred to in this technical guide as AVC (Analog
Value Comparison) values.
There are (8) separate two events per day schedules which can be
assigned to any input or output for operational control or for alarm
recognition based on time of day. These schedules can also be confi gured to broadcast to other WattMaster controllers on the control
system loop.
NOTE: The internal USB communication port of the GPC-
XP Controller uses a specialized driver (USB Driver
CD-ROM included) that must be installed on your
Windows PC before communication to the device can
be established. To install the USB Driver, follow the
instructions in Appendix B on page 52.
Can be operated Stand-Alone or connected to a
networked system
On-board CommLink for Stand-Alone programming
using a USB connection to a computer running Prism 2
software
NOTE:The GPC-XP Controller contains no user-serviceable
parts. Contact qualifi ed technical personnel if your
Controller is not operating correctly.
GPC-XP Controller Technical Guide
3
Overview
Step-By-Step Guide
Zone
Zone
Step-By-Step Guide
This guide will lead you through each step in confi guring your GPC-
XP Controller. Below is a quick overview of each step.
how to mount and wire your GPC-XP properly. It also explains how
to set the address and baud rate for your particular system.
Section 2: Prism 2 Installation—This section explains how
to install Prism 2 software required to program your GPC-XP Controller. If you are not familiar with the Prism 2 software program,
please refer to the Prism 2 T echnical Guide which can be downloaded
from the Orion Controls website: www.orioncontrols.com.
tion explains how to individualize and access GPC-XP Controllers
when more than one is installed and also provides and overview of
the GPC-XP Controller Status Screen.
Section 4: Confi guring Analog Inputs—This section ex-
plains how to confi gure analog inputs, individualize analog input
descriptions, and calibrate thermistor sensors, and override and clear
other analog input values.
plains how to confi gure binary inputs, individualize binary input
descriptions, and override binary inputs.
Section 6: Confi guring Relays—This section explains how
to confi gure relay outputs and individualize relay descriptions.
Section 7:Confi guring Analog Outputs—This section
explains how to confi gure analog outputs, individualize analog output
descriptions, override voltages, and cancel overrides.
Section 8: Outdoor Status and AVC (Analog Value
Comparison) Status
and view AVC and Outdoor Status setpoints.
Section 9: Setting Schedules—This section describes how
to confi gure daily and holiday schedules and perform schedule force
modes.
Section 10:Confi guring Alarms—This section explains how
to confi gure and view alarms.
Section 11: Miscellaneous Settings—This section includes
miscellaneous settings for Week Schedule Broadcasts, AVC Inputs,
AVC Setpoints, Rouge Sensor Limits, Reset Rogue Sensor, Outdoor
Air Broadcasts, Trend Logging, and Daylight Savings.
Section 12: Saving and Copying Setpoints—This section
explains how to save GPC-XP setpoints to a fi le on your computer
and how to restore GPC-XP setpoints once you have saved them
to a fi le.
Section 13: Viewing and Printing Trend Logs—This
section explains how to view and print Trend Logs.
Appendix A—This appendix provides Help Screen information.
Appendix B—This appendix explains USB Driver Installation.
—This section explains how to confi gure
Index—The index provides page numbers for easy reference to
quickly fi nd the information you need.
4
GPC-XP Controller Technical Guide
Section 1: GPC-XP Wiring & Setup
Dimensions and Mounting
Environmental Requirements
The GPC-XP Controller needs to be installed in an environment that
can maintain a temperature range between -30°F and 150°F and not
exceed 90% RH levels (non-condensing).
Mounting
The GPC-XP Controller is housed in a plastic enclosure. It is designed to be mounted by using the 3 mounting holes in the enclosure
base. It is important to mount the module in a location that is free
from extreme high or low temperatures, moisture, dust, and dirt. Be
careful not to damage the electronic components when mounting
the module.
See Figure 1 for Controller dimensions (in inches).
5.985.98
2.752.75
T-
SH
R+
BIN1
D6
BIN2
D7
BIN3
D8
BIN4
D9
BIN5
D10
BIN6
D11
BIN7
D12
BIN8
D13
COM
COM
COM
COM
0-5v
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
GND
GND
GND
GND
+24V
+5V
GND
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO“T” “SHLD” TO “SHLD”
ON BOA
COMMLI
CONNEC
0-10v
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
R38
300
R41
300
R43
300
R47
300
300
300
300
R61R59R55R51
300
CUTTO ISOLATE
COMFROM GND
4-20mA
THERM
www.wattmaster.com
OE338-23-GPC-XP
GPC-XP CONTROLLER
RLY1 =
RLY2 =
RLY3 =
RLY4 =
AI1 =
AI2 =BI2 =AO2 =
AI3 =BI3 =AO3 =
AI4 =BI4 =AO4 =
AI5 =BI5 =
AI6 =BI6 =
AI7 =BI7 =
AI8 =BI8 =
ANALOG
INPUT
JUMPERS
4-20mA
0-10V
0-5V
THERM
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
VDC
OUTPUTS
+ 24 VDC
+ 5 VDC
GND
RLY5 =
RLY6 =
RLY7 =
RLY8 =
BI1 =AO1 =
LED NAMESTATUS1 STATU S2
NORMAL OP ERATION01
SCHEDULE OVERRIDE02
NOTES:
1.) ANALOG INPUTJUMPER SETTINGS MUST BE
SET FOR YOUR SPECIFIC INPUT DEVICE
REQUIREMENT.
2.) IT IS RECOMMENDED THATYOU WRITE THE
DESCRIPTION OF THE INPUT,AND/OR
OUTPUTS YOUARE CONNECTING TO THE
CONTROLLER IN THE BOXES PROVIDEDABOVE
USING APERMANENT MARKER (SHARPIE) FOR
FUTURE REFERENCE.
24 VAC POWER ONLY
WARNING!POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
GND
+24VAC
8.388.38
0.290.29
7.837.83
BINARY
INPUTS
ANALOG
INPUTS
VDC
OUTPUTS
LOOPCOMM
TB1
TB3
TB7
TB8
Power Supply
The GPC-XP Controller requires a 24 VAC power connection with
a minimum rating of 8 VA.
WARNING: Observe polarity! All boards must be wired
GND-to-GND and 24 VAC-to-VAC. Failure to
observe polarity could result in damage to the
boards.
1.49
YS102432 REV 3
WATTMASTER CONTROLS
MADE IN USA
RLY1
RLY2
RLY3
RLY4
COMMON
RLY1
RLY2
RLY3
RLY4
COMMON
SERIAL #
1002
R74
U17
AOUT1-2
.1uF
C36
1002
R97
U19
AOUT3-4
.1uF
C46
GND
STATUS1
STATUS2
EBUS
POWER
.1uF
ADDRESS
1002
1002
1002
1002
1002
1002
1002
1002
SW1
TB2
RELAY
OUTPUTS
TB4
ANALOG
OUTPUTS
AOUT1
AOUT2
AOUT3
AOUT4
GND
GND
TB6
1002
R21
1002
R109
1002
R16
1002
R14
C21
ADD
1
2
4
8
16
32
LOOP
BAUD
1
2
C14
.01uF
LED BLINK C ODES
USB
E-BUS
PORT
PORT
RELAYCONTACT
RATING IS 1AMP
MAX @ 24 VAC
RELAY1
RELAY2
RELAY3
RELAY4
COMMON
RELAY5
RELAY6
RELAY7
RELAY8
COMMON
®
WattMaster Label
#LB102095
Rev.: 1C
0.700.70
Figure 1: GPC-XP Dimensions
GPC-XP Controller Technical Guide
4.104.10
0.980.98
5
Section 1: GPC-XP Wiring & Setup
Installation & Wiring
Important Wiring Considerations
Please read carefully and apply the following information when
wiring the GPC-XP Controller:
1. To operate the GPC-XP Controller, you must connect power to
the 24 VAC input terminal block.
All Communication Loop Wiring Is
Straight Through
T To T, R To R, SHLD To SHLD
Local Loop RS-485
Connect To Next Device
On The Local Loop
CommLink Jumpers
Both On = Use On Board CommLink
Both Off - Use External CommLink
Binary Inputs BIN1Through BIN8
Configured for The Following:
1. Not Used
2. Normally Closed Operation
3. Normally Open Operation
4. Read Global Binary
5. Push-Button Override
6. Follow Relay
Analog Inputs AI1Through AI8
Configured For the Following:
1. Thermistor 10K Ohm Type III
Temperature Sensors (Fahrenheit)
2. Thermistor 10K Ohm Type III
Temperature Sensors (Celsius)
3. 4 - 20mA User Scaled
4. 0 - 5 vdc User Scaled
5. Wall Sensor Slide Offset
6. Read Global Analog Broadcast from
another Controller
7. Communicating Temperature Sensor
8. Communicating Humidity Sensor
9. Communicating Carbon Dioxide
Jumpers - Typical
Jumpers Must Be Set
Correctly For The Type Of
Input You Require.
9600 Baud
BINARY
INPUTS
ANALOG
INPUTS
VDC
OUTPUTS
5 VDC & 24VDC
Power For
Sensors
LOOPCOMM
T-
SH
R+
TB1
COM
COM
COM
COM
TB3
GND
GND
GND
GND
TB7
+24V
+5V
GND
TB8
BIN1
D6
BIN2
D7
BIN3
D8
BIN4
D9
BIN5
D10
BIN6
D11
BIN7
D12
BIN8
D13
0-5v
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
OE338-23-GPC-XP
GPC-XP Controller
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T”TO “T” “SHLD” TO “SHLD”
www.wattmaster.com
OE338-23-GPC-XP
GPC-XP CONTROLLER
300
300
300
300
RLY1 =
RLY2 =
300
RLY3 =
300
RLY4 =
300
300
AI1 =
AI2 =BI2 =AO2 =
AI3 =BI3 =AO3 =
AI4 =BI4 =AO4 =
AI5 =BI5 =
AI6 =BI6 =
AI7 =BI7 =
THERM
AI8 =BI8 =
ANALOG
INPUT
JUMPERS
4-20mA
0-10V
0-5V
THERM
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
VDC
OUTPUTS
+ 24VDC
+ 5VDC
GND
GND
24 VAC
GND
0-10v
ON BOA
COMMLI
CONNEC
COMFROM GND
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
R38
R41
R43
R47
R61R59R55R51
CUTTO ISOLATE
4-20mA
2. Check all wiring leads at the terminal block for tightness.
Be sure that wire strands do not stick out and touch adjacent
terminals. Confi rm that all sensors required for your system are
mounted in the appropriate location and wired into the correct
terminals. See Figure 2below for wiring.
24VAC Power
For Relay Outputs
RELAYCONTACT
RATING IS 1AMP
MAX @ 24 VAC
RELAY1
RELAY2
RELAY3
RELAY4
COMMON
RELAY5
LED BLINK CODES
USB
E-BUS
PORT
PORT
RELAY6
RELAY7
RELAY8
COMMON
WattMaster Label
®
#LB102095
Rev.: 1C
RLY5 =
RLY6 =
RLY7 =
RLY8 =
BI1 =AO1 =
LED NAMESTATU S1 STATUS2
NORMAL OPERATI ON01
SCHEDULE OVERRIDE02
NOTES:
1.)ANALOG INPUT JUMPER SETTINGS MUST BE
SET FOR YOUR SPECIFIC INPUTDEVICE
REQUIREMENT.
2.) IT IS RECOMMENDED THATYOU WRITE THE
DESCRIPTION OF THE INPUT,AND/OR
OUTPUTS YOUARE CONNECTING TO THE
CONTROLLER IN THE BOXES PROVIDEDABOVE
USINGA PERMANENT MARKER (SHARPIE) FOR
FUTURE REFERENCE.
24 VAC POWER ONLY
WARNING!POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
+24VAC
YS102432 REV 3
WATTMASTER CONTROLS
MADE IN USA
RLY1
RLY2
RLY3
RLY4
COMMON
RLY1
RLY2
RLY3
RLY4
COMMON
SERIAL #
1002
R74
U17
AOUT1-2
.1uF
C36
R97
1002
U19
AOUT3-4
.1uF
C46
GND
STATUS1
STATUS2
EBUS
POWER
.1uF
ADDRESS
1002
1002
1002
1002
1002
1002
1002
1002
SW1
TB2
RELAY
OUTPUTS
TB4
ANALOG
OUTPUTS
AOUT1
AOUT2
AOUT3
AOUT4
GND
GND
TB6
1002
R21
1002
R109
1002
R16
1002
R14
C21
ADD
1
2
4
8
16
32
LOOP
BAUD
1
2
C14
.01uF
8 Relay Outputs Are Available For
On/Off Control Of Equipment
Configured For the Following:
1. Not Configured
2. On Above / Off Below
3. On Above / On Below
4. Off Above / On Below
5. Off Above / Off Below
6. Follow Active Binary Input
7. Follow Inactive Binary Input
8. Follow Relay Output
9. Follow Schedule
10. Ventilation Control
11. Lead Relay for Lead/Lag Control
12. Lag Relay for Lead/Lag Control
Analog Outputs AOUT1 through
AOUT4 Provide (4) 0-10 VDC
Outputs Configured For The
Following:
1. Not Configured
2. Direct Acting Floating Point
3. Reverse Acting Floating Point
4. Direct Acting PID
5. Reverse Acting PID
ADDRESS Dipswitch
is Used for Setting
the Address and
Baud Rate.
Line Voltage
Warning:
24 VAC Must Be Connected So That All
Ground Wires Remain Common. Failure To
Do So Will Result In Damage To The
Controller
NOTES:
1.)24 VAC Must Be Connected So
That All Ground Wires Remain
Common.
2.)All Wiring To Be In Accordance With
Local And National Electrical Codes
and Specifications.
3.)All Communication Wiring To Be 18
Ga. Minimum, 2 Conductor Twisted
Pair With Shield. Belden #82760 Or
Equivalent.
4.)It Is Recommended That The
Address Switch Is Set Before
Installation.
Figure 2: GPC-XP Controller Wiring Diagram
6
24 VAC
Transformer
8 VA
Minimum
EBC E-BUS Cable
Connect to
Communicating Sensor
USB Cable
Connect to Computer with
Prism II Software Installed For
Stand-Alone Programming
GPC-XP Controller Technical Guide
Section 1: GPC-XP Wiring & Setup
Communication Settings
Before Applying Power
In order to have a trouble free start-up, it is important to follow a
few simple procedures. Before applying power for the fi rst time, it
is very important to correctly address the controller and run through
a few simple checks.
Communication Settings
Stand Alone Operation
The GPC-XP has an on-board CommLink that is used during StandAlone Operation. When confi gured for Stand-Alone operation, a
computer running Prism 2 software can be connected directly to the
USB port located at the bottom of the GPC-XP for programming
and monitoring. In order to operate in Stand-Alone Mode, two
things need to be set. First, both CommLink Jumpers found on the
upper left hand side of the board need to be set to ON. See Figure
Caution:
Disconnect All Communication Loop Wiring From The
Controller Before Removing Power From The Controller.
Reconnect Power And Then Reconnect Communication
Loop Wiring.
3 below for details. Second, the Baud Rate determined by setting
ADDRESS Dipswitches 7 and 8 needs to be set to OFF/ON. See
Figure 4, page 8 for details.
NOTE:If using the Internal CommLink, you must set up
the USB drivers. See Appendix B, page 52.
Network Operation
The GPC-XP can be confi gured for connection to a networked system
that has an external CommLink. In this case, the on-board CommLink
would not be used. For this confi guration, two things need to be set.
First, both CommLink Jumpers found on the upper left found on the
upper left hand side of the board need to be set to OFF. See Figure 3 below for details. Second, the Baud Rate determined by setting
ADDRESS Dipswitches 7 and 8 needs to be set to OFF/OFF if using a CommLink IV and to OFF/ON if using a CommLink 5. See
Figure 4, page 8 for details.
Note:
The Power To The Controller Must Be Removed And
Reconnected After Changing The Address Switch
Settings In Order For Any Changes To Take Effect.
ON-BOARD COMMLINK SETTING
Jumper 1
ON
OFF
Jumper 2
ON
OFF
Both Jumpers ON
Use On-Board CommLink
Use External CommLink
Setting
ON BOARD
COMMLINK
CONNECT
Both Jumpers OFF
ON BOARD
COMMLINK
CONNECT
BINARY
INPUTS
ANALOG
INPUTS
VDC
OUTPUTS
LOOPCOMM
T-
SH
R+
TB1
COM
COM
COM
COM
TB3
GND
GND
GND
GND
TB7
+24V
+5V
GND
TB8
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T”TO “T” “SHLD” TO “SHLD”
ON BOA
COMMLI
CONNEC
R38
BIN1
300
D6
R41
BIN2
300
D7
R43
300
BIN3
R47
D8
300
BIN4
RLY1 =
D9
BIN5
300
RLY2 =
D10
300
BIN6
RLY3 =
D11
300
BIN7
RLY4 =
R61R59R55R51
D12
300
BIN8
AI1 =
D13
AI2 =BI2 =AO2 =
CUTTO ISOLATE
COMFROM GND
AI3 =BI3 =AO3 =
AI4 =BI4 =AO4 =
AI5 =BI5 =
AI6 =BI6 =
4-20mA
THERM
0-10v
AI7 =BI7 =
0-5v
AI8 =BI8 =
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
ANALOG
AI1
INPUT
JUMPERS
AI2
0-5V
AI1
AI3
AI2
AI3
AI4
AI4
AI5
AI5
AI6
AI6
AI7
AI8
AI7
VDC
OUTPUTS
AI8
+ 24 VDC
+ 5 VDC
GND
GPC-XP Controller
RELAYCONTACT
RATING IS 1AMP
MAX @ 24 VAC
www.wattmaster.com
OE338-23-GPC-XP
GPC-XP CONTROLLER
RLY5 =
RLY6 =
RLY7 =
RLY8 =
BI1 =AO1 =
LED NAMESTATUS1 STATU S2
NORMAL OP ERATION01
SCHEDULE OVERRIDE02
4-20mA
0-10V
THERM
NOTES:
1.)ANALOG INPUT JUMPER SETTINGS MUST BE
SET FOR YOUR SPECIFIC INPUTDEVICE
REQUIREMENT.
2.) IT IS RECOMMENDED THATYOU WRITE THE
DESCRIPTION OF THE INPUT,AND/OR
OUTPUTS YOUARE CONNECTING TO THE
CONTROLLER IN THE BOXES PROVIDEDABOVE
USINGA PERMANENT MARKER (SHARPIE) FOR
FUTURE REFERENCE.
24 VAC POWER ONLY
WARNING!POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
The GPC-XP Controller is equipped with address switches. When
using Prism 2 to program and confi gure the GPC-XP Controller, you
would enter this address to communicate with the controller. When
the system is to be connected to other HVAC unit controllers on a
communication loop, each controller’s address switch must be set
with a unique address between 1 and 59.
GPC-XP Controller
BINARY
INPUTS
ANALOG
INPUTS
VDC
OUTPUTS
LOOPCOMM
T-
SH
R+
TB1
COM
COM
COM
COM
TB3
GND
GND
GND
GND
TB7
+24V
+5V
GND
TB8
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T”TO “T” “SHLD” TO “SHLD”
ON BOA
COMMLI
CONNEC
R38
BIN1
300
D6
R41
BIN2
300
D7
R43
300
BIN3
R47
D8
300
RLY1 =
BIN4
D9
RLY2 =
BIN5
300
D10
RLY3 =
300
BIN6
D11
300
RLY4 =
BIN7
R61R59R55R51
D12
300
AI1 =
BIN8
D13
AI2 =BI2 =AO2 =
CUTTO ISOLATE
COMFROM GND
AI3 =BI3 =AO3 =
AI4 =BI4 =AO4 =
AI5 =BI5 =
AI6 =BI6 =
4-20mA
AI7 =BI7 =
THERM
0-10v
0-5v
AI8 =BI8 =
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
ANALOG
INPUT
AI1
JUMPERS
AI2
0-5V
AI1
AI3
AI2
AI3
AI4
AI4
AI5
AI5
AI6
AI7
AI6
AI8
AI7
VDC
OUTPUTS
AI8
+ 24VDC
+ 5VDC
GND
www.wattmaster.com
OE338-23-GPC-XP
GPC-XP CONTROLLER
RLY5 =
RLY6 =
RLY7 =
RLY8 =
BI1 =AO1 =
LED BLINK CODES
LED NAMESTATUS1 STATUS2
NORMAL OPERATI ON01
SCHEDULE O VERRIDE02
4-20mA
0-10V
THERM
NOTES:
1.)ANALOG INPUT JUMPER SETTINGS MUST BE
SET FOR YOUR SPECIFIC INPUTDEVICE
REQUIREMENT.
2.) IT IS RECOMMENDED THATYOU WRITE THE
DESCRIPTION OF THE INPUT,AND/OR
OUTPUTS YOUARE CONNECTING TO THE
CONTROLLER IN THE BOXES PROVIDEDABOVE
USINGA PERMANENT MARKER (SHARPIE) FOR
FUTURE REFERENCE.
24 VAC POWER ONLY
WARNING!POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
GND
USB
PORT
+24VAC
E-BUS
PORT
RELAYCONTACT
RATING IS 1AMP
MAX @ 24 VAC
RELAY1
RELAY2
RELAY3
RELAY4
COMMON
RELAY5
RELAY6
RELAY7
RELAY8
COMMON
WattMaster Label
#LB102095
Rev.: 1C
YS102432 REV 3
WATTMASTER CONTROLS
MADE IN USA
RLY1
RLY2
RLY3
RLY4
COMMON
TB2
RELAY
OUTPUTS
TB4
RLY1
RLY2
RLY3
RLY4
COMMON
SERIAL #
ANALOG
OUTPUTS
1002
R74
U17
AOUT1
AOUT1-2
AOUT2
.1uF
AOUT3
C36
R97
1002
AOUT4
U19
AOUT3-4
GND
GND
.1uF
C46
TB6
GND
STATUS1
STATUS2
EBUS
1002
1002
1002
1002
1002
1002
1002
1002
SW1
POWER
.1uF
C21
ADDRESS
1002
R21
1002
R109
1002
R16
1002
R14
ADD
1
2
4
8
16
32
LOOP
BAUD
1
2
C14
.01uF
®
Address 1 @ 9600 Baud
Address switches 7 and 8 are used for the baud rate selection. See
Figure 4
below for address switch and baud rate setting information.
Caution:
Disconnect All Communication Loop Wiring From The
Controller Before Removing Power From The Controller.
Reconnect Power And Then Reconnect Communication
Loop Wiring.
Note:
The Power To The Controller Must Be Removed And
Reconnected After Changing The Address Switch
Settings In Order For Any Changes To Take Effect.
Initialization, Prism 2 Software, and SMTS II for GPC-XP
Initialization
On system power up, there is an approximately 30-second startup
delay where all default setpoints are initialized, LED’s are initialized,
and all outputs are turned off.
When power is fi rst applied, the STATUS1 LED will fl ash intermit-
tently for about 10 seconds. After a short pause, STATUS1 LED
and STATUS2 LED will fl ash out the controller address. STATUS1
LED will fl ash to represent the tens position. STATUS2 LED will fl ash to represent the ones position. After the controller address is
complete, there will be a short pause while the initialization process
is completed. There will be no controller operation or communications during initialization. After initialization, STATUS2 LED will
continuously fl ash the status code—(1) blink indicates Normal
Operation; (2) blinks indicates a Push-Button Schedule Override
is in effect.
Example of a controller address of 25:
STATUS1 LED will fl ash 2 times. STATUS2 LED will fl ash 5 times.
Prism 2 Software
The next step is programming the controller for your specifi c re-
quirements. Initial programming of the GPC-XP must fi rst be done
with a personal computer using our Prism 2 software.
gives you access to the status, confi guration, and setpoint screens of
the GPC-XP Controller. The software is distributed on CD or can
be downloaded for free from our website: www.wattmaster.com/techsupport. Prism 2 does not require any license agreement and
may be freely copied and distributed. See Figure 5 below.
For more information, please see the Prism 2 Technical Guide to
familiarize yourself with the program.
System Requirements
To use Prism 2 you must have a computer that meets or exceeds the
following requirements:
Operating System
• Microsoft
Windows
NOTE: Prism 2 is not intended for a server/client
environment.
®
Windows® 2000/ Windows® Vista,
®
7, or Windows® 8
Prism 2 software
* NOTE: The GPC-XP has a built-in CommLink that can
be utilized in Stand-Alone Mode. See page 7 for setting up
Stand-Alone a nd Network operations. In Network Mode,
you must have a CommLink IV or CommLink 5 installed in
order to communicate between your computer and the system. If remote communication is required, a WattMaster IP-
Module (Ether net) must also be installed in the CommLink.
System Manager Touc h Screen II for GPC-XP
The OE392-10-GPCXP System Manager TS II (Touch Screen)
for the GPC-XP provides a direct, graphic-enhanced, menu-driven
link to enable you to view the status, perform force modes, and set
schedules for your GPC-XP Controller. See Figure 5 below. For
more information, please see the System Manager TS II for GPC-XP Technical Guide.
Support Information
WattMaster Controls provides Prism 2 installation and confi guration
support. Call (866) 918-1100 for free, direct telephone support or
(816) 505-1100 to talk to a Technical Support Representative. Support for all telephone services is available Monday through Friday,
7:00 AM to 5:00 PM central standard time.
NOTE: WattMaster Controls Technical Support can-
not troubleshoot internal PC and/or Windows®-based
operating system problems.
NOTE: WattMaster Controls Technical Support can-
not troubleshoot fi rewalls, r oute rs, a nd/o r p robl ems
on a customer’s internal or external network. An IT
professional may need to be consulted.
Operator
Interfaces
Minimum Hardware
• Windows
®
compatible computer
• Pentium 2 GHz Processor (Pentium 4 2 GHz or
greater,
Recommended)
• 1 GB RAM or greater)
• 120 MB hard drive space
• XVGA (1024 x 768) adapter and monitor
(1280 x 1024, Recommended)
• Network card for TCP/IP connection when IP
Module is used
• CommLink*
GPC-XP Controller Technical Guide
System Manager TS II
for GPC-XP
Computer & CommLink
with Prism 2 Software Installed
Figure 5: GPC-XP Operator Interfaces
9
Section 3: GPC-XP Navigation & Status
Unit Selection
Selecting and Naming GPC-XP Controllers
Selecting GPC-XP Controllers
NOTE: See the Prism 2 Technical Guide for instructions on
setting up the job site and doing a search for units.
From the Prism 2 Main Screen, click on the GPC-XP Controller
address in the Unit Selection Window. In this example, it is address
18. See Figure 6 below.
Selected Name Dialog Box
Figure 6: Prism 2 Main Screen GPC-XP Controller Selection
Naming GPC-XP Controllers
If you have more than one GPC-XP Controller, you can rename it
in the Selected Name Dialog Box. See Figure 7 below. Many users
name their GPC-XP Controller according to the application that it
performs.
Figure 7: Naming the GPC-XP Controller
10
GPC-XP Controller Technical Guide
Section 3: GPC-XP Navigation & Status
GPC-XP Controller Status Screen
GPC-XP Controller Status Screen
Figure 8 below depicts the GPC-XP Controller Status Screen when
you fi rst access it with the Prism 2 program before any data has
been entered.
The screen is divided into separate windows as follows: Analog
Inputs Window, Binary Inputs Window, Relays Window, Analog
Outputs Window, Outdoor Status Window, AVC Status Window,
Schedule Status Window, and Alarms.
The GPC-XP Controller Status Screen Toolbar also gives you the
options to access the Miscellaneous Setpoints Screen, Save and
Restore Setpoints, View and Print Trend Logs, and Print a Status
Report for the current day.
The GPC-XP Controller Status Screen provides real-time live up-
dates of the current operating conditions and is used to access the
various setpoint and confi guration options.
No control takes place until the you confi gure the operation of the
GPC-XP Controller..
Once you confi gure your inputs, outputs, and operating schedules,
everything you need to monitor your GPC-XP is found on this GPC-XP Controller Status Screen.
The rest of this technical guide explains each component on this
screen and provides detailed instructions for confi guring the data.
The following is a list of topics and their page numbers:
Analog Inputs Window, page 12
Binary Inputs Window, page 17
Relays Window, page 20
Analog Outputs Window, page 28
Outdoor Status Window, page 34
AVC Status Window, page 34
Schedule Status Window, page 35
Confi guring Alarms, page 39
Figure 8: GPC-XP Controller Status Screen
GPC-XP Controller Technical Guide
11
Section 4: Confi guring Analog Inputs
Components and Navigation
Analog Inputs
The Analog Inputs Window is located in the upper left-hand side of
the GPC-XP Controller Status Scr een (Figure 8, page 11). There are
8 Analog Inputs. See Figure 9below for the Analog Inputs Window
component summary and the pages that follow for details.
Right or Left-click on any of the Analog Input name
fi elds to access the description entry box to add or
change the name of the Analog Input.
Left-Click in the data entry fi eld to confi gure the Analog
Input.
Right-Click on these fi elds to access the Calibration,
Override, and Clear Override.
The bell will light up to indicate that an alarm is on.
The Light bulb will light up when the Input is in the
Occupied Mode.
Figure 9: Analog Input Window Components and Navigation
Renaming Analog Inputs
To give an Analog Input a new name, click on the blue highlighted
Analog Input # fi eld and the Analog Input Data Entry Dialog Box
will open. See Figure 10 below. Once you have typed in a new
description, press
characters is 17.
<ENTER> to save. The maximum number of
Figure 10: Analog Input Data Entry Dialog Box
12
GPC-XP Controller Technical Guide
Section 4: Confi guring Analog Inputs
Confi guring Analog Inputs
Left-click in the data entry fi eld in the Analog Inputs Window to
open the Analog Input Confi guration Window (Figure 11 below).
Analog Input Confi guration Screen
Figure 11: Analog Input Confi guration Window
The following confi gurations are available for each Analog Input:
Not Used
●
●
Thermistor Fahrenheit Temperature: 10K Ohm Type III
Scaled for Fahrenheit. Set jumper to the appropriate setting
(Figure 2, page 6.)
Thermistor Celsius Temperature: 10K Ohm Type III
●
Scaled for Celsius. Set jumper to the appropriate setting
(Figure 2, page 6.)
4 - 20mA User Scaled: 4-20mA User-Scaled Sensor
●
0 - 5vdc or 0-10 vdc User Scaled: Select this option
●
if using a 0-5vdc or 10vdc scaled sensor. Set jumper
associated with this input to the appropriate 0-5v or 0-10v
setting (Figure 2, page 6.)
Wall Sensor Slide Offset: If using a WattMaster
●
thermistor space sensor with the slide adjust, this would be
the input confi guration for the AUX connection from that
sensor.
Read Global Analog – Channel: See Figure 110, page
●
48 for an explanation of Analog Globals. Left or right click
on the Question mark beside Global Analog Help to access
information about the Global Broadcasts and to view predefi ned channels.
Communicating Temperature Sensor: If using a
●
WattMaster Communicating Temperature Sensor with a
modular cable, confi gure this input to read the appropriate
Communicating Sensor Address. Enter an address from
1-8 in the < Communicating Sensor Address> fi eld and
press <ENTER>. If using a combination Temperature and
Humidity Communicating Sensor, confi gure one input to
read the temperature and another input to read the humidity,
both using the same Communicating Sensor address.*
Communicating Humidity Sensor: If using a
●
combination Temperature and Humidity Communicating
Sensor with a modular cable, confi gure one input to read
the temperature and another input to read the humidity,
both using the same Communicating Sensor address. Enter
an address from 1-8 in the <Communicating Sensor
Address>
●
Communicating Carbon Dioxide Sensor: If using a
WattMaster Communicating CO2 Sensor with a modular
cable, confi gure this input to read the appropriate Comm-
unicating Sensor Address. Enter an address from 1-8 in
the <Communicating Sensor Address>fi eld and press
<ENTER>.*
●
Communicating Combination Outdoor Air Temperature
and Humidity Sensor:
unicating Combination Outdoor Air Temperature and
Humidity Sensor, confi gure one input to read the temperature
and another input to read the humidity. For each input, enter
<25> as the Communicating Sensor Address. Only one of
these sensors can be used on a GPC-XP.
*NOTE: See the appropriate E-BUS Digital Room Sensor or
fi eld and press <ENTER>.*
If using a WattMaster Comm-
E-BUS Digital CO
information on how to address the communicating
sensors.
Sensor Technical Guides for
2
GPC-XP Controller Technical Guide
13
Section 4: Confi guring Analog Inputs
Sensor Reading, Scaling, and Override Duration
Sensor Reading Appendix
Figure 12: Sensor Reading Appendix Field
Select from the drop down list in the <Sensor Reading Appen-
fi eld (Figure 12 below) to give the sensor reading a qualifi er.
dix>
For User Defi ned, type in your own qualifi er in the < User Defi ned
Appendix>
fi eld.
User Defi ned: Enter your own in the
●
User Defi ned Appendix fi eld
°F: Fahrenheit
●
°C: Celsius
●
PPM: Parts Per Million
●
PSI: Pound per Square Inch
●
“WG: Inches of Water Gauge
●
Ft.: Feet
●
RPM: Revolutions per Minute
●
Internal Schedule Used for Night Setbacks
and Overrides
If this input is reading a temperature sensor which will be using Night
Setbacks or Unoccupied Overrides, select the applicable schedule.
See Figure 14 below. Actual Schedules are set in the Schedules Window. See instructions on page 35 for setting Schedules.
Figure 14: Schedule for Night Setbacks and
Overrides
RH%: Humidity Percentage
●
%: Percentage
●
VDC: Volts D.C.
●
BTU: British Thermal Unit
●
CFM: Cubic Feet per Minute
●
HR: Hours
●
MIN: Minutes
●
GPM: Gallons per Minute
●
Sensor Scaling
All readings are user-scalable according to the number of digits
to the right of the decimal point. See Figure 13 and values and
examples below.
X 1 65°F
●
● X 10 65.5°F
● X 100 65.54°F
● X 1000 65.543°F
Figure 13: Sensor Scaling Field
Override Duration
When setting an Override Duration, you must fi rst select the schedule
in the <Internal Schedule Used for Night Setbacks & Over-
rides>
Sensor or a Communicating Temperature Sensor is used, an Override Duration can be entered. When the Override Button is pushed
on one of these sensors during the scheduled Unoccupied Mode,
the schedule will be overridden back into the Occupied Mode. The
Override Duration determines the amount of time the schedule will
remain in Override Occupied Mode.
fi eld. When either a WattMaster Thermistor Temperature
Type a value between
.1 Hours and 24 Hours
and press<ENTER>
to save.
Figure 15: Override Duration Field
NOTE: If using a Thermistor Sensor, the Override can be
cancelled by pressing the override button for 3 to 10
seconds. If using a Communicating Sensor with an
Override button, pressing the button while in Override
operation will cancel the Override.
14
GPC-XP Controller Technical Guide
Section 4: Confi guring Analog Inputs
Reading Average, Broadcast, and Scaling
Number of Readings to Average
This function has the capability of averaging up to 25 sensor readings before it displays a new value on the GPC-XP Controller Status
Screen. Sensor values are read once per second.
Type the number of readings from this sensor you want to aver-
age in the
<ENTER> to save. See Figure 16. Valid entries are from 1-25.
If you want the input sensor to only show its most current reading,
enter<1>.
<Number of Readings to Average>fi eld and press
Figure 16: Number of Readings to Average Field
Send Global Analog
The reading of this sensor can also be “broadcast” to other controllers
on the communications loop. See Figure 17 below. The following
options are available: No Broadcast, Send to Local Loop, or Send
to ALL Loops.
User Scaling
The User Scaling Box allows you to set a Maximum and Minimum
Reading for the specifi c 4-20 mA or 0-5 vdc sensor you are using.
See Figur e 19 below. T ype in the values and press
Figure 19: User Scaling Box
User Entered Formula
The User Entered Formula fi eld allows you to create a custom math
function (formula) associated with the Analog Input of the screen
you are on. The product of this formula will then be displayed as the
value of that Analog Input, just as if it were the reading of a sensor
connected to the input. This value can then be used in the control
logic of a Relay Output or an Analog Output or it can be used in a
AVC Highest/Lowest/Average calculation.
The formula can utilize the value(s) of any of the Analog Inputs, the
Analog Outputs, the calculated AVC Highest/Lowest/Average values
of several sensors, as well as other values listed in the Formula Help
Window accessed by clicking on the question mark next to Formula
Help in the User Scaling Box.
<ENTER> to save.
Figure 17: Send Global Analog Box
If you select < Send to Local Loop> or < Send to ALL Loops>, you
must also type a channel in the
and press
for broadcast use. There are 31 available channels, but channels 1
to 14 are pre-defi ned for specifi c uses. See Figure 110,page 48 in
the Appendix for the list of predefi ned channels that appear in the
Global Analog Help Screen.
Left or right click on the Question mark beside Global Analog Help
to access information about the Global Broadcasts and to view pre-
defi ned channels. See Figure 18 below.
<ENTER> to save. You must select from channel 15 to 31
< Analog Broadcast Channel> fi eld
Figure 18: Accessing Global Analog Help
To use this function you must click the <Enable User Entered
Formula> check box and then type the formula in the text box and
press <ENTER> to save.
Left or right click on the Question mark beside Formula Help to
access information about accepted formula formats.
To view the Formula Help Screen which contains some examples,
see the Formula Help section on page 49.
A maximum of 60 characters is allowed in the formula, so refrain
from using spaces between characters and operators as they will use
up needed space for the actual formula.
If you enter a formula incorrectly or create an invalid math function,
such as dividing by zero, the Analog Input Window will display the
word ERROR for that input so that you know something needs to
be corrected in your formula.
GPC-XP Controller Technical Guide
15
Section 4: Confi guring Analog Inputs
Alarms, Calibration, and Overrides
Wall Sensor
If the sensor has been confi gured as a Wall Sensor Slide Offset,
and you are using a WattMaster OE212, OE213, or Digital Space
Temperature Sensor with the slide offset function, type the amount
of the desired offset in < Maximum Slide Offset Effect> fi eld and
press<ENTER> to save. See Figure 20 below.
The value you enter is the amount of offset that will be applied to
the Space Temperature Setpoint when the slider is all the way up or
all the way down. At the center slide position, the Offset will have
no effect on the current Space Temperature Setpoints.
Figure 20: Maximum Slide Offset
Alarm Confi guration
High and Low Alarm Limits can be programmed if the job-site
requires out of range values to notify service personnel. The alarm
limits can be increased at night by the amount of the Unoccupied
Limit Spread. The Alarm Delay Period is the amount of time the
sensor must be outside the limits before an alarm is generated. This
prevents false alarms if the reading temporally exceeds the limit
but then recovers and stays within the limits the remainder of the
time. Type in a value and press <ENTER>. In order for the alarms
to function, the <Alarming Enabled> check box must be checked.
See Figure 21 below.
Calibrate, Override, and Clear Sensor
Override
Once confi gured, all thermistor sensors can be calibrated and all
readings can be overridden to specifi c values.
Right-click in the data entry fi eld in the Analog Inputs Window to
open the Calibrate, Override, and Clear Sensor Override Pop-Up Menu shown in Figure 22below and select the desired function.
Figure 22: Calibrate and Override Sensor
If you select Calibrate Sensor or Override Reading, the data entry
window as shown by Figure 23below will open. Left-click in the yel-
low text fi eld, type in the desired value, and press
Figure 23: Data Entry Field
<ENTER> to save.
Figure 21: Alarm Confi guration
16
● Calibrate Sensor:Type a positive or negative offset that
will be applied to the current reading and press<ENTER>
to save.
●
Override Reading:Type a value that will override the
actual sensor reading and press<ENTER> to save.
Clear Sensor Override: Select to clear a sensor override
●
that was entered.
GPC-XP Controller Technical Guide
Section 5: Confi guring Binary Inputs
Binary Inputs
The Binary Inputs Window is located in the upper center of the
GPC-XP Controller Status Screen (Figure 8, page 11). There are 8
Binary Inputs. See Figure 24below for the Binary Inputs Window
component details.
Components and Navigation
Right or Left-click on any of the Binary Input name
fi elds to access the description entry box to add or
change the name of the Binary Input.
Left-click on the Status box to confi gure the Binary
Input.
Right-click to override the Binary Input.
The bell will light up to indicate that an alarm is on.
The Light bulb will light up when the Input is in the
Occupied Mode.
Figure 24: Binary Input Window Components and Navigation
Renaming Binary Inputs
To give the Binary Input a new name, click on the blue highlighted
Binary Input # fi eld and the Binary Input Data Entry Dialog Box will
open (Figure 25 below). Once you have typed in a new description
(max 17 characters), press
<ENTER> to save.
Figure 25: Binary Input Data Entry Dialog Box
GPC-XP Controller Technical Guide
17
Section 5: Confi guring Binary Inputs
Binary Input Type
Confi guring Binary Inputs
Left-click on the “ON” or “OFF” button to the right of Binary Input
#1 in the Binary Input Window (Figure 24, page 17) to open the Binary Input Confi guration Window (Figure 26 below). Each Binary
Input is separately confi gured, so 8 binary input combinations are
possible in one controller.
Figure 26: Binary Input Confi guration Window
Binary Confi guration
The following confi gurations are available for each Binary Input:
Not Used
●
N/O Contact (Close for Active) - This normally open
●
(N/O) input will become active when 24 VAC is applied.
N/C Contact (Open for Active) - This normally closed
●
(N/C) input will become active when 24 VAC is removed.
18
Read Global Binary - This input will read the Global
●
Binary on the selected channel. Click on the Question Mark
symbol for Help information. See Figure 111, page 48 in
the Appendix for the Global Binary Help Screen.
Push-Button Override - If a discrete Push-Button
●
Override switch (not on a space sensor) is wired to this
input, also select the Override Duration desired (up to
24 hours). An Override on Binary Input #1 would affect
Schedule #1. An Override on Binary Input #2 would affect
Schedule #2, etc.
Follow Relay - This input will be active when the selected
●
relay is ON.
GPC-XP Controller Technical Guide
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