Orion CO652, CO552 User Manual

Component Speaker

MODEL

CO552 CO652

OWNER'S MANUAL

TABLE OF CONTENTS

English ........................................................................ 1

Français

Español ...............................................................13

Deutsch ...............................................................17

Italiano ...............................................................21

Português .............................................................25

Introduction.................................................................... 1

Practice Safe Sound™ ............................................................ 1

What’s in the Box ...............................................................2

Installing Process ................................................................ 2

Tools of the Trade............................................................... 2

Finding Speaker Mounting Locations ............................................... 2

Door Mounting .................................................................3

Rear Deck Mounting............................................................. 3

Installing the Mid/Woofers........................................................ 4

Installing the Tweeter............................................................ 5

Installing the Crossover .......................................................... 6

Wiring Diagram................................................................. 7

Specifications................................................................... 8

Features .......................................................................8

Warranty .............................................................. back cover

................................................................9

INTRODUCTION

Thank you for your purchase of the OrionTM Cobalt Component Loudspeaker system. These speakers represent a combination of incredible performance and value. The OrionTM stamped steel frame components feature treated paper cones and metalized PEI (Polyetherimide) tweeters. Capable of maintaining their balance and clarity at exceptionally high output levels, they are the perfect complement to the Orion woofers. The crossovers feature tweeter level adjustment. The components are available in standard 5-1/4" and 6-1/2" sizes to fit most applications.

We at Orion What we can't give you in this manual is personal installation or technical experience. If you have questions concerning the use or application of this product, please refer to the nearest Authorized ORION 800-876-0800. As we are always finding new ways to improve our product, the features and specifications are subject to change without notice.

strive to give you all the latest up to date information about this product.

Dealer for assistance or call the OrionTM technical support hotline at 1-

PRACTICE SAFE SOUND™

Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High powered automotive sound systems can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and prevent long term exposure.

Model Number: _____________________________

Serial Number: _____________________________

Date of Purchase: _____________________________

WHAT’S IN THE BOX

Included in this box are all the necessary mounting hardware and cables for your basic installation. Listed below is a detailed list of the components included in this system package.

Quantity Description 1 Installation and Operation Manual 2 OrionTM Tweeter Elements 2 Surface mount hardware 2 Flush mount hardware 2 Orion 2 Passive crossovers with cables 1 Mounting template 2 Grills Mounting screws

mid/woofer speakers

INSTALLING PROCESS

The performance of the OrionTM Component Loudspeaker is directly proportional to the quality of installation. Care taken during the installation process will be rewarded with years of satisfying performance. If you are unsure about your installation capabilities, please refer to your local Authorized Orion professionals dedicated to extracting the maximum performance out of your OrionTM system. If you decide to install this speaker system yourself, please read the entire installation section before starting your installation.

Dealer for technical assistance. OrionTM dealers are trained

TOOLS OF THE TRADE

Listed are the majority of the tools required to perform the installation. Having the proper tools will make the installation much easier. It is very difficult when you get half way through the installation and discover that you require a specific tool to get yourself through a particular part of the installation. Some of these tools are necessities. Some make the job much easier.

o Marking Pen o Electric Drill o 1/4" Drill Bit o Phillips Screwdriver o 1/8" Drill Bit o Volt/Ohm Meter (Optional) o 3/8" Drill Bit o Needle Nose Pliers o Hole Saw Arbor o Assorted Tin Snips o Wire Crimpers o Wire Strippers o 4-3/4" Hole Saw (5-1/4" mid/woofer install.) o 5-5/8" Hole Saw (6-1/2" mid/woofer install.) o 1-7/8"Hole Saw (for flush mount tweeter installation.)

FINDING SPEAKER MOUNTING LOCATIONS

Choosing the correct speaker locations will have the greatest effect on the sound quality of the system. Different considerations are needed when choosing the locations that best suit your

needs. The locations must be large enough for the speakers to fit. Care is needed to ensure that

Inside

of Door

Speaker

cut out

Coaxial

Driver

Dampening Mat

Speaker installed

with no gaps

or air leaks

Dampening on

top of outer

door skin

Door Panel

Grille

Screws

Inside

of Door

Speaker

cut out

Speaker installed

with no gaps

or air leaks

Dampening on

top of outer

door skin

Door

Panel

Rear/Trunk

of Car

Rear Seat

the location you have chosen will not affect any of the mechanical or electrical operations of the vehicle.

Determining the best location for the speakers will depend on your cosmetic needs and your vehicle's interior. If minimal intrusion in your vehicle is desired, factory speaker locations may be the ticket for you. Placing the speaker in the factory location can often give very desirable results.

DOOR MOUNTING

When checking for possible speaker locations in the doors, check the operation of the window and all assemblies. There is also a stabilizer stop bar in between the door and the door jamb. This bar prevents the door from opening too far. Many shade tree installers overlook this and check for clearance only when the door is fully open.

Figure 1 Figura 1 Abbildung 1

REAR DECK MOUNTING

In rear deck installations, check the operation of the trunk suspension springs or tension bars. These tension bars move in the opening and closing of the trunk. You cannot be too cautious during this part of the installation, In addition, do not locate the speakers too close to the back of the rear deck. Installing the far screws will only be possible with the removal of the rear window.

Figure 2 Figura 2 Abbildung 2

INSTALLING THE MID/WOOFERS

Flush Mount

Tweeter

Assembly

Tweeter Cup

Pressure Ring

Tweeter Wire

Flush Mount Trim Ring

Wiring Harness

Panel

Wiring Harness

Panel

Step 1: Determine where the speakers will be mounted. Make sure there is a flat area large

enough for the speakers to fit properly. An uneven mounting surface can damage the driver.

Step 2: Check to make sure the space you have chosen for the speakers will not interfere with

the operation of the vehicle.

Step 3: Using the supplied template guide, mark the mounting hole and mounting screw hole

locations with a pen for each speaker.

Step 4: Cut the holes for the speaker. When using correctly sized factory locations, this step

can be passed. A hole can be cut either with a pair of metal tin snips, an air or jig saw, or with a hole saw corresponding to the size of the midrange listed below.

o 4-3/4" Hole Saw (5-1/4" woofer installation) o 5-5/8" Hole Saw (6-1/2" woofer installation)

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 5: Run the speaker wire to the speakers. Make sure to keep wires away from sharp metal

or other edges. When passing through metal, use a protective grommet.

Step 6: Pre-drill mounting screw holes using a 1/8" drill bit.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 7: Pull the wire through the speaker opening and connect to the speaker. Be sure to

observe proper mid/woofer polarity during this process.

Step 8: Mount the speaker- Place the speaker and the grille in the installation hole. Align the

mounting screw holes and drive in the four mounting screws.

Figure 3 Figura 3 Abbildung 3

INSTALLING THE TWEETER

Surface

Mount

Trim Ring

Mounting

Screws

Surface Mount Housing

Tweeter

Wire

Panel

Wiring Harness

SURFACE MOUNTING

Step 1: Determine the tweeter mounting location, then route the wires from the crossover to

Step 2: Place the provided template or tweeter cup against the panel and mark the two holes

Step 3: Drill the smaller holes using a 1/8" drill bit. These are the mounting screw holes.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

Step 4: Drill the larger off-center hole using a 3/8" drill bit, insert a grommet and route the

Step 5: After removing the surface mount tweeter assembly trim ring, route the tweeter wires

Step 6: Insert the excess speaker wire into the hole and position the housing so the housing

Step 7: Attach the housing using the supplied screws of the correct length for a solid mount.

Step 8: Insert the tweeter into the housing and attach the surface mount trim ring.

the tweeter location.

at the rear of the housing.

speaker wire from the crossover through the grommet.

through the larger hole in the housing and connect to the speaker wires from the crossover. (See Figure 4.)

will not pinch the wires after final mounting.

Figure 4 Figura 4 Abbildung 4

FULL FLUSH MOUNTING

Step 1:. Determine where the tweeter will be mounted. Make sure there is a flat area large

Step 2: Using the back half of the tweeter housing, mark with a pen the hole needed for the

Step 3: Be sure the hole is large enough for the tweeter housing, but not so large that the

Step 4: Cut the hole for the tweeter. When using factory locations, this step can be skipped.

WARNING: Check for clearance of window mechanisms and electrical wires BEFORE you drill.

enough for the tweeter and no obstructions behind the area.

tweeter.

flange will not cover the hole..

A hole can be cut either with a pair of metal tin snips or a 1-7/8" hole saw for hard materials.

Step 5: Install tweeter in flush mount housing.

Flush Mount

Tweeter

Assembly

Tweeter Cup

Pressure Ring

Tweeter Wire

Flush Mount Trim Ring

Wiring Harness

Panel

Step 6: Connect the speaker wires observing the correct polarity.

Step 7: Install tweeter and housing in the hole cut for mounting, so that the trim ring is flat

Step 8: Use the supplied pressure ring to secure the housing to the surface.

with the front of the surface.

Figure 5 Figura 5 Abbildung 5

INSTALLING THE CROSSOVER

Step 1: Find a location for the crossover away from any factory or after market electrical wires.

Step 2: Mount the crossover using the supplied wire ties.

Step 3: Connect the wires. Make sure the speaker wires for the midrange go to the mid/

It is recommended to mount the passive crossover close to the amplifier.

woofer output and the tweeter to the tweeter output. Be sure to observe the correct polarity. Changing the polarity of the tweeter may be necessary for optimum sound quality.

WIRING DIAGRAM

To woofer

To tweeter

To Amplifier

Note: The tweeter positive is the wire marked with the stripe. Note: Le câble positif du haut-parleur d'aigus est rayé. Nota. El positivo del tweeter es el cable que tiene la franja. Hinweis: Der positive Hochtönerdraht ist mit dem Streifen markiert. Nota: il filo positivo del tweeter è contrassegnato da una striscia. Nota: O cabo positivo do tweeter está marcado com a listra.

OutputInput

Figure 6 Figura 6 Abbildung 6

SPECIFICATIONS

Model/Part number CO552 CO652 Nominal Impedance

Power Continuous/Maximum 40 /100 w 50 /120 w Frequency Response 120 -20kHz 60 - 20kHz Sensitivity 87dB 85dB

Mounting Depth 1.97"/50mm 2.36"/60mm Mounting Diameter 4.72"/120mm 5.63"/143mm

4 ohm

FEATURES

Cone moisture and UV resistant paper cone Surround NBR (Nitrile butadiene rubber)

Voice Coil 2 layer copper clad aluminum wire on a Kapton former Tweeter metalized PEI (Polyetherimide) - Ferrofluid Spider single interlaced Conex Stamped steel baskets with Euro mounting configurations Two way systems have custom crossover with 6 dB high pass, 6 dB low pass and tweeter

protection Swivel tweeter

NOTE: All Specifications are subject to change without notice.

Figure 7 Figura 7 Abbildung 7

CO552 CO652

Dimensions inches/mm, Dimensions pouces/mm, Dimensiones plg./mm, Abmessungen Zoll/mm, Dimensioni pollici/millimetri, Dimensões polegadas/mm

A 1.97/50 2.36/60 B 0.71/18 0.91/23 C 2.76/70 3.15/80 D 4.72/120 5.63/143 E 5.12/130 6.50/165

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