Orion 3002 User Manual

CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Limited Two-Year Consumer Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Record Your Serial Number and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Amplifier Controls and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Stereo / Mono Input Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Internal Crossover Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Low-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
High-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
INTELLi Bass Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Amplifier Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Speaker Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Amplifier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Choosing Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Passenger Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Trunk Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
General Precautions and Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Tools of the Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Step By Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Set Up and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Adjusting the Sound of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
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©2004 Directed Electronics, Inc.
INTRODUCTION
Thank you for your purchase of Orion's 2002 or 3002 amplifier. Each Orion amplifier is designed to be the leader in its class offering ease of use, advanced features, and the most power. Orion amplifiers are designed as the best affordable high end car audio amplifier money can buy. Listed below are the features of the new Orion 2002 and 3002.
2002 - 50 Watts per channel, two-channel amplifier with dual built-in high-pass
and low-pass 12dB/octave crossover centered at 100Hz and INTELLi Bass. The 2002 is capable of 3, 2, or 1 channel operation with a maximum power of 200 Watts into 4W mono.
3002 - 75 Watts per channel, two-channel amplifier with dual built-in high-pass
and low-pass 12dB/octave crossover centered at 100Hz and INTELLi Bass. The 3002 is capable of 3, 2, or 1 channel operation with a maximum power of 300 Watts into 4W mono.
The installation of all Orion amplifiers will determine the overall performance result. Improper installation will not only limit the performance of your Orion system but also potentially compromise the reliability of the amplifier. To ensure proper sonic results and component reliability, please refer to your Authorized Orion dealer for installation assis­tance or advice. If you decide to perform the installation yourself, read the entire manual before beginning the installation.
What’s in the Box
(1) Amplifier
(1) Extra Fuse
(1) High Level Input Harness
(1) Allen Wrench 2.5mm
(1) Allen Wrench 3mm
(4) #8 self-tapping black Phillips head pan head screws
(1) Amplifier installation and operation manual
PRACTICE SAFE SOUND™
Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High power automotive sound systems can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and avoid long term exposure.
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©2004 Directed Electronics, Inc.
LIMITED TWO-YEAR CONSUMER WARRANTY
Directed Electronics, Inc. promises to the original purchaser, to replace this product should it prove to be defective in workmanship or material under normal use, for a period of two years from the date of purchase by the dealer as indicated by the date code marking of the product PROVIDED the product was installed by an authorized Directed dealer. During this two year period, there will be no charge for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid. If the unit was installed by anyone other than an authorized Directed dealer, the warranty period will be 1 year from date of purchase by the dealer as indicated by the date code marking of the product. During this 1 year period, there will be no charge for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid. This warranty is non-transferable and does not apply to any unit that has been modified or used in a manner contrary to its intended purpose, and does not cover damage to the unit caused by installation or removal of the unit. This warranty is void if the product has been damaged by accident or unreasonable use, neglect, improper service or other causes not arising out of defects in materials or construction. ALL WARRANTIES
INCLUDING BUT NOT LIMITED TO EXPRESS WARRANTY, IMPLIED WARRANTY, WAR­RANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND WARRANTY OF NON-INFRINGEMENT OF INTELLECTUAL PROPERTY ARE EXPRESSLY EXCLUDED TO THE MAXIMUM EXTENT ALLOWED BY LAW, AND DIRECTED NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY LIABILITY IN CONNECTION WITH THE SALE OF THE PRODUCT. DIRECTED HAS ABSOLUTELY NO LIABILITY FOR ANY AND ALL ACTS OF THIRD PARTIES INCLUDING ITS AUTHORIZED DEALERS OR INSTALLERS.
Unit must be returned to Directed, postage pre-paid, with: consumer's name, telephone number, and address, authorized dealer's name and address, and product description. IN
ORDER FOR THIS WARRANTY TO BE VALID, YOUR UNIT MUST BE SHIPPED WITH PROOF OF INSTALLATION BY AN AUTHORIZED DIRECTED DEALER. ALL UNITS RECEIVED BY DIRECTED FOR WARRANTY REPAIR WITHOUT PROOF OF DIRECTED DEALER INSTALLATION WILL BE COVERED BY THE LIMITED 1 YEAR PARTS AND LABOR WARRANTY. BY PURCHASING THIS PRODUCT, THE CONSUMER AGREES AND CONSENTS THAT ALL DISPUTES BETWEEN THE CONSUMER AND DIRECTED SHALL BE RESOLVED IN ACCORDANCE WITH CALIFORNIA LAWS IN SAN DIEGO COUNTY, CALI­FORNIA.
NOTE: This warranty does not cover labor costs for the removal and reinstallation of the
unit.
Record Your Serial Number and Date
Model: __________________________________________________
Serial Number: __________________________________________________
Date of Purchase: __________________________________________________
Purchased from: __________________________________________________
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©2004 Directed Electronics, Inc.
SPECIFICATIONS
1. All channels driven, continuous 4W load 20Hz to 20kHz, < 0.05% THD, with input voltage at 13.8VDC.
2. All channels driven, continuous 2W load 20Hz to 20kHz, < 0.1% THD, with input voltage at
13.8VDC.
Amplifier Section Orion 2002 Orion 3002
Power Output 4W Stereo (Watts) 50 x 2 75 x 2
Power Output 2W Stereo (Watts) 100 x 2 150 x 2
Power Output 4W Mono (Watts) 200 x 1 300 x 1
Distortion - all channels < 0.1% THD+N < 0.1% THD+N driven at rated power (20Hz to 20kHz)
Frequency Response 20Hz to 20kHZ 20Hz to 20kHZ
±0.25dB ±0.25dB
Linear Bandwidth 10Hz to 50kHz ±3dB 10Hz to 50kHz ±3dB
Signal-to-Noise Ratio > 100dB > 100dB at Rated Power
Damping factor > 200 > 200
Slew Rate > 20V per msec > 20V per msec
RCA Input Sensitivity 200mV to 5V 200mV to 5V
High Level Input Sensitivity 1V to 10V 1V to 10V
Input Impedance 10kW 10kW
Fuse Type 1 x 25 Amp ATC 1 x 30 Amp ATC
Dimensions 12.4" x 10.5" x 2.4" 15.2" x 10.5" x 2.4"
Weight 7 lbs. 9 lbs.
Crossover Section
Low Pass Crossover Continuously Variable Continuously Variable
2nd Order 2nd Order
(12dB per octave) (12dB per octave)
Low Pass Frequency Range 20Hz to 3kHz 20Hz to 3kHz
High Pass Crossover Continuously Variable Continuously Variable
2nd Order 2nd Order
(12dB per octave) (12dB per octave)
High Pass Frequency Range 20Hz to 3kHz 20Hz to 3kHz
INTELLi Bass 16dB boost 16dB boost
INTELLi Bass Center Frequency 45Hz 45Hz
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©2004 Directed Electronics, Inc.
AMPLIFIER CONTROLS AND CONNECTIONS
1. Power LED - when lit indicates that the amplifier is on.
2. Stereo/Mono Switch - configures the amplifier for one or two inputs.
3. High-Level Input Connector - accepts input from head unit's speaker output.
4. RCA Inputs - accepts RCA input from a source unit, preamplifier, or equalizer.
5. Gain Control - continuously adjusts from 200mV to 5V for full power output.
6. Frequency Control - adjusts the frequency of the crossover.
7. Crossover Switch - controls the type of filter for the onboard active crossover. Full does not attenuate any frequencies and is for full range speaker systems. High attenuates low frequencies and is used for mid-range speakers and tweeters. Low attenuates high frequencies and is used for subwoofer speakers.
8. INTELLi Bass Control - continuously adjusts from 0 to 16dB of boost centered at 45Hz.
9. REM Remote Turn-on Input - turns on the amplifier when fed 12 V+.
10. Power Connections - accepts greater than 8 AWG power and ground cables.
11. 1 ATC Fuse - protects the amplifier from over current situations.
12. Speaker Connections - accepts up to 12-gauge speaker wire.
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