Orion 3000, 25000, 12000, 6000 User Manual

CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Limited Two-Year Consumer Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Record Your Serial Number and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
End Panel Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Signal Input and Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Input Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Phase Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Auxiliary Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Internal Crossover Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Low-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
High-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Fine Tuning the Crossovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Adjusting INTELLi Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Infinite Baffle Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Sealed Example High-Pass Set at 20Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Sealed Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Vented Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Remote Gain Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Connections for the 300D, 600D, and 1200D . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Connections for the 2500D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Speaker Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Choosing Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Passenger Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Trunk Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
General Precautions and Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Tools of the Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Step By Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Set Up and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Adjusting the Sound of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
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©2004 Directed Electronics, Inc.
INTRODUCTION
Thank you for your purchase of Orion's 300D, 600D, 1200D, or 2500D power amplifier. Each Orion amplifier is designed to be the leader in its class offering the most power, advanced features, and extreme ease of use. In high-end sound systems or high SPL systems, Orion amplifiers will give you years of trouble-free performance.
300D - 300 Watt single-channel Class D amplifier with built-in fully variable high-
pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with optional remote gain, the 300D is capable of one-channel operation with a maximum power of 300 Watts into 1W.
600D - 600 Watt single-channel Class D amplifier with built-in fully variable high-
pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with optional remote gain, the 600D is capable of one-channel operation with a maximum power of 600 Watts into 1W.
1200D - 1200 Watt single-channel Class D amplifier with built-in fully variable
high-pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with option­al remote gain, the 1200D is capable of one-channel operation with a maximum power of 1200 Watts into 1W.
2500D - 2500 Watt single-channel Class D amplifier with built-in fully variable
high-pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with option­al remote gain, the 2500D is capable of one-channel operation with a maximum power of 2500 Watts into 1W.
The installation of all Orion components will determine the overall performance result. Improper installation will not only limit the performance of your Orion system but also potentially compromise the reliability of this amplifier. To ensure proper sonic results and component reliability, please refer to your authorized Orion dealer for installation assis­tance or advice. If you decide to perform the installation yourself, be sure to read the entire manual before beginning the installation.
What’s in the Box
(1) Amplifier
(1) Spare fuse(s) (300D, 600D and 1200D only)
(1) Allen wrench 2.5mm
(1) Allen wrench 3mm
(4) #8 self-tapping black Phillips head pan head screws
(1) Amplifier installation and operation manual
PRACTICE SAFE SOUND™
Continuous exposure to sound pressure levels over 100dB may cause permanent hearing loss. High power automotive sound systems can generate sound pressure levels in excess of 130dB. When playing your system at high levels, please use hearing protection and avoid long term exposure.
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©2004 Directed Electronics, Inc.
LIMITED TWO-YEAR CONSUMER WARRANTY
Directed Electronics, Inc. promises to the original purchaser, to replace this product should it prove to be defective in workmanship or material under normal use, for a period of two years from the date of purchase by the dealer as indicated by the date code marking of the product PROVIDED the product was installed by an authorized Directed dealer. During this two year period, there will be no charge for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid. If the unit was installed by anyone other than an authorized Directed dealer, the warranty period will be 1 year from date of purchase by the dealer as indicated by the date code marking of the product. During this 1 year period, there will be no charge for this replacement PROVIDED the unit is returned to Directed, shipping pre-paid. This warranty is non-transferable and does not apply to any unit that has been modified or used in a manner contrary to its intended purpose, and does not cover damage to the unit caused by installation or removal of the unit. This warranty is void if the product has been damaged by accident or unreasonable use, neglect, improper service or other causes not arising out of defects in materials or construction. ALL WARRANTIES
INCLUDING BUT NOT LIMITED TO EXPRESS WARRANTY, IMPLIED WARRANTY, WAR­RANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND WARRANTY OF NON-INFRINGEMENT OF INTELLECTUAL PROPERTY ARE EXPRESSLY EXCLUDED TO THE MAXIMUM EXTENT ALLOWED BY LAW, AND DIRECTED NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY LIABILITY IN CONNECTION WITH THE SALE OF THE PRODUCT. DIRECTED HAS ABSOLUTELY NO LIABILITY FOR ANY AND ALL ACTS OF THIRD PARTIES INCLUDING ITS AUTHORIZED DEALERS OR INSTALLERS.
Unit must be returned to Directed, postage pre-paid, with: consumer's name, telephone number, and address, authorized dealer's name and address, and product description. IN
ORDER FOR THIS WARRANTY TO BE VALID, YOUR UNIT MUST BE SHIPPED WITH PROOF OF INSTALLATION BY AN AUTHORIZED DIRECTED DEALER. ALL UNITS RECEIVED BY DIRECTED FOR WARRANTY REPAIR WITHOUT PROOF OF DIRECTED DEALER INSTALLATION WILL BE COVERED BY THE LIMITED 1 YEAR PARTS AND LABOR WARRANTY. BY PURCHASING THIS PRODUCT, THE CONSUMER AGREES AND CONSENTS THAT ALL DISPUTES BETWEEN THE CONSUMER AND DIRECTED SHALL BE RESOLVED IN ACCORDANCE WITH CALIFORNIA LAWS IN SAN DIEGO COUNTY, CALI­FORNIA.
NOTE: This warranty does not cover labor costs for the removal and reinstallation of the
unit.
Record Your Serial Number and Date
Model: __________________________________________________
Serial Number: __________________________________________________
Date of Purchase: __________________________________________________
Purchased from: __________________________________________________
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©2004 Directed Electronics, Inc.
END PANEL LAYOUTS
1. Power LED - when lit indicates that the amplifier is on.
2. Gain Control - continuously adjusts from 200mV to 5V for full power output.
3. Copy/Gain/Master Switch - determines the configuration of the RCA outputs (600D, 1200D, 2600D only).
4. RCA Inputs - accepts RCA input from a source unit, preamplifier, or equalizer.
5. RCA Outputs - provides easy connection to additional amplifiers.
6. Low-Pass Crossover Switch - activates low pass crossover.
7. Low-Pass Frequency Control - adjusts the frequency of the low-pass crossover.
8. High-Pass Crossover Switch - activates high pass crossover (part of Intelli-Q function).
9. High-Pass Frequency Control - adjusts the frequency of the high-pass crossover.
10. INTELLi Q Control - continuously adjusts the "Q" boost of the high-pass crossover from 0 to 10dB of boost.
11. Phase Control Switch - Allows for adjustment of phase and makes bridging amplifiers possible.
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12. Speaker Connections - accepts up to 12-gauge speaker wire.
13. Remote Gain Jack - connects optional RGC-1 (remote gain control).
14. 1 ATC Fuse (300D) - protects the amplifier from over current situations.
14. 1 MAXI Fuse (600D) - protects the amplifier from over current situations.
15 3 ATC Fuses (1200D) - protects the amplifier from over current situations.
16. Power Connections - accepts up to 4 AWG power and ground cables.
17. Additional Power Connectors (2500D) - accepts secondary power and ground cables.
18. REM Remote Turn-on Input - turns on the amplifier when fed 12 V+.
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©2004 Directed Electronics, Inc.
CEA SPECIFICATIONS
330000DD Power Output: 175 Watts RMS x 1 at 4 ohms and <
1% THD+N
Signal to Noise Ratio: -60 dBA (reference 1 Watt into 4 ohms)
660000DD Power Output: 290 Watts RMS x 1 at 4 ohms and <
1% THD+N
Signal to Noise Ratio: -68 dBA (reference 1 Watt into 4 ohms)
11220000DD Power Output: 475 Watts RMS x 1 at 4 ohms and <
1% THD+N
Signal to Noise Ratio: -60 dBA (reference 1 Watt into 4 ohms)
22550000DD Power Output: 1000 Watts RMS x 1 at 4 ohms and <
1% THD+N
Signal to Noise Ratio: -50 dBA (reference 1 Watt into 4 ohms)
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