Orion 2xx User Manual

Installation and Operating Manual

Enhanced Model 2xx

Software v3.x

Magnetostrictive

Level Transmitter

SIL 2

Read this Manual Before Installing

his manual provides information on the Jupiter

agne-

m tostrictive transmitter. It is important that all instructions are read carefully and followed in sequence. Detailed instructions are included in the Installation section of this manual.

Conventions Used in this Manual

Certain conventions are used in this manual to convey specific types of information. General technical material, support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings.

Notice of Trademark, Copyright, and Limitations

rion & Orion logotype, Magnetrol & Magnetrol

O logotype, and Jupiter are registered trademarks of Magnetrol International.

Performance specifications are effective with date of issue and are subject to change without notice. Magnetrol reserves the right to make changes to the product described in this manual at any time without notice. Magnetrol makes no warranty with respect to the accuracy of the information in this manual.

NOTES

Notes contain information that augments or clarifies an operating step. Notes do not normally contain actions. They follow the procedural steps to which they refer.

Cautions

Cautions alert the technician to special conditions that could injure personnel, damage equipment, or reduce a component’s mechanical integrity. Cautions are also used to alert the technician to unsafe practices or the need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNINGS

Warnings identify potentially dangerous situations or serious hazards. In this manual, a warning indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death.

Safety Messages

Follow all standard industry procedures for servicing electrical equipment when working with or around high voltage. Always shut off the power supply before touching any components.

WARNING! Explosion hazard. Do not connect or dis-

connect equipment unless power has been switched off or the area is known to be non-hazardous.

Low Voltage Directive

For use in Installation Category II, Pollution Degree 2. If equipment is used in a manner not specified by the manufacturer, protection provided by the equipment may be impaired.

Warranty

All Magnetrol/Orion electronic level and flow controls are warranted free of defects in materials or workmanship for one full year from the date of original factory shipment.

If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is determined to be covered under the warranty; then, Magnetrol/Orion will repair or replace the control at no cost to the purchaser (or owner) other than transportation.

Specific to the Jupiter line of products; warranty will be void should the electronics housing or threaded fittings be rotated. Rotating the electronics enclosure could cause damage to the sensor cables.

Magnetrol/Orion shall not be liable for misapplication, labor claims, direct or consequential damage or expense arising from the installation or use of equipment. There are no other warranties expressed or implied, except special written warranties covering some Magnetrol/Orion products.

Quality Assurance

The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company. Magnetrol is committed to providing full customer satisfaction both in quality products and quality service.

Magnetrol’s quality assurance system is registered to ISO 9001 affirming its commitment to known international quality standards providing the strongest assurance of product/service quality available.

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Enhanced Jupiter®Magnetostrictive Transmitter

Table of Contents

1.0 Installation .....................................................................4

1.1 Unpacking ................................................................4

1.2 Electrostatic Discharge (ESD) Handling Procedure...4

1.3 Before You Begin.......................................................5

1.3.1 Site Preparation..............................................5

1.3.2 Equipment and Tools .....................................5

1.3.3 Operational Considerations............................6

1.3.4 Configuration Information.............................6

1.4 Mounting..................................................................6

1.4.1 External..........................................................6

1.4.2 Internal, Direct Insertion................................7

1.5 Wiring ......................................................................8

1.6 Configuring the Transmitter......................................9

1.6.1 Operating Parameters.....................................9

1.6.2 Transmitter Display and Keypad ....................9

1.6.3 Password Protection .......................................9

1.6.4 Menu: Step-By-Step Procedure.....................10

1.6.4.1 Measurement Type: Level Only.............11

1.6.4.2 Measurement Type: Interface Only .......13

1.6.4.3 Measurement Type: Interface & Level ...15

1.6.4.4 Measurement Type: Level & Interface ...17

1.7 Configuration Using HART®..................................19

1.7.1 Connections .................................................19

1.7.2 HART Display Menu...................................19

1.7.3 HART Revision Table ..................................19

1.7.4 HART Menu................................................20

UNDATION

1.8 FO

1.8.1 Description ...................................................21

1.8.2 Benefits .........................................................22

1.8.3 Device Descriptions ......................................22

1.8.4 Intrinsically Safe............................................23

2.0 Reference Information..................................................24

2.1 Description .............................................................24

2.2 Theory of Operation...............................................24

2.3 Troubleshooting ......................................................25

2.3.1 Troubleshooting ...........................................25

2.3.2 Status Messages ............................................26

2.3.3 Troubleshooting Flowcharts..........................27

2.4 Agency ....................................................................30

2.4.1 Agency Drawing...........................................30

2.4.2 Agency Specifications (Explosion Proof) ......32

2.4.3 Agency Specifications (ATEX)......................32

2.5 Maintenance ...........................................................32

2.5.1 Keep Control Clean .....................................32

2.6 Replacement Parts...................................................33

2.6.1 Parts Identification .......................................33

2.7 Specifications ..........................................................34

2.7.1 Performance .................................................34

2.7.2 Functional....................................................35

2.7.3 Physical ........................................................35

Glossary .........................................................................37

Configuration Data Sheet .............................................39

Fieldbus®Digital Communications ...21

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1.0 Installation

aution: If equipment is used in a manner not specified by manu-

facturer, protection provided by equipment may be impaired

This section provides detailed procedures for properly installing, wiring, configuring and, if needed, troubleshooting the Jupiter magnetostrictive level transmitter.

In most cases externally mounted units will be shipped from the factory attached to the Orion Instruments magnetic level indicator.

1.1 Unpacking

Caution: Do not rotate the Jupiter electronics enclosure or any

threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables.

Unpack the instrument carefully. Inspect all units for damage. Report any concealed damage to carrier within 24 hours. Check the contents against the packing slip and purchase order. Check and record the serial number for future reference when ordering parts.

Caution: Do not discard the shipping container until all parts are

accounted for and inspected.

1.2 Electrostatic Discharge (ESD) Handling Procedure

Magnetrol/Orion’s electronic instruments are manufactured to the highest quality standards. These instruments use electronic components that may be damaged by static electricity present in most work environments.

The following steps are recommended to reduce the risk of component failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil. Do not place boards on foam packing materials.

• Use a grounding wrist strap when installing and removing circuit boards. A grounded workstation is recommended.

• Handle circuit boards only by the edges. Do not touch components or connector pins.

• Make sure that all electrical connections are completely made and none are partial or floating. Ground all equipment to a good, earth ground.

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1.3 Before You Begin

Caution: This instrument is intended for use in Installation

ategory II, Pollution Degree 2 locations.

1.3.1 Site Preparation

Each Jupiter magnetostrictive transmitter is built to match the specifications required within the defined model option number. Wiring terminations will need to be made and the configuration will need to be accomplished.

Ensure that the power to be supplied to the instrument is the same voltage (24 VDC) as ordered with the instrument, and that the wiring between the power supply and the Jupiter transmitter is correct for the type of installation. See Specifications, Section 2.7.

NOTE: Applying incorrect voltage will damage the unit.

When installing the Jupiter transmitter in a general purpose or hazardous area, all local, state, and federal regulations and guidelines must be observed. See Wiring, Section 1.5.

1.3.2 Equipment and Tools

For installation of a new Jupiter with magnetic level indicator set, refer to Orion Instruments instruction manual 46-638.

To attach a Jupiter transmitter to an existing MLI or direct insertion model, you may need the following tools:

⁄16" Nut-Driver (for tightening the mounting clamps).

•

• Screwdriver and assorted hand tools for making conduit and electrical connections.

• Tape measure or ruler if configuring via Set 4 mA and Set 20 mA display screens.

• Digital multimeter or DVM to troubleshoot supply voltage problems.

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1.3.3 Operational Considerations

Exterior ambient temperature of the service should not exceed the design specifications of the electronics (-40° to +175° F (-40° to +80° C)). The operating temperature limits of the LCD are -5° to +160° F (-20° to +70° C). Temperatures below -5° F will cause the display to temporarily white out, and temperatures above +160° F will cause the display to go temporarily black. It will recover without damage when the operating temperature range returns. A sunshade should be used if electronics are mounted in direct sunlight.

Maximum process temperature for direct insertion transmitters is +500° F (+260° C). Externally mounted transmitters can be used with process temperatures up to +850° F (+455° C) if the MLI is equipped with an insulation blanket from the factory.

1.3.4 Configuration Information

Some key information is needed to configure the Jupiter transmitter. Complete the following operating parameters table before beginning configuration.

Display Question Answer

Units What units of measurement will be

used? (inches or centimeters) _____________

Probe What probe length is listed on the Length model information? _____________

Set What is the 0% reference point for the

4.0 mA 4.0 mA value? _____________

Set What is the 100% reference point for

20.0 mA the 20.0 mA value? _____________

1.4 Mounting

1.4.1 External

Caution: Do not rotate the Jupiter electronics enclosure or any

threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables.

If ordered from the factory with the MLI, the transmitter will be attached to the gauge and configured for the measuring range specified at the time of order placement. If not, use the following directions:

1. Place the Jupiter transmitter and mounting clamps in a convenient location.

2. Position the Jupiter transmitter on the side of the MLI where it will be attached. Mark the location and the exact

Figure 1

Mounting External Jupiter

area where the clamps will be attached to hold the Jupiter in place.

46-648 Jupiter Magnetostrictive Transmitters

3. Attach the lower clamp and tighten so that it remains in

Bottom view

Upper Clamp

place, but loose enough so that there is still room to place the guide tab from the Jupiter between the inside of the clamp and the outer diameter of the MLI chamber. See Figure 1.

4. The upper clamp will need to be open to a large enough diameter to be able to mount to the MLI as well as the probe. The upper clamp should be positioned just above

⁄4" NPT threads. See Figure 2.

the

5. Mount the Jupiter guide pin in the lower clamp and tighten. If necessary, use strapping tape to temporarily hold in place on the MLI. See Figure 1.

6. Position the upper clamp to attach the unit to the MLI and tighten. See Figure 1.

7. Discard any tape temporarily holding the Jupiter to the MLI.

1.4.2 Internal, Direct Insertion

Figure 2

Figure 3

Float Attachment Detail

Use caution when handling probes to ensure probe is not bent during installation. A bend in the probe may prevent float from traveling freely up and down the probe.

Caution: Do not rotate the Jupiter electronics enclosure or any

threaded fittings. Rotating the electronics enclosure will void warranty and could cause damage to sensor cables.

NOTE: Direct Insertion models may be calibrated prior to installation

by positioning the float at the desired 4 mA & 20 mA points. See Section 1.6 for calibration details.

1. Verify float will pass through vessel opening, if not, it will be necessary to attach the float after the probe is installed.

2. Carefully insert probe into vessel and thread or bolt to the mating connection as appropriate.

3. The float is held on the probe by a C-clip inserted into a groove machined into the tip of the probe. The float is attached or removed by removing and reinserting the C-clip. See figure 3. To ensure proper float orientation, the float is marked “Up ”.

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1.5 Wiring

Red (+)

Black (-)

(

Caution: The HART version Jupiter transmitter operates at 12–28

DC. The Fieldbus version operates at the 9–32 VDC.

V Higher voltages will damage the transmitter.

Wiring between the power supply and the Jupiter transmitter should be made using 18–22 AWG shielded twisted pair instrument cable. The transmitter enclosure consists of two compartments. The upper compartment is used to terminate the field wires (wiring termination compartment), and the lower is the electronics compartment.

The Jupiter is offered for use in Class I, Div 1 areas (flammable gasses may be present). Follow the instructions below to complete wiring of the instrument.

WARNING! Explosion hazard. Do not disconnect equipment unless

power has been switched off or the area is known to be non-hazardous.

Figure 4

Wiring Diagram

An explosion proof (XP) installation potentially has flammable vapors or media present. Covers on instruments in these areas must remain on and tight while power is applied to the instrument.

Equipment installed in an area classified as Class I, Div 2, reflects that flammable or explosive vapors may be present.

To install intrinsically safe wiring, make sure the IS barrier is properly installed in the safe area or suitably installed in a hazardous area (refer to local plant or facility procedures). Complete the wiring from the barrier to the Jupiter transmitter. See Agency Specifications– Intrinsically Safe Installations, Section 2.4.1.

1. Make sure power is off in any junction box which will be exposed to the atmosphere, unless the area has already been sniffed and approved free of flammable vapors.

2. The top cover (field wiring compartment) of the Jupiter transmitter may be removed. Place the cover in a location where dirt will not get on the threads.

3. Connect shield to an earth ground at the power supply.

4. Connect positive supply wire to the (+) terminal and the negative supply wire to the (-) terminal.

5. Tighten and check connections, then replace cover.

6. An explosion proof seal is not required unless specifically noted by the local code.

Note: All local, state and federal regulations and electrical codes

must be adhered to during and after installation.

7. Power may be applied to the instrument when the installation is complete and has been checked by the instrument engineer or safety officer.

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1.6 Configuring the Transmitter

The Jupiter transmitter comes configured from the factory with regard to probe, float type, and orientation.

Information on configuring the transmitter using a HART communicator is given in Configuration Using HART,

Section 1.7.

1.6.1 Operating Parameters

Some key information is needed to calibrate the Jupiter transmitter. Complete the configuration information table.

See Configuration Information, Section 1.3.4.

1.6.2 Transmitter Display and Keypad

The Jupiter transmitter has a liquid-crystal display (LCD) capable of showing two lines of 8 characters each. Transmitter measurements and configuration menu screens are shown on the LCD.

The transmitter default display is the measurement screen. It cycles every 5 seconds to display STATUS, LEVEL, %OUTPUT, and LOOP information. The transmitter defaults to this display after 5 minutes if no keystrokes are sensed.

The keypad has three arrows used to scroll through the displays and to calibrate the transmitter – the Up and Down Arrow ( ) keys and the Enter ( ) key.

Arrows Display Mode Configuration Mode

Up and Down Moves forward and backward Increases or decreases the

Enter Enters the configuration mode Accepts a value and returns

1.6.3 Password Protection (Default = 0)

Function in Function in

in the configuration program value displayed or moves to from one display to another. another choice.

(noted by an exclamation point to the display mode. as the last character in the top display line).

Á Á

Note: Hold arrow key for rapid scrolling.

The Jupiter transmitter is password protected to restrict access to certain portions of the menu structure that affect the operation of the system. When the proper password is entered, an exclamation point (!) appears as the last character of the first line of the display. The password can be changed to any numerical value up to 255. The password is required whenever configuration values are changed.

46-648 Jupiter Magnetostrictive Transmitters

The default password installed in the transmitter at the factory is 0 (password disabled). The last step in the configuration menu provides the option to enter a new password. If 0 is entered as a password, the transmitter is no longer password protected and any value in the menu can be altered (except diagnostic values) without entering a confirming password.

NOTE: If the password is not known, the menu item New Password

displays an encrypted value representing the present password. Call the factory with this encrypted value to determine the actual password.

1.6.4 Menu: Step-By-Step Procedure

The following table provides a complete explanation of the software menus displayed by the Jupiter transmitter. Use this table as a step-by-step guide to configure the transmitter.

The first column presents the menus shown on the transmitter display. The displays are in the order they would appear if the arrow keys were used to scroll through the menu. The numbers are not shown on the display. They are provided as a reference.

The second column provides the actions to take when configuring the transmitter. Additional information or an explanation of an action is given in the third column.

Models with one float:

Level only calibration — proceed to Section 1.6.4.1 Interface only calibration — proceed to Section 1.6.4.2

Models with two floats:

Interface and level calibration — proceed to Section 1.6.4.3

• The loop output will follow the interface layer.

• Upper liquid level is for display only.

Level and interface calibration — proceed to Section 1.6.4.4

• The loop output will follow overall liquid level.

• Interface level is for display only.

NOTE: Float 1 is the float nearest to the transmitter head, Float 2 is

the second (i.e., for top-mounted units, Float 1 is the top level float and Float 2 is the interface layer float; for bottom-mounted models, Float 1 is the interface float, Float 2 is the top level float).

46-648 Jupiter Magnetostrictive Transmitters

1.6.4.1 Measurement Type: Level Only

Display Action Comment

Status

Level % Output Loop

Level

xxx.xx

Transmitter Display Transmitter default display. Status, Level, % Output, and Loop

Transmitter Display Level measurement in centimeters or inches

values cycle every 8 seconds.

% Output

xx.xx%

Loop

xx.xx mA

MeasType

Units

Probe Ln xxx.xxlu

Set 4mA

xxx.xxlu

Set 20mA xxx.xxlu

Lvl Ofst xxx.xxlu

Damping

xx.x s

Fault

22mA

Poll Adr

Trim 4

xxxx

Trim 20

xxxx

Loop Tst

Transmitter Display Level as a percentage of loop current span

ransmitter Display Loop current output (mA)

Select type of measurement Choose Lvl Only

Select units of length Choose cm or in

Enter exact length of probe 6–420 inches (15.24–1066.8 cm)

Enter the PV value for 4 mA

Enter 4 mA point in level units

point

Enter the PV value for 20 mA

Enter 20 mA point in level units

point

Enter the level offset value Changes zero level as referenced from probe tip

Enter damping filter time 0–1 second in 0.1 increments

1–25 seconds in 1.0 increments

Select loop current under

3.6 mA, 22 mA or Hold

fault condition

Enter HART polling address

0–15

number

Adjust 4 mA point Attach a meter to the output. If the output does not equal 4 mA,

adjust the value of the display until the meter reads 4 mA

Adjust 20 mA point Attach a meter to the output. If the output does not equal 20 mA,

adjust the value of the display until the meter reads 20 mA

Enter a mA value Set mA output to a value between 3.6 and 22.0 mA

DeadBand

xx.x

Factory Setting Diagnostic, factory setting

Enter mounting type MLI Top (external probe; transmitter top mounted)

46-648 Jupiter Magnetostrictive Transmitters

Snsr Mnt

Trim Lvl

xx.xx

F1 Cnts

New Pass

Xxx

Language (select)

Jupiter HT

Ver 3.0A

Enter value to adjust Level reading

Display only For factory diagnostic use

Enter new password Use up and down keys to select desired value (0–255)

Select from English or Spanish

Display only Product firmware version

MLI Bot (external probe; transmitter bottom mounted) Dir Near (NPT, BSP, and 600# or less flanged probe) Dir Ext (flanged probes 900# class and over)

-20.00 inches ≤ Trim Lvl ≤ 20.00 inches

Changes display language

1.6.4.1 Measurement Type: Level Only (cont.)

Display Action Comment

(current status)

DispFact (select)

History

Run Time

Select Yes to display factory parameter menus

Enter to view history of exceptions

Display only Elapsed time since power on; reset to zero with History Reset

Diagnostic Display

History

Reset

Conv Fct

xxxxxx

Scl Ofst

F1Thresh

F1 Polar

Senstvty

Drv Ampl

ElecTemp

xxx C

Max Temp

xxx c

Min Temp

xxx C

Press Enter and select yes to

lear history

Factory parameter Do not adjust

Diagnostic Display Present temperature in electronics compartment (degrees C)

Diagnostic Display Maximum electronics temperature recorded (degrees C)

Diagnostic Display Minimum electronics temperature recorded (degrees C)

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