Oriental motor DSCD15JA, DSCD6JA, DSCD15JC, DSCD15UA, DSCD15EC Operating Manual

...
AC Speed Controller
HP-5075
DSC
Series
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions.
Please read it thoroughly to ensure safe operation.
Always keep the manual where it is readily available.
Table of contents
1 Introduction ......................................................... 3
1.1 Before using the product ......................................3
1.2 Description of operating manual ......................3
2 Safety precautions ............................................. 4
3 Preparation ........................................................... 5
3.1 Checking the product ............................................ 5
3.2 How to identify the product model ..................5
3.3 Information about nameplate ............................ 5
3.4 Products possible to combine ............................ 6
3.5 Names and functions of parts .............................7
4 Installation ............................................................ 8
4.1 Installation location ................................................ 8
4.2 Installing the speed controller ............................8
4.3 Installing the capacitor ........................................10
5 Connection .........................................................11
5.1 Connecting the AC power supply and
capacitor ...................................................................11
5.2 Connecting the motor and speed
controller ..................................................................12
5.3 Grounding ................................................................12
5.4 Connecting the control DC power supply
and I/O signals ........................................................13
5.5 Connection example for I/O signals and
programmable controller ...................................15
6 Operation ............................................................16
6.1 Power ON..................................................................16
Test operation ............................................................16
6.2 Starting, stopping .................................................17
6.3 Setting the rotation speed .................................17
Setting method using the operation panel ....18
Remote setting method .........................................18
6.4 Setting the acceleration time and
deceleration time ..................................................19
6.5 Motor rotation direction ....................................19
6.6 Timing chart ............................................................20
6.7 Short time cycle operation and braking
current .......................................................................20
6.8 Operating at two or more speeds
(multi-speed operation) ......................................21
6.9 Adjusting the rotation speed of two or more motors by a single setting device
(multi-motor control) ...........................................22
7 Function ...............................................................23
7.1 Functions list ...........................................................23
7.2 Operation panel transitions ..............................24
7.3 Items that can be monitored ............................26
7.4 Setting the operation data .................................26
7.5 Setting the parameters .......................................27
Parameter list ..............................................................27
Displayed digit number when setting the
speed reduction ratio or speed increasing
ratio ................................................................................ 28
How to calculate the speed reduction ratio
when displaying the conveyor transfer
speed ............................................................................. 28
Limits the setting range of the rotation
speed ............................................................................. 28
Description of I/O signals that can be
assigned .......................................................................29
7.6 Prohibiting data editing .....................................29
8 Alarms ...................................................................30
8.1 Alarms ........................................................................30
8.2 Warnings ...................................................................32
9 Troubleshooting ...............................................33
10 Maintenance and inspection .......................34
10.1 Inspection ................................................................34
10.2 Warranty ...................................................................34
10.3 Disposal .....................................................................34
11 Accessories (sold separately)........................35
12 Regulations and standards ...........................36
12.1 UL Standards, CSA Standards ............................36
12.2 EU Directives ...........................................................36
12.3 Republic of Korea, Radio Waves Act ...............36
12.4 RoHS Directive ........................................................36
12.5 Installing and wiring in compliance with
EMC Directive ..........................................................37
13 Specications .....................................................39
13.1 Specications ..........................................................39
13.2 General specications ..........................................39
−2−

1 Introduction

1.1 Before using the product

Only qualied personnel of electrical and mechanical engineering should work with the product. Use the product correctly after thoroughly reading the section "2 Safety precautions." In addition, be sure to observe the contents described in warning, caution, and note in this manual. The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.

1.2 Description of operating manual

Series OPERATING MANUAL (this document)
DSC
This manual explains the function, installation and connection methods, troubleshooting, and others for the speed controller.
Motor OPERATING MANUAL (Included with the motor)
SCM
This manual explains the functions as well as the installation method and others for the motor.
Introduction
−3−
Safety precautions
WARNING
CAUTION
WARNING
CAUTION

2 Safety precautions

The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions.
Handling the product without observing the instructions that accompany a "Warning" symbol may result in serious injury or death.
Handling the product without observing the instructions that accompany a "Caution" symbol may result in injury or property damage.
Note
Explanation of graphic symbols
Indicates "prohibited" actions that must not be performed.
Do not use the product in explosive or corrosive environments, in the presence of ammable gases, locations subjected to splashing
water, or near combustibles. Doing so may result in re, electric shock or injury. Do not transport, install the product, perform connections or inspections when the power is on. Always turn o the power before
carrying out these operations. Accidental contact may result in electric shock. The terminals on the speed controller front panel marked with
CN1 and CN3 while the power is supplied. Doing so may result in re or electric shock. Do not forcibly bend, pull or pinch the cable. Doing so may result in re or electric shock.
Do not touch the connector of the speed controller immediately after the power is turned o (for a period of 1 minute). Doing so may
result in electric shock. Do not disassemble or modify the motor and speed controller. Doing so may result in electric shock or injury.
Only qualied and educated personnel should be allowed to perform installation, connection, operation and inspection/
troubleshooting of the product. Handling by unqualied and uneducated personnel may result in re, electric shock or injury. Install the speed controller in an enclosure. Failure to do so may result in electric shock or injury.
For the AC power supply voltage of the speed controller, use the same power supply voltage as the motor specication. Failure to do so
may result in re or damage to equipment. The speed controller has no built-in fuse for overcurrent protection. Be sure to connect a device for fuse in the AC power supply line.
Failure to do so may result in re. Securely connect and ground in accordance with the section for connection. Failure to do so may result in re or electric shock.
Be sure to observe the specied cable sizes. Failure to do so may result in re.
Insulate the connection terminals of the included capacitor using the included capacitor cap. Accidental contact may result in electric shock.

The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product.
Indicates "compulsory" actions that must be performed.
symbol indicate the presence of high voltage. Do not touch the
−4−
Do not use the motor and speed controller beyond their specications. Doing so may result in electric shock, injury or damage to equipment.

Do not carry the motor by holding the motor output shaft or motor lead wires. Doing so may cause injury.
Keep the area around the motor and speed controller free of combustible materials. Failure to do so may result in re or a skin burn(s).
Do not leave anything around the motor and speed controller that would obstruct ventilation. Doing so may result in damage to equipment.

Do not wire the electromagnetic contactor or power relay between the motor and speed controller. To switch the rotation direction
using the electromagnetic contactor may cause damage to equipment. Do not touch the rotating part (output shaft) while operating the motor. Doing so may cause injury.
Do not use the product in vertical drive (elevating application). Doing so may result in injury or damage to equipment.
If an alarm of the speed controller is generated, remove the cause before resetting the alarm. Failure to do so may result in injury or
damage to equipment. Securely install the motor and speed controller to the mounting plate and DIN rail respectively. Inappropriate installation may cause
the motor and speed controller to drop, resulting in injury or equipment damage. Use a motor and speed controller only in the specied combination. Failure to do so may result in re.
Provide an emergency-stop device or emergency-stop circuit external to the equipment so that the entire equipment will operate
safely in the event of a system failure or malfunction. Failure to do so may result in injury. Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity. Failure to do so may result
in damage to equipment. If abnormal conditions occurred, stop the operation immediately and turn o the speed controller power. Failure to do so may result in
re, electrical shock or injury. Conduct the insulation resistance measurement or dielectric strength test separately on the motor and speed controller. Conducting
while the motor and speed controller are connected may result in damage to equipment. The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions. If the operator is
allowed to approach the motor in operation, attach a warning label in a conspicuous position as shown in the gure. Failure to do so may result in a skin burn(s).
Warning label

3 Preparation

DSCD 25 JA
This section explains the items you should check, as well as the name and function of each part.

3.1 Checking the product

Verify that the items listed below are included. Report any missing or damaged items to the branch or sales oce from which you purchased the product. The model name purchased means the set of the speed controller and capacitor. Verify the model name shown on the package label. Refer to "3.4 Products possible to combine" on p.6 for combinations of the motor and capacitor.
Speed controller..................................1 unit
Capacitor..............................................1 piece
Preparation
Operating manual (this document).....1 copy

3.2 How to identify the product model

Speed controller type
Output power
Power supply voltage

3.3 Information about nameplate

The gure shows an example. The position describing the information may vary depending on the product.
Speed controller Motor
SPEED CONTROLLER
MODEL
Model
INPUT 100-115V~ 50/60Hz 2.6A
OUTPUT
DSC-U
200-230V~ 50/60Hz 1.3A
CLASS 2
24V 100-115V~ 50/60Hz 2.6A (Locked Rotor Current 4.7A) 200-230V~ 50/60Hz 1.3A (Locked Rotor Current 2.2A)
0.15A
Capacitor cap...................................... 1 piece
DSCD: DSC
6 W
:
6
: 40 W 60: 60 W
40
: Single-phase 100 VAC
JA
:
UA
Model
Series speed controller
15 W 25: 25 W
:
15
90
90 W
:
JC
Single-phase 110/115 VAC
MODEL
SCM425GV-JA
Single-phase 200 VAC
:
Single-phase 220/230 VAC
:
EC
SPEED CONTROL MOTOR
V
W
25 25 100 60 0.50 8.0 1450 50C
Cont.(S1) TP Ins.Class B(S1) IP20
Hz A
100 50 0.49 8.0 1200 50C
µF(250V)
r/min Amb.
TE
MSIP-REM­OMC-XXX
SY5 123456
ORIENTAL MOTOR CO.,LTD.
TOKYO 110-8536 JAPAN
MADE IN XXXXX
2017/10
Serial number Manufacturing date
Manufacturing
date
Serial number
фսդ͹ؠ ଍ ૴ڑ ࠵  Ԉߑ ଋࢽґܔ͹ࢽґ ܔ  Ӳଭ֌դ͹Бސ ௛ ଇ߼ ڔ ѫ
2017/10
UX9 1234567
ORIENTAL MOTOR CO.,LTD.
TOKYO 110-8536 JAPAN
Ӳଭ֪͹
S
ޙ ߎ
MADE IN XXXXX
−5−
Preparation
󱯎
󱯔

3.4 Products possible to combine

Be sure to match the output power and power supply voltage of the motor with those of the speed controller. Also use a capacitor in the specied combination.
The box (o) in the model name indicates the number representing the gear ratio. In the case of the round shaft type, enter "A" instead of "GV," "GVH," or "GVR" that indicates the motor shaft type of 2.
Output
power
6 W
15 W
25 W
40 W
60 W
90 W
Power supply voltage
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
Single-phase 100 VAC
Single-phase 200 VAC
Single-phase 110/115 VAC
Single-phase 220/230 VAC
󱯐
Motor
Speed control motor Speed controller
Model Component products model Model Component products model
1 2 3 4 5 6
SCM26JA-
SCM26JC-
SCM26UA-
SCM26EC-
SCM315JA-oSCM315GV-JA
SCM315JC-oSCM315GV-JC DSCD15JC CH15BFAUL
SCM315UA-oSCM315GV-UA DSCD15UA CH45FAUL2
SCM315EC-oSCM315GV-EC DSCD15EC CH10BFAUL
SCM425JA-oSCM425GV-JA
SCM425JC-oSCM425GV-JC DSCD25JC CH20BFAUL
SCM425UA-oSCM425GV-UA DSCD25UA CH65CFAUL2
SCM425EC-oSCM425GV-EC DSCD25EC CH15BFAUL
SCM540JA-oSCM540GV-JA
SCM540JC-oSCM540GV-JC DSCD40JC CH30BFAUL
SCM540UA-oSCM540GV-UA DSCD40UA CH90CFAUL2
SCM540EC-oSCM540GV-EC DSCD40EC CH23BFAUL
SCM560JA-oSCM560GVH-JA
SCM560JC-oSCM560GVH-JC DSCD60JC CH40BFAUL
SCM560UA-oSCM560GVH-UA DSCD60UA CH120CFAUL2
SCM560EC-oSCM560GVH-EC DSCD60EC CH30BFAUL
SCM590JA-oSCM590GVR-JA
SCM590JC-oSCM590GVR-JC DSCD90JC CH70BFAUL
SCM590UA-oSCM590GVR-UA DSCD90UA CH200CFAUL2
SCM590EC-oSCM590GVR-EC DSCD90EC CH60BFAUL
SCM26GV-JA
o
SCM26GV-JC DSCD6JC CH08BFAUL
o
SCM26GV-UA DSCD6UA CH25FAUL2
o
SCM26GV-EC DSCD6EC CH06BFAUL
o
󱯒
Gearhead
2GVoB
3GVoB
4GVoB
5GVoB
5GVHoB
5GVRoB
󱯖
Speed controller
DSCD6JA
DSCD15JA CH55FAUL2
DSCD25JA CH80CFAUL2
DSCD40JA CH110CFAUL2
DSCD60JA CH180CFAUL2
DSCD90JA CH280CFAUL2
DSC-U
󱯘
Capacitor
CH35FAUL2
−6−
Reference
Combination type-parallel shaft gearhead
SCM 4 25 JA - 15
② ③ ② ③ ⑤
Motor type
Frame size
Output power
Power supply voltage
Gear ratio  Motor shaft type Number: Combination type gear ratio A: Round shaft type
: Speed control motor
SCM
60 mm (2.36 in.)
:
2
6 W
6
JA UA
:
:
15
: Single-phase 100 VAC
Single-phase 110/115 VAC
:
3
15 W 25: 25 W 40: 40 W 60: 60 W
Round shaft type
SCM 4 25 A - JA
70 mm (2.76 in.) 4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.)
:
90 W
:
90
Single-phase 200 VAC
:
JC
Single-phase 220/230 VAC
:
EC

3.5 Names and functions of parts

Display
Operation panel
Operation keys
POWER LED
(Green)
ALARM LED
(Red)
Preparation
Protective lm (Use after removing the protective lm.)
Motor connector (CN3)
Main circuit connector
Item Display Overview
Display
Operation panel
Operation keys
POWER LED (Green) POWER
ALARM LED (Red) ALARM This LED blinks while an alarm generates. P.30
Motor connector (CN3) CN3 MOTOR Connects the motor connector.
Control circuit connector (CN4) CN4 I/O Connects the control DC power supply and I/O signals.
Sink logic/Source logic select switch (SW1)
DIN lever
(CN1)
DIN lever
MODE
< >
SET
SW1
The rotation speed, parameter, alarm and others are shown on the display.
These keys are used to switch the operation mode, set the operation data or change the parameter.
This LED is lit while the AC power is supplied to the speed controller.
This switch is used for switching the input signal between sink logic and source logic modes.
This is used to mount the speed controller to a DIN rail. The speed controller can also be mounted using screws.
Control circuit connector (CN4)
Sink logic/Source logic select switch (SW1)
Reference
page
P.24
P.16
P.11Main circuit connector (CN1) CN1 Connects the AC power supply, capacitor and FG.
P.15
P.9
−7−
Installation
• Vertical direction
• Horizontal direction

4 Installation

This chapter explains the installation location and installation methods.

4.1 Installation location

The speed controller described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions:
Indoors
Operating ambient temperature: 0 to +50 °C [+32 to 122 °F] (non-freezing)
Operating ambient humidity 85% or less (non-condensing)
Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
Area not stored combustible materials
Area not exposed to direct sun
Area free of excessive amount of dust, iron particles or the like
Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids
Area free of excessive salt
Area not subject to continuous vibration or excessive shocks
Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
Area free of radioactive materials, magnetic elds or vacuum
Altitude Up to 1000 m (3300 ft.) above sea level

4.2 Installing the speed controller

The speed controller is designed so that heat is dissipated via air convection. Provide spaces so that the speed controller can be ventilated well through its top and bottom vent holes.
Installation direction
When installing the speed controller, provide a clearance of at least 25 mm (0.98 in.) in the vertical direction between the speed controller and enclosure or other equipment within the enclosure. When installing two or more speed controllers in parallel, it is possible to install them closely in the horizontal direction.
25 mm (0.98 in.) or more
−8−
Installation method
Mounting hole
Mounting to DIN rail
Use a DIN rail 35 mm (1.38 in.) wide to mount the speed controller.
Hook
Pull down the DIN lever of the speed controller until it locks, and push in the speed controller with hanging the hook at the rear to the DIN rail, and then lift the DIN lever. After installation, secure the both sides of the speed
DIN rail
controller with the end plate that the customer provides.
DIN lever
Removing from DIN rail
Pull the DIN lever down until it locks using a at tip screwdriver, and lift the bottom of the speed controller to remove it from the rail. Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever down. Excessive force may damage the DIN lever.
Installing with screws
Install the speed controller through the mounting holes using two screws (M4: not included). Tightening torque: 0.7 N·m (6.1 lb-in) Use screws and washers, which sizes are Ø10 mm (0.39 in.) or less, to secure the speed controller.
Installation
End plate
When installing with screws, pull up and down the upper and lower levers on the rear side of the speed controller respectively before doing so.
111 mm (4.37 in.)
Levers
Mounting hole
Dimension
[Unit: mm (in.)]
Pull the levers
Mounting hole
Mass: 0.2 kg (0.44 lb.)
20 max.
(0.79 max.)
35 (1.38)
100 (3.94)
70 (2.76)
4 (0.16)
17.5 (0.69)
35.1
4 (0.16)
(1.38)
ϕ
4.5 (ϕ0.177) Thru
R2.25 (0.09)
(0.18)]
[4.5
)
0.02
±
(4.37
0.5
±
111
120.5 max. (4.74 max.)
4 (0.16)
DIN Installation Screw Installation
[5.5 (0.22)]
Slits
−9−
Installation

4.3 Installing the capacitor

Before mounting the provided capacitor, check that the capacitor’s capacitance matches that stated on the motor’s name plate. Install the capacitor securely using M4 screw (not included).
Do not let the screw tightening torque exceed 1 N·m (8.8 lb-in) to prevent damage to the mounting foot.
Note
Install the capacitor apart from the motor. If it is located closer, the capacitor life may be shortened due to
the heat of the motor.
Ø4.3mm (0.17in.)
−10−

5 Connection

Speed controllerMotor
This chapter explains how to connect the speed controller, power supply, motor and others.
When operating a motor, be sure to connect the control DC power supply in addition to the AC power supply.
Grounding
Connection
Control DC power supply
24 VDC±10%
150 mA or more
Capacitor
AC power supply
Single-phase 100 V 50/60 Hz Single-phase 110/115 V 60 Hz Single-phase 200 V 50/60 Hz Single-phase 220/230 V 50/60 Hz
For the AC power supply voltage of the speed controller, be sure to use the same power supply voltage as
Note
the motor specication.
Firmly insert the connector in position. Insecure connection may cause malfunction or damage to the motor
Fuse
Grounding
L (Live)
N (Neutral)
or speed controller.

5.1 Connecting the AC power supply and capacitor

Connect the AC power supply and capacitor to the CN1 on the speed controller.
Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm
AWG20 to 14 (0.5 to 2.0 mm

Lead wire strip length: 10 mm (0.39 in.)
If crimp terminals are used, select the following terminals.
Manufacturer: PHOENIX CONTACT GmbH & Co. KG Model: AI 0,5-10 [Conductor cross-sectional area: 0.40 - 0.65 mm AI 0,75-10 [Conductor cross-sectional area: 0.65 - 0.82 mm AI 1-10 [Conductor cross-sectional area: 0.82 - 1.2 mm AI 1,5-10 [Conductor cross-sectional area: 1.25 - 1.8 mm AI 2,5-10 [Conductor cross-sectional area: 2.0 - 3.0 mm
2
)
2
for capacitor connection
)
2
(AWG20)]
2
(AWG18)]
2
(AWG18)]
2
(AWG16)]
2
(AWG14)]
For capacitor connection

Connect I/O signals to CN4 Refer to p.13.
Insert the lead wire while pushing the button of the orange color with a screwdriver.
Lead wire
Prevent the tip end
of the lead wires from spreading apart.
Connector model: FKCT2,5/6-ST-5,08
(PHOENIX CONTACT GmbH & Co. KG)
Screwdriver
Note
When inserting the lead wires into the connector, prevent the tip of the lead wires from spreading apart. Short-circuiting the lead wires may cause damage to the product.
−11−
Connection
Unit: mm (in.)
CN1 pin assignment
Pin No. Description Description
1
Capacitor Connect the capacitor.
2
3 N.C. Not connected.
4
AC power supply
5 Connect a neutral wire.
6 FG Connect a grounding wire.
Connect a live wire.
CAPACITOR
100-230V
NC
L
N
FG
Connecting the capacitor
Connect the included capacitor to the speed controller. If crimp terminals are used, select the FASTON Terminals 187 Series ( TE Connectivity). Use the included capacitor cap to insulate the capacitor terminal connection.
Capacitor cap
Note
Connecting the earth leakage breaker
Install an earth leakage breaker to the AC power line to protect the primary circuit. Recommended device: Mitsubishi Electric Corporation NV series
Connecting the fuse
Be sure to connect a fuse in the AC power line to protect against overcurrent.
Be sure to use a capacitor in the specied combination. Unspecied combination may result in unusual temperature rise or damage to the product. Check capacitors possible to combine on p.6.
Fuse rating
Single-phase 100/110/115 VAC 216 Series (Littelfuse,Inc.) 10 A or equivalent
Single-phase 200/220/230 VAC 216 Series (Littelfuse,Inc.) 6.3 A or equivalent

5.2 Connecting the motor and speed controller

Connect the motor cable connector to the CN3 on the speed controller. Use an accessory connection cable (sold separately) when extending the wiring distance between the motor and speed controller. The connection cable can be connected up to 3 pieces. The wiring distance between the motor and speed controller can be extended to a maximum of 10.5 m (34.4 ft.). A exible connection cable is also available as an accessory.
187 series
Capacitor
Note
Firmly insert the connector in position. Insecure connection may cause malfunction or damage to the motor or speed controller.

5.3 Grounding

Ground a motor using the Protective Earth Terminal and the speed controller using the FG terminal.
Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity. Static electricity may cause damage to the products if they are not grounded.
of the motor.
Do not use screws other than the Protective Earth Terminal screw attached on the product.
−12−
Note
Motor
Ground close to the motor at a shortest distance using the Protective Earth Terminal
Applicable crimp terminal: Round crimp terminal with insulation cover Terminal screw size: M4 Tightening torque: 1.0 to 1.3 N·m (8.8 to 11.5 lb-in) Applicable lead wire: AWG18 (0.75 mm
Note
2
) or thicker
Ø4.1 (0.16) or more
4.8 (0.19) or less
Protective Earth Terminal
Grounding
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