Orientalmotor BMU6400SS, BMU6200SA, BMU5200A, BMU6400SSP, BMU5200C Operating Manual
...
HM-5153
Brushless Motor and Driver Package
BMU
Series
200 W / 400 W
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
•Please read it thoroughly to ensure safe operation.
•Always keep the manual where it is readily available.
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−2−
Table of contents
1 Safety precautions ...............................3
2 Precautions for use .............................5
3 Preparation ..........................................6
3.1 Checking the product ............................. 6
3.2 How to identify the product model .......... 6
3.3 Combinations of motors and drivers ...... 6
3.4 Names and functions of parts ................ 7
4 Installation ...........................................8
4.1 Installation location ................................. 8
4.2 Installing the motor ................................. 8
Installing the combination type •
parallel shaft gearhead............................... 8
Removing/Installing the gearhead.............. 9
Installing the round shaft type .................... 9
Installing a load ........................................ 10
Permissible radial load and
permissible axial load ............................... 10
4.3 Installing the driver ............................... 11
5 Connection ........................................12
5.1 Connecting the power supply ............... 12
5.2 Connecting the motor ........................... 13
5.3 Grounding ............................................ 13
5.4 Connecting the I/O signals ................... 13
5.5 Connection example ............................ 15
Connection example for when
using switches and relays ........................ 15
Connection example for I/O signals and
programmable controller .......................... 16
6 Operating by front panel ....................17
6.1 Connecting ........................................... 17
6.2 Inputting the power ............................... 17
6.3 Operating ............................................. 18
7 Operating by programmable
controller ............................................19
7.1 Operating ............................................. 19
7.2 Operating with multiple speeds ............ 21
7.3 Switching the motor
rotation direction ................................... 22
8 Convenient functions .........................23
8.1 Functions list ........................................ 23
8.2 Setting items and panel displays .......... 24
8.3 Parameter list ....................................... 26
8.4 Items displayed on the driver ............... 28
8.5 Setting the operation data .................... 29
8.6 Setting the acceleration time and
deceleration time .................................. 30
8.7 Data locking for the set data ................ 31
8.8 Limiting the setting range of the
rotation speed ...................................... 31
8.9 Holding a load at motor standstill ......... 32
9 Alarms and warnings .........................33
9.1 Alarms .................................................. 33
9.2 Warnings .............................................. 35
10 Troubleshooting and
remedial actions ................................36
11 Inspection ..........................................37
12 Accessories (sold separately) ...........38
13 Reference ..........................................39
13.1 Standard and CE Marking .................... 39
13.2 Installing and wiring in compliance with
EMC Directive ...................................... 40
13.3 Specications ....................................... 42
Only qualied and educated personnel should work with the product.
Use the product correctly after thoroughly reading the section "1 Safety precautions".
The items under
Note
contain important handling instructions that the user should observe to
ensure safe use of the product.
Note
is described in the related handling items.
The product described in this manual has been designed and manufactured to be incorporated
in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not
responsible for any damage caused through failure to observe this warning.
Safety precautions
−3−
1 Safetyprecautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through
safe, correct use of the product. Please read and understand these precautions thoroughly before using the product.
Warning
Handling the product without observing the instructions that accompany a “Warning”symbol
may result in serious injury or death.
Caution
Handling the product without observing the instructions that accompany a “Caution”symbol
may result in injury or property damage.
Warning
General
•Do not use the product in explosive or corrosive environments, in the presence of ammable gases or near
combustibles. Doing so may result in re, electric shock or injury.
•Only qualied and educated personnel should be allowed to perform installation, connection, operation and
inspection/troubleshooting of the product. Handling by unqualied and uneducated personnel may result in re,
electric shock, injury or equipment damage.
•Do not transport, install the product, perform connections or inspections when the power is on. Always turn the
power off before carrying out these operations. Failure to do so may result in electric shock or equipment damage.
•The terminals on the driver marked with
symbol indicate the presence of high voltage. Do not touch these
terminals while the power is on. Doing so may result in re or electric shock.
•Do not use a motor in a vertical application. If the driver’s protection function is activated, the motor will stop and
the moving part of the equipment will drop, thereby causing injury or equipment damage.
•If the driver protective function was activated, remove the cause and reset the protective function. Continuing the
operation without removing the cause of the problem may result in malfunction of the motor and driver, leading to
injury or damage to equipment.
Installation
•The motor and driver are Class I equipment.
When installing the motor and driver, connect their Protective Earth Terminals. Failure to do so may result in
electric shock.
Connection
•Securely connect the cables in accordance with the connection examples. Failure to do so may result in re or
electric shock.
•Do not forcibly bend, pull or pinch the cables. Doing so may result in re or electric shock.
•Do not machine or modify the motor cable or connection cable. Doing so may result in electric shock or re.
•Be sure to observe the specied cable sizes. Use of unspecied cable sizes may result in re.
Operation
•Use a motor (gearhead) and driver only in the specied combination. An incorrect combination may cause in re,
electric shock or equipment damage.
•Keep the input power voltage of the driver within the specied range. Failure to do so may result in re or electric
shock.
Maintenance and inspection
•Always turn off the power before performing maintenance/inspection. Failure to do so may result in electric shock.
•Do not touch the motor or driver when conducting insulation resistance measurement or dielectric strength test.
Accidental contact may result in electric shock.
•Do not touch the connection terminals on the driver immediately (within 1 minute) after the power is turned off.
Residual voltage may cause electric shock.
•Regularly check the openings in the driver for accumulated dust. Accumulated dust may cause re.
Repair, disassembly and modication
•Do not disassemble or modify the motor (gearhead) and driver. Doing so may result in electric shock, injury or
equipment damage. Should you require inspection or repair of internal parts, please contact the Oriental Motor
branch or sales ofce from which you purchased the product.
Safety precautions
−4−
Caution
General
•Do not use the motor (gearhead) and driver beyond the specications. Doing so may result in re, electric shock,
injury or damage to equipment.
•Do not insert an object into the openings in the driver. Doing so may result in re, electric shock or injury.
•Do not touch the motor (gearhead) or driver while operating or immediately after stopping.
The surface of the motor (gearhead) or driver may be hot and cause a skin burn(s).
Installation
•Do not leave anything around the motor and driver that would obstruct ventilation. Doing so may result in damage
to equipment.
•Do not carry the product by holding the motor (gearhead) output shaft or any of the cables. Doing so may result in
injury.
•Do not touch the motor output shaft (tip or pinion) with bare hands. Doing so may result in injury.
•When assembling the motor (pinion shaft) with the gearhead, exercise caution not to pinch your ngers or other
parts of your body between the motor and gearhead. Injury may result.
•Securely install the motor (gearhead) and driver to their respective mounting plates. Inappropriate installation may
cause the motor/driver to detach and fall, resulting in injury or equipment damage.
•Provide a cover on the rotating part (output shaft) of the motor (gearhead). Failure to do so may result in injury.
•When installing the motor (gearhead) in the equipment, exercise caution not to pinch your ngers or other parts of
your body between the equipment and motor or gearhead. Injury may result.
•Securely install the load on the motor (gearhead) output shaft. Inappropriate installation may result in injury.
Connection
•Be sure to ground the product to prevent it from being damaged by static electricity. Failure to do so may result in
damage to equipment.
•For the power supply of I/O signals, use a DC power supply with reinforced insulation on its primary and secondary
sides. Failure to do so may result in electric shock.
Operation
•Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment
will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.
•Immediately when trouble has occurred, stop running and turn off the driver power. Failure to do so may result in
re, electric shock or injury.
•Do not touch the rotating part (output shaft) when operating the motor. Doing so may result in injury.
•The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions.
If the operator is allowed to approach a running motor, attach a warning label as shown in the gure
in a conspicuous position. Failure to do so may result in skin burn(s).
Warning label
•Use an insulated screwdriver to adjust the acceleration/ deceleration time potentiometer in the driver. Failure to do
so may result in electric shock.
Disposal
•To dispose of the motor (gearhead) or driver, disassemble it into parts and components as much as possible and
dispose of individual parts/components as industrial waste.
Warninginformation
A warning label with handling instructions is
attached on the driver. Be sure to observe the
instructions on the label when handling the
driver.
Precautions for use
−5−
2 Precautionsforuse
This chapter covers limitations and requirements the user should consider when using the product.
•Connect protective devices to the power line
Connect a circuit breaker or earth leakage breaker to the driver’s power line to protect the primary circuit.
If an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures.
Refer to "Preventing leakage current" below for the selection of protective devices.
•Do not perform vertical drive (gravitational operation).
The product will not be able to control the motor speed if an operation that the motor output shaft is externally rotated
is performed (vertical drive etc.). Also, if vertical drive is performed, since the inverter primary voltage of the circuit
may exceed the permissible range, the protective function may be activated. As a result, the motor may coast to a stop
and the load may fall.
•Do not use a solid-state relay (SSR) to turn on/off the power
A circuit that turns on/off the power via a solid-state relay (SSR) may damage the motor and driver.
•Conduct insulation resistance measurement or dielectric strength test separately on the motor
and the driver
Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may
result in damage to the product.
•Grease measures
On rare occasions, a small amount of grease may ooze out from the gearhead.
If there is a concern over possible environmental damage resulting from the leakage of grease, provide an oil tray or
similar oil catching mechanism in order not to cause a secondary damage.
Oil leakage may lead to problems in the customer’s equipment or products.
•Caution when using under low temperature environment
When an ambient temperature is low, since the load torque may increase by the oil seal or viscosity increment of
grease used in the gearhead, the output torque may decrease or an overload alarm may generate. However, as time
passes, the oil seal or grease is warmed up, and the motor can be driven without generating an overload alarm.
•Preventing leakage current
Stray capacitance exists between the driver’s current-carrying line and other current-carrying lines, the earth and the
motor, respectively. A high-frequency current may leak out through such capacitance, having a detrimental effect on
the surrounding equipment. The actual leakage current depends on the driver’s switching frequency, the length of
wiring between the driver and motor, and so on. When connecting an earth leakage breaker, use one of the following
products offering resistance against high frequency current:
Mitsubishi Electric Corporation: NV series
•Noise elimination measures
Provide noise elimination measures to prevent a motor or driver malfunction caused by external noise.
For more effective elimination of noise, use a shielded I/O signal cable or attach ferrite cores if a non-shielded cable
is used. Refer to p.40 for the noise elimination measures.
•Connecting the motor and driver
Use a connection cable (supplied or accessory) when extending the wiring distance between the motor and driver.
•The driver uses semiconductor elements, so be extremely careful when handling them.
Electrostatic discharge can damage the driver.
•Saving data to the non-volatile memory
The display blinks while pressing the setting dial to set the data or initializing the data (about 5 seconds). Do not turn
off the power supply while the display is blinking. Doing so may abort writing the data and cause an EEPROM error
alarm to generate.
The non-volatile memory can be rewritten approximately 100,000 times.
Preparation
−6−
3 Preparation
This chapter explains the items you should check, as well as the names and functions of each part.
3.1 Checkingtheproduct
Verify that the items listed below are included. Report any missing or damaged items to the branch or sales ofce
from which you purchased the product.
[Common to both the combination type and
round shaft type]
•Motor ............................................................1 unit
(With a gearhead, only for combination type)
•Driver ............................................................1 unit
•Connection cable .........................................1 pc
(Only models with a supplied connection cable)
•CN1 connector (3 pins) ................................1 pc
•CN4 connector (12 pins) ..............................1 pc
•OPERATING MANUAL (this document).......1 copy
•QUICK START GUIDE .................................1 copy
[Supplied with only the models of the combination type]
•Hexagonal socket head screw set ...............1 set
(Hexagonal socket head screw, at washer,
spring washer, 4 pcs. each)
•Parallel key...................................................1 pc
(The parallel key is xed to the gearhead output shaft.)
3.2 Howtoidentifytheproductmodel
BMU 6 400 S C P - 5 - 1
Number: Length (m) of a supplied connection cable
1: 1 m (3.3 ft.), 2: 2 m (6.6 ft.), 3: 3 m (9.8 ft.)
Blank: Without a supplied connection cable
Number: Gear ratio for combination type
A: Round shaft type
AC: Round shaft type with shaft flat
Degree of protection of the motor㻌㻌
P: IP65㻘㻌blank: IP40
Power supply input
A: Single-phase 100-120 V
C: Single-phase/Three-phase 200-240 V
S: Three-phase 200-240 V
Output power 200: 200 W, 400: 400 W
Motor size 5: 90 mm (3.54 in.) sq. (Round shaft type)
6: 104 mm (4.09 in.) sq. [110 mm (4.33 in.) sq. for gearhead]
Series name
Motor Classification
3.3 Combinationsofmotorsanddrivers
Verify the model number of the purchased product against the number shown on the package label.
Check the model number of the motor, gearhead and driver against the number shown on their nameplates, respectively.
indicates the cable length (-1, -2, -3) when the connection cable is supplied.
Combinationtype•parallelshaftgearhead
•
o
in the model name indicates a number representing the gear ratio.
•The combination types come with the motor and gearhead pre-assembled.
Output
power
Degree of
protection of
the motor
Power supply voltage Model Motor model
Gearhead
model
Driver model
200 W
IP40
Single-phase 100-120 V
BMU6200SA-
o
BLM6200S-GFV
GFV6G
o
BMUD200-A
Single-phase/Three-phase
200-240 V
BMU6200SC-
o
BMUD200-C
IP65
*
Single-phase 100-120 V
BMU6200SAP-
o
BLM6200SP-GFV
BMUD200-A
Single-phase/Three-phase
200-240 V
BMU6200SCP-
o
BMUD200-C
400 W
IP40
Three-phase 200-240 V
BMU6400SS-
o
BLM6400S-GFV
GFV6G
o
BMUD400-S
IP65
*
BMU6400SSP-
o
BLM6400SP-GFV
*
Excluding the connector part.
Preparation
−7−
Roundshafttype
in the model name indicates A (no machining) or
AC
(shaft at) for the round shaft type.
Output
power
Degree of
protection of
the motor
Power supply voltage Model Motor model Driver model
200 W
IP40
Single-phase 100-120 V
BMU5200A-
BLM5200-
BMUD200-A
Single-phase/Three-phase
200-240 V
BMU5200C-
BMUD200-C
IP65
*
Single-phase 100-120 V
BMU5200AP-
BLM5200P-
BMUD200-A
Single-phase/Three-phase
200-240 V
BMU5200CP-
BMUD200-C
400 W
IP40
Three-phase 200-240 V
BMU5400S-
BLM5400-
BMUD400-S
IP65
*
BMU5400SP-
BLM5400P-
*
Excluding the motor mounting surface and connector part.
3.4 Namesandfunctionsofparts
Motor
Output shaft
Motor
Gearhead
Protective Earth Terminal
Motor cable
Motor connector
(White)
Sensor connector
(Black)
Mounting hole
(4 locations)
Driver
Driverfrontside:
Whenthefrontpanelisattached
Driverfrontside:
Whenthefrontpanelisremoved
Display
Front panel
This display shows
the monitor item,
alarms, etc.
Setting the operation
switch to the "RUN" side
causes the motor to start
running.
Setting the operation
switch to the "STAND-BY"
side causes the motor to
stop.
This switch is used to
change the motor
rotation direction.
This setting dial is used
to change the rotation
speed or parameters.
After changing, the new
value is determined by
pressing the setting dial.
Rotation direction
switch
Operation switch
Setting dial
Use after removing
the protective film.
Protective film
This key is used to change
the display of the operation
mode or the function.
FUNCTION key
Installs the driver
with screws (M4).
Mounting hole
(2 locations)
This key is
used to change
the operation
mode.
MODE key
This potentiometer is used
to set the acceleration/
deceleration time.
Acceleration/
deceleration time
potentiometer
Use after removing the
protective film.
Protective film
Driverrearside
Protective Earth Terminal
(2 locations)
Main power supply
connector (CN1)
Connects the main power supply.
Motor connector (CN2)
Connects the motor connector
(white) from the motor.
Sensor connector (CN3)
Connects the sensor connector
(black) from the motor.
I/O signals connector (CN4)
Connects the I/O signals.
Installation
−8−
4 Installation
This chapter explains the installation location and installation methods of the motor and driver, as well as how to install a load.
4.1 Installationlocation
Install the motor in a well-ventilated place where they can be inspected easily and the following conditions are satised:
[Common conditions]
•Operating ambient temperature: 0 to +40 °C (+32 to +104 °F)
(non-freezing)
•Operating ambient humidity: 85% or less (non-condensing)
•Area that is free of explosive atmosphere or toxic gas (such as
sulfuric gas) or liquid
•Area not exposed to direct sun
•Area free of excessive amount of dust, iron particles or the
like
•Area free of excessive salt
•Area not subject to continuous vibration or excessive shocks
•Area free of excessive electromagnetic noise (from welders,
power machinery, etc.)
•Area free of radioactive materials, magnetic elds or vacuum
•Altitude: Up to 1000 m (3300 ft.) above sea level
[Degree of protection: IP65 rated motor]
•Indoors
•Not exposed to oil (oil droplets) or chemicals.
This motor can be used in an environment that is splashed
with water (excluding the connector part and the mounting
surface of the round shaft type).
Not available for use under high pressure jets of water or
immersion in water.
[Degree of protection: IP40 rated motor]
•Inside an enclosure installed indoors (provide a ventilation
hole)
•Area not subject to splashing water (rain, water droplets), oil
(oil droplets) or other liquids
4.2 Installingthemotor
Installingthecombinationtype•parallelshaft
gearhead
Secure the motor with hexagonal socket head screws (supplied) through the
four mounting holes provided. Do not leave a gap between the motor and
mounting plate.
Hexagonal socket
head screw set
(supplied)
•Hexagonal socket head screw set (supplied)
MotorGearhead
L2
L1
Model Gear ratio
Hexagonal socket head screw
(Material: Stainless steel)
Tightening
torque
[N·m (lb-in)]
Screw
size
L1
[mm (in.)]
L2
[mm (in.)]
BMU6200
BMU6400
5 to 20
M8
85 (3.35) 11 (0.43)
12 (106)30, 50 100 (3.94) 14 (0.55)
100*, 200
*
110 (4.33) 10 (0.39)
*
BMU6200
type only
•Recommended mounting hole dimensions [Unit: mm (in.)]
Model ØA B ØC D E
D
B
B
ØC
ØA
4×E
BMU6200
BMU6400
120 (4.72) 84.86 (3.341)
41
+
0.025
0
(
1.6142
+
0.0010
0
)
20 (0.79) M8
Installation
−9−
Removing/Installingthegearhead
See the following steps to replace the gearhead or to change the cable position.
1. Removing the gearhead
Remove the hexagonal socket head screws assembling the
motor and gearhead and detach the motor from the gearhead.
Hexagonal socket head screw
•Assembly hexagonal socket head screw
Model Screw size Tightening torque
BMU6200
BMU6400
M3 0.6 N·m (5.3 lb-in)
2. Installing the gearhead
Using the pilot sections of the motor and gearhead as guides,
install the gearhead to the motor and tighten the hexagonal
socket head screws.
Conrm that no gaps remain between the motor ange
surface and the end face of the gearhead pilot section.
At this time, the motor cable position can be changed to a
desired 90° direction.
When installing the gearhead, slowly rotate it clockwise/
counterclockwise to prevent the pinion of the motor output
shaft from contacting the side panel or gear of the gearhead.
Install using pilot
sections as guides
Change the cable
position to a desired
90° direction.
Note
•Do not forcibly assemble the motor and gearhead. Also, do not let metal objects or other foreign
matter enter the gearhead. The pinion of the motor output shaft or gear may be damaged,
resulting in noise or shorter service life.
•Do not allow dust to attach to the pilot sections of the motor and gearhead. Also, assemble the
motor and gearhead carefully by not pinching the O-ring at the motor pilot section. If the O-ring is
crushed or severed, grease may leak from the gearhead.
•The hexagonal socket head screws assembling the motor and gearhead are used to attach the
motor and gearhead temporarily. When installing the motor/gearhead assembly, be sure to use
the supplied hexagonal socket head screws.
Installingtheroundshafttype
Secure the motor with hexagonal socket head screws (not supplied) through
the four mounting holes provided.
Do not leave a gap between the motor and mounting plate.
Install the motor to a mounting plate of the following size or larger, so that
the motor case temperature will not exceed 90 °C (194 °F).
Hexagonal socket head screw
(not supplied)
Model
Size of mounting plate
[mm (in.)]
Thickness
[mm (in.)]
Material
BMU5200
200×200 (7.87×7.87) 5 (0.20)
Aluminum alloy
BMU5400
250×250 (9.84×9.84) 6 (0.24)
•Applicable mounting screw
Model Screw size Tightening torque
BMU5200
BMU5400
M8
15.5 N·m (137 lb-in)
[12 N·m (106 lb-in) ]
*
*
The brackets [ ] indicate the value for stainless steel.
•Recommended mounting hole dimensions [Unit: mm (in.)]
Model ØA B ØC
*
D
ØC
B
B
ØA
4×D
BMU5200
BMU5400
104 (4.09) 73.54 (2.895)
83
+
0.035
0
(3.2677
+
0.0014
0
)
M8 or
Ø8.5 (0.335)
*
ØC indicates the pilot diameter on the ange.
Note
Do not install the motor to the mounting hole diagonally or assemble the motor forcibly.
Doing so may cause damage to the ange pilot section, thereby resulting in damage to the motor.
Installation
−10−
Installingaload
When installing a load on the motor (gearhead), pay attention to the following points.
•Align the centerline of the motor output shaft (gearhead output shaft) with the centerline of the load.
•A key slot is provided on the output shaft of each combination type ∙parallel shaft gearhead.
Form a key slot on the load side and secure the load using the supplied parallel key.
Note
•When coupling the motor (gearhead) with a load, pay attention to centering, belt tension,
parallelism of pulleys, etc. Also, rmly secure the tightening screws of the coupling or pulleys.
•When installing a load, do not damage the motor output shaft (gearhead output shaft) or bearing.
Forcing in the load by driving it with a hammer, etc., may break the bearing. Do not apply any
excessive force to the output shaft.
•Do not modify or machine the motor (gearhead) output shaft. The bearing may be damaged or
motor (gearhead) may break.
When using the output shaft end tapped hole of a gearhead
Use a tapped hole provided at the end of the output shaft as
an auxiliary means for preventing the transfer mechanism
from disengaging.
Fixed screw
Screw
Spacer
Transmission parts
Gearhead model Screw size Effective depth
GFV6G
M6 12 mm (0.47 in.)
Permissibleradialloadandpermissibleaxialload
The radial load and the axial load on the output shaft of
the motor (gearhead) must be kept under the permissible
values listed below.
10 mm (0.39 in.)
20 mm (0.79.in.)
Distance from output
shaft end
Axial load
Radial load
•Combination type • parallel shaft gearhead
Model
Permissible radial load [N (lb.)]
*
1
Distance from tip of gearhead output shaft
Permissible axial load
[N (lb.)]
Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.)
BMU6200
BMU6400
5 to 20 550 (123) [500 (112)] 800 (180) [700 (157)] 200 (45)
30, 50 1000 (220) [900 (200)] 1250 (280) [1100 (240)] 300 (67)
100
*
2
, 200
*
2
1400 (310) [1200 (270)] 1700 (380) [1400 (310)] 400 (90)
*1
The values assume a rated speed of 3000 r/min or below. The values in [ ] are based on a rated speed of 4000 r/min.
*2
BMU6200
type only
•Round shaft type
Model
Permissible radial load [N (lb.)]
Distance from output shaft end of the motor
Permissible axial load
[N (lb.)]
10 mm (0.39 in.) 20 mm (0.79 in.)
BMU5200
BMU5400
150 (33) 170 (38)
Not to exceed one-half
the motor’s mass
*
*
Minimize the axial load. If an axial load must be applied, do not let it exceed one-half the motor’s mass.
Note
Failure due to fatigue may occur when the motor (gearhead) bearings and output shaft are subject
to repeated loading by a radial or axial load that is in excess of the permissible limit.
Installation
−11−
4.3 Installingthedriver
The driver is designed so that heat is dissipated via air convection and conduction through the enclosure.
There must be a clearance of at least 25 mm (0.98 in.) and 50 mm (1.97 in.) clearances in the horizontal and vertical directions,
respectively, between the driver and enclosure or other equipment within the enclosure.
Installationdirection
Install the driver so that the front panel side
of the driver is turned in the front direction or
upward.
If the 400 W type driver is installed with the
front panel side facing upward, the operating
ambient temperature is 0 to +35°C (+32 to
+95°F).
Mounting
plate
Front direction
Operating ambient temperature:
0 to +40 °C (+32 to +104 °F)
Operating ambient temperature
200 W type: 0 to +40 °C
(+32 to +104 °F)
400 W type: 0 to +35 °C
(+32 to +95 °F)
Mounting
plate
Mounting
plate
Upward direction
Note
•Do not install any equipment that generates a large amount of heat or noise near the driver.
•If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature,
revise the ventilation condition or force-cool the area around the driver using a fan.
Installationmethod
Install the driver to a at metal plate offering excellent vibration resistance.
Remove the front panel of the driver and secure the two mounting holes using screws and nuts (M4: not supplied).
Tighten the screws until no gaps remain between the driver and mounting plate.
Screw (M4: not supplied)
Tightening torque: 0.5 to 0.7 N·m (4.4 to 6.1 lb-in)
• Plate cutout for mounting
Nut
Washer
2×Ø4.5 (Ø0.177)
15±0.2 (0.59±0.008)
[Unit: mm (in.)]
115±0.2 (4.53±0.008)
106
+ 1
0
(4.17
+ 0.04
0
)
62
+ 1
0
(2.44
+ 0.04
0
)
15±0.2 (0.59±0.008)
Note
•The space between the mounting hole section and front panel of the driver is 6 mm (0.24 in.).
Therefore, the total height of the screw head and washer should be less than 6 mm (0.24 in.).
The front panel cannot be installed if it is exceeded 6 mm (0.24 in.).
•If the washer is used, use the washer which outer diameter is 10 mm (0.39 in.) or less.
Removing and installing the front panel
Removing
Remove the front panel
having the under side.
Installing
Install the front panel after
placing on the upper side of
the driver front face.
Connection
−12−
5 Connection
This chapter explains how to connect the driver and motor, I/O signals, and power supply, as well as the grounding
method.
5.1 Connectingthepowersupply
The connection varies depending on the power supply voltage of the product. Connect the power supply cable to the
CN1 as shown in the gure.
The power cable is not included. It is provided as an accessory (sold separately).(p.38)
Note
Check the specication of the power supply voltage for the driver before applying a voltage.
If a voltage exceeding the rated range is applied, the driver may be damaged.
Input power supply Single-phase 100-120 V Single-phase 200-240 V Three-phase 200-240 V
Connecting method
Connect the live side to terminal L, and
the neutral side to terminal N.
Connect the R, S and T phase
lines to the L1, L2 and L3
terminals, respectively.
Three-phase 200-240 V
Single-phase 200-240 V
Single-phase 100-120 V
The 400 W type is indicated
L1, L2, and L3 only.
Connector model:
FKC2,5/3-ST-5,08-LR （PHOENIX CONTACT GmbH & Co. KG）
Connecting the lead wire
Connect to insert the lead wire to the connector.
•Applicable lead wire:
AWG18 to 14 (0.75 to 2.0 mm
2
)
•Length of the insulation cover which
can be peeled: 10 mm (0.39 in.)
•Conductive material: Use only copper wire.
Insert the lead wire
while pushing the
button of the orange
color with a screwdriver.
Button of the
orange color
Strip the
insulation cover
of the lead wire
Crimp terminals can also be used to connect.
If crimp terminals are used, select the following terminals.
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model： AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm
2
(AWG18)]
AI 1-10 [Conductor cross-sectional area: 0.82 to 1.2 mm
2
(AWG18)]
AI 1,5-10 [Conductor cross-sectional area: 1.25 to 1.8 mm
2
(AWG16)]
AI 2,5-10 [Conductor cross-sectional area: 2.0 to 3.0 mm
2
(AWG14)]
Circuitbreaker
Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit.
Rated current of protective device: Single-phase input 10 A, three-phase input 10 A
Circuit breaker: Mitsubishi Electric Corporation NF30
Connection
−13−
5.2 Connectingthemotor
Connect the motor connector (white) of the motor cable to the CN2, and the sensor connector (black) to the CN3 on
the driver. Check the pin assignment on p.38.
Use a connection cable (supplied or accessory) when extending the wiring distance between the motor and driver.
The connection cable can be connected up to 2 pieces. The wiring distance between the motor and driver can be
extended to a maximum of 10.5 m (34.4 ft.).
Note
Ensure that the connector plugged in securely. Insecure connections may cause malfunction or
damage to the motor or driver.
5.3 Grounding
Be sure to ground the product.
Ground the motor and driver using the Protective Earth Terminal (PE) respectively.
Note
Ground the product securely. Failure to do so may result in electric shock or damage to the
product.
The product will tend to be electried especially in a dry environment, so it may be damaged by
static electricity.
Motor
Connect the Protective Earth Terminal (PE) on the motor to the ground near the motor.
Minimize the wiring length of the ground cable.
Ground terminal
PE
•Applicable crimp terminal:
Round crimp terminal with insulation cover
•Thread size of terminal: M4
•Tightening torque: 1.2 N·m (10.6 lb-in)
•Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm
2
)
4.8 (0.19) or less
Ø4.1 (0.16) or more
[Unit: mm (in.)]
Driver
Two Protective Earth Terminals (PE) are provided on the driver. Ground either of the two Protective Earth Terminals
near the driver. You can ground either of the two Protective Earth Terminals. The terminal that is not grounded is used
as a service terminal. Use the service terminal according to your specic
need, such as connecting it to the motor in order to ground the motor.
Do not share the Protective Earth Terminal with a welder or any other
power equipment.
Ground terminal
•Applicable crimp terminal:
Round crimp terminal with insulation cover
•Thread size of terminal: M4
•Tightening torque: 1.2 N·m (10.6 lb-in)
•Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm
2
)
PE
Ground one of
these terminals.
5.4 ConnectingtheI/Osignals
Connect the I/O signals to CN4 on the driver. Refer to p.16 for connection examples with a programmable controller.
Connecting the lead wire
Connect to insert the lead wire to the connector.
•Applicable lead wire: AWG24 to 18 (0.2 to 0.75 mm
2
)
•Length of the insulation cover which can be peeled: 10 mm (0.39 in.)
Crimp terminals can also be used to connect.
If crimp terminals are used, select the following terminals.
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model： AI 0,25-10 [Conductor cross-sectional area: 0.14 to 0.34 mm
2
(AWG24)]
AI 0,34-10 [Conductor cross-sectional area: 0.14 to 0.34 mm
2
(AWG22)]
AI 0,5-10 [Conductor cross-sectional area: 0.40 to 0.65 mm
2
(AWG20)]
AI 0,75-10 [Conductor cross-sectional area: 0.65 to 0.82 mm
2
(AWG18)]
Connector model: DFMC1,5/6-ST-3,5 （PHOENIX CONTACT GmbH & Co. KG）
Connection
−14−
CN4pinassignment
Pin No. Signal name Function
*
Description
1 IN4 [ALARM-RESET] This signal is used to reset the alarm.
2 IN3 [M1]
This signal is used to select the
operation data.
3 IN2 [M0]
4 IN1 [REV]
The motor rotates in the reverse
direction while this signal is being "ON."
5 IN0 [FWD]
The motor rotates in the forward
direction while this signal is being "ON."
6 IN-COM0 IN-COM0
Input signal common
(For external power supply)
7 IN-COM1 IN-COM1
Input signal common
(For internal power supply: 0 V)
8 N.C. N.C. Not connected.
9 OUT1-
[ALARM-OUT1]
This signal turns OFF when an alarm
generates (normally closed).
10 OUT1+
11 OUT0-
[SPEED-OUT]
30 pulses are output with each
revolution of the motor output shaft.
12 OUT0+
*
The signal in brackets [ ] is a function that is assigned at the time of shipment. The assigned functions can be changed by
setting parameters. Refer to p.27 for details.
Inputsignalcircuit
All input signals of the driver are photocoupler inputs. Use these signals by the internal power supply (+5 VDC) or
external power supply. When using the external power supply, both sink input logic and source input logic can be
used by changing the wiring.
Usable external power supply: 24 VDC −15% to +20%, 100 mA or more
Outputsignalcircuit
The driver outputs signals are photocoupler/open-collector output. The ON voltage of the output circuit is max. 1.5 V.
When driving each element using the output signal circuit, give consideration to this ON voltage.
External power supply: 4.5 to 30 VDC, 100 mA or less (For the SPEED-OUT output, supply at least 5 mA of current.)
Note
When connecting a relay (inductive load), etc., to detect
alarm outputs, use a relay with built-in ywheel diode, or
provide a y-back voltage control measure based on diode,
etc., for the inductive load.
CN4
Pin No.10, 12
Inductive load
Flywheel
diode
Usingaexternalcontrolequipmentwithabuilt-inclampdiode
If a external control equipment with a built-in clamp diode is
used, a leakage path may form and cause the motor to operate
even when the external control equipment power is off, as
long as the driver power is on. Since the power capacity of
the controller is different from that of the driver, the motor
may operate when the external control equipment and driver
powers are turned on or off simultaneously.
When powering down, turn off the driver power rst, followed
by the external control equipment power.
When powering up, turn on the external control equipment
power rst, followed by the driver power.
Driver
1 to 5
CN4
7
VCC
+5 V
0 V
0 V
External control
equipment
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