Orientalmotor BLE46AR*S, BLE23CR*S, BLE23AR*F, BLE23CR*F, BLE46AR*F User Manual
...
Brushless Motor and Driver Package
BLE Series
RS-485 communication type
USER MANUAL
(Motor) (Driver)
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
•Please read it thoroughly to ensure safe operation.
•Always keep the manual where it is readily available.
HM-5140-3
1 Entry
1 Operating Manuals for the BLE Series .........6
2 Introduction ...................................................7
3 Safety precautions ........................................8
4 Precautions for use .....................................10
5 Systemconguration ..................................12
6 Preparation ..................................................13
6.1 Checking the product...................................13
6.2 How to identify the product model ...............13
6.3 Combination tables ......................................14
6.4 Names and functions of parts ......................15
2 Installation and
connection
1 Installation ...................................................20
1.1 Installation location ......................................20
1.2 Installation overview ....................................20
1.3 Installing the combination type •
parallel shaft gearhead ................................22
1.4 Installing the round shaft type......................23
1.5 Installing the combination type •
hollow shaft at gearhead............................23
1.6 Installing a load to the combination type •
parallel gearhead or round shaft type ..........25
1.7 Installing a load to the combination type •
hollow shaft at gearhead............................26
1.8 Permissible radial load and
permissible axial load ..................................28
1.9 Installing the driver ......................................29
1.10 Installing the external potentiometer
(supplied) .....................................................30
1.11 Installing the regeneration unit
(accessory) ..................................................30
2 Connection ...................................................31
2.1 Connection example ....................................31
2.2 Connecting the power supply ......................32
2.3 Grounding ....................................................32
2.4 Connecting the motor and driver .................33
2.5 Connecting the 24 VDC power supply.........34
2.6 Selecting the input signal power supply ......34
2.7 Connecting the I/O signals ..........................34
2.8 Connecting an external speed setter ...........37
2.9 Connecting the data setter ..........................38
2.10 Connecting the RS-485 communication
cable ............................................................38
2.11 Test operation ..............................................39
2.12 Connecting the regeneration unit ................39
2.13 Connection diagram (example) ...................41
3 Explanation of I/O signals ..........................44
3.1 Assignment of direct I/O ..............................44
Assignment to the input terminals .....................44
Changing the logic level setting of input
signals ...............................................................45
Assignment to the output terminals ...................46
3.2 Assignment of network I/O ..........................47
Assignment of input signals ...............................47
Assignment to the output terminals ...................49
3.3 Input signals ................................................50
3.4 Output signals..............................................52
3.5 General signals (R0 to R15) ........................53
3 Method of control via I/O
1 Guidance ......................................................56
2 Operation data and parameter ...................58
2.1 Operation data .............................................58
2.2 Parameter ....................................................59
Parameter list ....................................................59
Function parameter ...........................................60
I/O function parameter .......................................61
I/O function parameter (RS-485) .......................62
Analog adjust parameter ...................................63
Alarm/warning parameter ..................................63
Utilities parameter ..............................................63
Operation parameter .........................................64
Communication parameter ................................65
3 Method of control via I/O ............................66
3.1 Operation data .............................................66
3.2 Setting the rotation speed............................66
Analog setting ....................................................66
Digital setting .....................................................68
3.3 Setting the acceleration time and
deceleration time .........................................68
When setting the rotation speed with analog
setting ................................................................68
When setting the rotation speed with digital
setting ................................................................68
3.4 Setting the torque limiting ............................69
3.5 Running/stopping the motor ........................70
Operation ...........................................................70
Stop ...................................................................70
Rotation direction ...............................................70
3.6 Example of operation pattern ......................71
3.7 Multi-motor control .......................................71
Using an external potentiometer ........................71
Using external DC voltage .................................72
How to adjust the speed dierence ...................72
3.8 Multi-speed operation ..................................73
−2−
4 Method of control via
Modbus RTU
(RS-485 communication)
1 Guidance ......................................................76
2 Communicationspecications ..................79
3 Setting the switches ....................................81
4 Setting the RS-485 communication ...........83
5 Communication mode and
communication timing ................................84
5.1 Communication mode..................................84
5.2 Communication timing .................................84
6 Message .......................................................85
6.1 Query ...........................................................85
6.2 Response ....................................................87
7 Function code ..............................................89
7.1 Reading from a holding register(s) ..............89
7.2 Writing to a holding register .........................90
7.3 Diagnosis .....................................................91
7.4 Writing to multiple holding registers .............92
8 Register address list ...................................93
8.1 Operation commands ..................................93
8.2 Maintenance commands .............................94
8.3 Monitor commands ......................................95
8.4 Parameter R/W commands .........................98
Operation data ...................................................98
User parameters ................................................99
9 Group send ................................................104
Input/output of remote I/O ................................118
Details of remote I/O assignment ....................120
2 Method of control via MECHATROLINK
communication ..........................................122
2.1 Guidance ...................................................122
2.2 Setting the switches...................................125
2.3 I/O eld map for the
2.4 I/O eld map for the
2.5 Communication format ..............................128
Remote I/O input .............................................128
Remote I/O output ...........................................128
Remote register input ......................................128
Remote register output ....................................129
NETC01-M2
NETC01-M3
.............126
.............127
3 Details of remote I/O .................................130
3.1 Input signals to the driver ..........................130
3.2 Output signals from the driver ...................131
4 Command code list ...................................132
4.1 Group function ...........................................132
4.2 Maintenance command .............................133
4.3 Monitor command ......................................134
4.4 Operation data ...........................................135
4.5 User parameters ........................................135
Function parameter .........................................136
I/O function parameter .....................................136
I/O function parameter (RS-485) .....................137
Analog adjust parameter .................................138
Alarm/warning parameter ................................138
Utilities parameter ............................................138
Operation parameter .......................................138
Communication parameter ..............................139
10 Detection of communication errors ........106
10.1 Communication errors ..............................106
10.2 Alarms and warnings ................................106
11 Timing charts ............................................107
5 Method of control via
industrial network
1 Method of control via CC-Link
communication .......................................... 110
1.1 Guidance ................................................... 110
1.2 Setting the switches................................... 113
1.3 Remote register list.................................... 114
1.4 Assignment for remote I/O of 6 axes
connection mode ....................................... 114
Assignment list of remote I/O ..........................114
Input/output of remote I/O ................................115
Details of remote I/O assignment ....................116
1.5 Assignment for remote I/O of 12 axes
connection mode ....................................... 117
Assignment list of remote I/O ..........................117
6 Inspection,
troubleshooting and
remedial actions
1 Inspection ..................................................142
2 Alarms, warnings and
communication errors ..............................143
2.1 Alarms .......................................................143
Alarm reset ......................................................143
Alarm records ..................................................143
Alarm list ..........................................................144
2.2 Warnings ...................................................145
Warning list ......................................................145
Warning records ..............................................145
2.3 Communication errors ...............................146
Communication error list ..................................146
Communication error records ..........................146
3 Troubleshooting and remedial actions ...147
−3−
7 Reference
1 Specications ............................................150
1.1 Specications ............................................150
1.2 General specications ...............................152
1.3 Dimension..................................................152
2 Standard and CE Marking .........................153
3 Installing and wiring in compliance
with EMC Directive ....................................155
8 Appendix
1 Accessories (sold separately) ..................160
2 Related products (sold separately) .........162
−4−
1 Entry
This part explains the composition of the operating manuals, the product overview, specications and safety
standards as well as the name and function of each part and others.
Table of contents
1 Operating Manuals for the
BLE
2 Introduction ..........................................7
3 Safety precautions ...............................8
4 Precautions for use ............................10
5 System conguration ..........................12
6 Preparation .........................................13
6.1 Checking the product ............................ 13
6.2 How to identify the product model ......... 13
6.3 Combination tables ............................... 14
6.4 Names and functions of parts ............... 15
Series ............................................6
Operating Manuals for the BLE Series
1 Operating Manuals for the BLE Series
Operating manuals for the
BLE
Series
RS-485 communication type are listed below.
FLEX
After reading the following manuals, keep them in a convenient place so that you can reference them at any time.
Applicable product Type of operating manual Model Description of operating manual
This manual explains the functions
as well as the installation method and
others for the motor and driver.
This manual explains the function,
installation and connection of the motor
and driver as well as operating method.
This manual explains the functions
and installation/connection method
as well as data setting method and
others for the accessory
separately).
This manual explains how to set data
using the accessory data setting
software
This manual explains the functions,
installation/connection method as well
as the operating method and others for
the network converter.
MEXE02
OPX-2A
(sold separately).
(sold
BLE
Series FLEX
RS-485
communication type
Data setter
Data setting software
MEXE02
Network converter
OPX-2A
OPERATING MANUAL
(supplied with the product)
USER MANUAL
(this manual)
OPERATING MANUAL HP-5056
OPERATING MANUAL HM-60131
CC-Link Ver.1.1 compatible
NETC01-CC
USER MANUAL
CC-Link Ver.2 compatible
NETC02-CC
USER MANUAL
MECHATROLINK-Ⅱcompatible
NETC01-M2
USER MANUAL
MECHATROLINK-Ⅲcompatible
NETC01-M3
USER MANUAL
HM-5143
HM-5140
HM-60089
HM-60305
HM-60091
HM-60093
−6−
1 Entry
2 Introduction
Before use
Only qualied and educated personnel should work with the product.
Use the product correctly after thoroughly reading the section p.8 "3 Safety precautions".
The product described in this manual has been designed and manufactured to be incorporated in general industrial
equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused
through failure to observe this warning.
Product overview
This is a motor and driver package product consisting of a compact, high-torque brushless motor and driver
compatible with I/O control and RS-485 communication.
The operation data and parameters can be set using an accessory data setter
MEXE02
Accessories
The operation data and parameters can be set using an accessory data setter
MEXE02
Related products
The
converter.
(sold separately), or via RS-485 communication.
, or via RS-485 communication. Provide the
BLE
Series
RS-485 communication type can be used via various network when connecting to a network
FLEX
OPX-2A
or
MEXE02
OPX-2A
OPX-2A
as necessary.
or data setting software
or data setting software
Introduction
Network converter Supported network
NETC01-CC
NETC02-CC
NETC01-M2
NETC01-M3
CC-Link communication (Ver.1.1 compatible)
CC-Link communication (Ver.2 compatible)
MECHATROLINK-Ⅱcommunication
MECHATROLINK-Ⅲcommunication
Notation rules
The following term is used in explanation of this manual.
Term Description
Master controller
This is a generic name for a programmable controller,
master module and so on.
Hazardous substances
The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).
1 Entry
−7−
Safety precautions
Note
3 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through safe,
correct use of the product. Use the product only after carefully reading and fully understanding these instructions.
Handling the product without observing the instructions that accompany a "Warning"
symbol may result in serious injury or death.
Handling the product without observing the instructions that accompany a "Caution"
symbol may result in injury or property damage.
The items under this heading contain important handling instructions that the user should
observe to ensure the safe use of the product.
Do not use the product in a place exposed to explosive, ammable or corrosive gases or water splashes or near
•
combustible materials. Doing so may result in re, electric shock or injury.
Only qualied and educated personnel should be allowed to perform installation, connection, operation and
•
inspection/troubleshooting of the product. Handling by unqualied personnel may result in re, electric shock,
injury or equipment damage.
•Do not move, install, connect or inspect the product while the power is supplied. Perform these operations after
turning o the power. Failure to observe these instructions may result in electric shock.
•The terminals on the driver’s front panel marked with
touch these terminals while the power is on to avoid the risk of re or electric shock.
•Do not use a non-electromagnetic brake type motor in a vertical application. If the driver’s protection function is
activated, the motor will stop and the moving part of the equipment will drop, thereby causing injury or equipment
damage.
•Do not use the brake mechanism of the electromagnetic brake motor as a safety brake. It is intended to hold the
moving parts and motor position. Doing so may result in injury or damage to equipment.
•If the driver protective function has been activated, remove the cause and reset the protective function. Continuing
to operate the equipment without removing the cause of problem will lead to a motor or driver malfunction,
resulting in injury or equipment damage.
Use a specied motor (gearhead) and driver combination. Failure to do so may result in re, electric shock or
•
equipment damage.
•The motor and driver are Class I equipment.
When installing the motor and driver, connect their Protective Earth Terminals. Failure to do so may result in
electric shock.
Install the motor and driver in an enclosure. Failure to do so may result in electric shock or injury.
•
Securely connect the cables in accordance with the connection examples. Failure to do so may result in re or
•
electric shock.
Do not forcibly bend, pull or pinch the cables. Doing so may result in re or electric shock.
•
Do not machine or modify the motor cable or connection cable. Doing so may result in electric shock or re.
•
Be sure to observe the specied cable sizes. Use of unspecied cable sizes may result in re.
•
Observe the specied screw tightening torque when connecting terminals to the terminal block. Failure to do so
•
may result in electric shock or equipment damage.
Always keep the power supply voltage of the driver within the specied range. Failure to do so may result in re or
•
electric shock.
When using the electromagnetic brake motor, do not turn the MB-FREE input ON while a load is held in vertical
•
direction. Otherwise, the holding power of the motor and electromagnetic brake will be lost, causing personal
injury or damage to equipment.
•When using the electromagnetic brake motor in vertical drive (gravitational operation), be sure to operate after
checking the load condition. If a load in excess of the rated torque is applied or the small torque limiting value is
set using a
to equipment.
Always turn o the power before performing maintenance/inspection. Failure to do so may result in electric shock.
•
•Do not touch the motor or driver when measuring insulation resistance or performing a dielectric strength test.
Accidental contact may result in electric shock.
Do not touch the connection terminals on the driver immediately (until the CHARGE LED turns o) after the
•
power is turned o. Residual voltage may cause electric shock.
Regularly check the openings in the driver for accumulated dust. Accumulated dust may cause re.
•
•Do not disassemble or modify the motor (gearhead) and driver. Doing so may result in electric shock, injury or
equipment damage. Should you require inspection or repair of internal parts, please contact the Oriental Motor
branch or sales oce from which you purchased the product.
OPX-2A, MEXE02
or RS-485 communication, the load may fall. This may result in injury or damage
symbol indicate the presence of high voltage. Do not
−8−
1 Entry
Safety precautions
Do not use the product in conditions exceeding the motor (gearhead) or driver specications. Doing so may result
•
in electric shock, re, injury or equipment damage.
Do not insert an object into the openings in the driver. Doing so may result in re, electric shock or injury.
•
•Do not touch the motor (gearhead) or driver while operating or immediately after stopping. The surface of the
motor (gearhead) or driver may be hot and cause a skin burn(s).
•Do not carry the product by holding the motor (gearhead) output shaft or any of the cables. Doing so may result in
injury.
Do not place around the motor and driver any object blocking the air ow. Doing so may result in equipment
•
damage.
•Do not touch the motor output shaft (end of shaft or pinion) with bare hands. Doing so may result in injury.
When assembling the motor (pinion shaft) with the gearhead, exercise caution not to pinch your ngers or other
•
parts of your body between the motor and gearhead. Injury may result.
•Securely install the motor (gearhead) and driver to their respective mounting plates. Inappropriate installation may
cause the motor/driver to detach and fall, resulting in injury or equipment damage.
Provide a cover on the rotating part (output shaft) of the motor (gearhead). Failure to do so may result in injury.
•
When installing the motor (gearhead) in the equipment, exercise caution not to pinch your ngers or other parts of
•
your body between the equipment and motor or gearhead. Injury may result.
•Securely install the load on the motor output shaft. Inappropriate installation may result in injury.
Be sure to ground the motor and driver to prevent them from being damaged by static electricity. Failure to do so
•
may result in re or damage to equipment.
Use a 24 VDC power supply with reinforced insulation on its primary and secondary sides. Failure to do so may
•
result in electric shock.
•Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment
will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.
Immediately when trouble has occurred, stop running and turn o the driver power. Failure to do so may result in
•
re, electric shock or injury.
•Do not touch the rotating part (output shaft) during operation. Doing so may result in injury.
The motor surface temperature may exceed 70 °C (158 °F) even under normal operating
•
conditions. If the operator is allowed to approach a running motor, attach a warning label as shown
to the right in a conspicuous position. Failure to do so may result in skin burn(s).
Use an insulated screwdriver to adjust the switches in the driver. Failure to do so may result in
•
electric shock.
•Dispose the product correctly in accordance with laws and regulations, or instructions of local governments.
Warning label
Warning information
A warning label with handling instructions is attached on the driver. Be sure to observe the instructions on the label
when handling the driver.
1 Entry
−9−
Precautions for use
4 Precautions for use
This chapter explains the restrictions and other items you should take heed of when using the
485 communication type.
BLE
Series
FLEX
RS-
•Connect protective devices to the power line
Connect a circuit breaker or earth leakage breaker to the driver’s power line to protect the primary circuit. If an
earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures. Refer to
"Preventing leakage current" below for the selection of protective devices.
•Use an electromagnetic brake type for an application involving vertical travel
When the motor is used in an application involving vertical travel, use an electromagnetic brake type to hold the load
in position.
Do not use a solid-state relay (SSR) to turn on/o the power
•
A circuit that turns on/o the power via a solid-state relay (SSR) may damage the motor and driver.
•Do not conduct the insulation resistance measurement or dielectric strength test with the motor
and driver connected.
Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may
result in damage to the product.
•Grease measures
On rare occasions, grease may ooze out from the gearhead. If there is concern over possible environmental damage
resulting from the leakage of grease, check for grease stains during regular inspections. Alternatively, install an oil
pan or other device to prevent leakage from causing further damage. Oil leakage may lead to problems in the user's
equipment or products.
Apply grease to the hollow output shaft of a hollow shaft at gearhead
•
When using a hollow shaft at gearhead, apply grease (molybdenum disulde grease, etc.) on the surface of the load
shaft and inner walls of the hollow output shaft to prevent seizure.
•Preventing leakage current
Stray capacitance exists between the driver’s current-carrying line and other current-carrying lines, the earth and the
motor, respectively. A high-frequency current may leak out through such capacitance, having a detrimental eect on
the surrounding equipment. The actual leakage current depends on the driver’s switching frequency, the length of
wiring between the driver and motor, and so on.
When connecting an earth leakage breaker, use one of the following products oering resistance against high
frequency current:
Mitsubishi Electric Corporation: NV series
•Noise elimination measures
Provide noise elimination measures to prevent a motor or driver malfunction caused by external noise.
For more eective elimination of noise, use a shielded I/O signal cable or attach ferrite cores if a non-shielded cable is
used. Refer to "3 Installing and wiring in compliance with EMC Directive" on p.155 for the noise elimination measures.
•Note on connecting a power supply whose positive terminal is grounded
The data edit connector (CN3), I/O signal connectors (CN5/CN6) and RS-485 communication connectors (CN7/CN8)
are not insulated. When grounding the positive terminal of the power supply, do not connect any equipment (PC, etc.)
whose negative terminal is grounded. Doing so may cause the these equipment and driver to short, damaging both.
•The driver uses semiconductor elements, so be extremely careful when handling them
Electrostatic discharge can damage the driver.
Be sure to ground the motor and driver to prevent them from being damaged by electric shock or static electricity.
•Use a connection cable (supplied or accessory) when extending the wiring distance between the
motor and driver
•When using the motor in operation such as vertical drive (gravitational operation) or a large
inertial load drive, use an accessory regeneration unit
The driver may be damaged if the regeneration energy generated during vertical drive (gravitational operation) or
sudden starting/stopping of a large inertial load exceeds the allowable limit that can be absorbed by the driver.
The accessory regeneration unit
driver.
EPRC-400P
is designed to discharge the regenerated energy, thereby protecting the
EPRC-400P
(sold separately).
−10−
1 Entry
Precautions for use
•Saving data to the non-volatile memory
Do not turn o the 24 VDC power supply while writing the data to the non-volatile memory, and also do not turn o
within 5 seconds after the completion of writing the data. Doing so may abort writing the data and cause a EEPROM
error alarm to generate.
The non-volatile memory can be rewritten approximately 100,000 times.
1 Entry
−11−
System conguration
Connect I/O signals.
5 Systemconguration
An example of system conguration using the
Illustration shows the electromagnetic brake type.
Motor
Driver
Connection
Power supply
Make sure power supply
voltage does not exceed
the rated voltage.
Circuit breaker or
earth leakage
cable
(supplied or
accessory)
Motor signal
connector
Electromagnetic
brake connector
breaker
Always connect a
breaker to protect the
primary circuit.
Motor power
connector
BLE
Series
RS-485 communication type is shown below.
FLEX
Data setter OPX-2A
(accessory)
Or
PC in which the data
editing software MEXE02
has been installed
The PC must be supplied by the user.
Input
External control
equipment
Mains filter
Use a mains filter to eliminate
noise. It effectively reduces
noise generated from the power
source or driver.
Regeneration unit
EPRC-400P (accessory)
Use this regeneration unit when
using the motor in operation
such as vertical drive
(gravitational operation) or
a large inertial load drive.
Output
Or
24 VDC power
supply
Be sure to connect it.
External potentiometer
(supplied)
Connect this potentiometer
to set the motor speed
externally.
External DC voltage
Connect an appropriate
power supply to set the
motor speed using DC
voltage.
−12−
1 Entry
6 Preparation
BLE 5 12 A M R 5 S - 1
: Hollow shaft flat gearhead
Series name
This chapter explains the items you should check, as well as the name and function of each part.
6.1 Checking the product
Verify that the items listed below are included. Report any missing or damaged items to the branch or sales oce
from which you purchased the product.
Verify the model number of the purchased product against the number shown on the package label.
Check the model number of the motor and driver against the number shown on the nameplate. Model names for
motor and driver combinations are shown on p.14.
•Motor ............................................................. 1 unit (with a gearhead, only for combination type)
•Driver ............................................................ 1 unit
•Connection cable ........................................... 1 piece (Only models with a supplied connection cable)
•CN5 connector (10 pins) ............................... 1 piece
•CN6 connector (8 pins) ................................. 1 piece
•External potentiometer .................................. 1 piece
•Signal cable for external potentiometer ........ 1 piece [1 m (3.3 ft.)]
•OPERATING MANUAL ..............................1 copy
Accessories for combination type • parallel shaft gearhead
•Hexagonal socket head screw set ............1 set
(Hexagonal socket head screw, at washer, spring washer and nut, pieces each)
•Parallel key ..............................................1 piece
Preparation
Accessories for combination type • hollow shaft at gearhead
•Hexagonal socket head screw set ............1 set
•Safety cover ............................................1 piece
•Safety cover mounting screw ..................2 pieces
•Parallel key ..............................................1 piece
6.2 How to identify the product model
(Hexagonal socket head screw, at washer, spring washer and nut, 4 pieces each)
Number: Length (m) of a supplied connection cable
None: Without a supplied connection cable
Gearhead type for combination type S: Parallel shaft gearhead
F
Number: Gear ratio for combination type
A: Round shaft type
R: RS-485 communication type
M: Electromagnetic brake type
None: Standard type
Power supply voltage A: Single-phase 100-120 V
C: Single-phase 200-240 V, Three-phase 200-240 V
Output power 3: 30 W
6: 60 W
12: 120 W
Motor size 2: 60 mm (2.36 in.) sq.
4: 80 mm (3.15 in.) sq.
5: 90 mm (3.54 in.) sq.
1 Entry
−13−
Preparation
6.3 Combination tables
in the model names indicates a number representing the gear ratio.
••
indicates a number representing the length of a connection cable.
••
•The combination types come with the motor and gearhead pre-assembled.
Standard type
Motor type Model Motor model Gearhead model Driver model
Combination type •
parallel shaft gearhead
Combination type •
hollow shaft at
gearhead
Round shaft type
BLE23ARS-
BLE23CRS-
BLE46ARS-
BLE46CRS-
BLE512ARS-
BLE512CRS-
BLE23ARF-
BLE23CRF-
BLE46ARF-
BLE46CRF-
BLE512ARF-
BLE512CRF-
BLE23ARA-
BLE23CRA-
BLE46ARA-
BLE46CRA-
BLE512ARA-
BLE512CRA-
BLEM23-GFS GFS2G
BLEM46-GFS GFS4G
BLEM512-GFS GFS5G
BLEM23-GFS GFS2GFR
BLEM46-GFS GFS4GFR
BLEM512-GFS GFS5GFR
BLEM23-A
BLEM46-A
BLEM512-A
−
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
Electromagnetic brake type
Motor type Model Motor model Gearhead model Driver model
BLE23AMRS-
BLE23CMRS-
Combination type •
parallel shaft gearhead
Combination type •
hollow shaft at
gearhead
Round shaft type
BLE46AMRS-
BLE46CMRS-
BLE512AMRS-
BLE512CMRS-
BLE23AMRF-
BLE23CMRF-
BLE46AMRF-
BLE46CMRF-
BLE512AMRF-
BLE512CMRF-
BLE23AMRA-
BLE23CMRA-
BLE46AMRA-
BLE46CMRA-
BLE512AMRA-
BLE512CMRA-
BLEM23M2-GFS GFS2G
BLEM46M2-GFS GFS4G
BLEM512M2-GFS GFS5G
BLEM23M2-GFS GFS2GFR
BLEM46M2-GFS GFS4GFR
BLEM512M2-GFS GFS5GFR
BLEM23M2-A
BLEM46M2-A
BLEM512M2-A
−
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
BLED3AM-R
BLED3CM-R
BLED6AM-R
BLED6CM-R
BLED12AM-R
BLED12CM-R
−14−
1 Entry
6.4 Names and functions of parts
Motor signal connector
Electromagnetic brake connector
Motor
Motor
Illustration shows the electromagnetic brake type.
Pilot
Output shaft
Preparation
Mounting hole (4 locations)
Motor power connector
Protective Earth Terminal
Be sure to ground.
Motor cable
1 Entry
−15−
Preparation
24 VDC power supply input terminal (CN5)
Electromagnetic brake connector (CN1)
Function setting switch2 (SW5)
Driver
PWR/ALM LED
C-DAT/C-ERR LED
Address number setting switch (SW1)
Test operation mode switch (SW2)
Motor signal connector (CN4)
CHARGE LED
Motor connector (CN2)
Regeneration resistor terminal (TB1)
Main power supply input terminal (TB1)
Mounting hole (at the back)
RS-485 communication connector
(CN7/CN8)
Function setting switch1 (SW3)
Data edit connector (CN3)
Input signal connector (CN5)
I/O signal connector (CN6)
Name Description Ref.
PWR/ALM LED
C-DAT/C-ERR LED
CHARGE LED (Red)
Address number setting switch
(SW1)
Protective Earth Terminal
Mounting hole (at the back)
Be sure to ground the driver using either
of the Protective Earth Terminals.
Transmission rate setting switch (SW4)
PWR (Green): This LED is lit while the 24 VDC power is input. −
ALM (Red): This LED will blink when an alarm generates. It is possible to check
the generated alarm by counting the number of times the LED blinks.
C-DAT (Green): This LED will blink or illuminate steadily when the driver is
communicating with the master station properly via RS-485 communication.
C-ERR (Red): This LED will illuminate when the RS-485 communication error
occurs with the master station.
This LED is lit while the main power is input. After the main power has been
turned o, the LED will turn o once the residual voltage in the driver drops to a
safe level.
Use this switch when controlling the system via RS-485 communication. Using
this switch in combination with the SW5-No.1 of the function setting switch2, the
address number of RS-485 communication can be set.
Factory setting: 0
p.143
−
p.81
p.113
p.125
−16−
1 Entry
Preparation
Name Description Ref.
SW2-No.1: This switch is used to check the connection between the motor and
driver before establishing a communication. When having connected properly,
Test operation mode switch
(SW2)
setting the SW2-No.1 to the ON side causes the motor to rotate at low speed in
the forward direction.
p.39
Factory setting: OFF
SW2-No.2: Not used. (Keep this switch OFF.)
•SW3-No.1: Not used. (Keep this switch OFF.)
−
•SW3-No.2: Not used. (Keep this switch OFF.)
•SW3-No.3: This switch is used to select the power supply for I/O signals (use
the built-in power supply or external power supply). To control the operation
Function setting switch1 (SW3)
using relays and switches, set the SW3-No.3 to the ON side to select the built-in
power supply.
p.34
Factory setting: OFF
•SW3-No.4: Use this switch when controlling the system via RS-485
communication. The termination resistor (120 Ω) of RS-485 communication can
be set.
Factory setting: OFF
Transmission rate setting switch
(SW4)
Use this switch when controlling the system via RS-485 communication. The
transmission rate of RS-485 communication can be set.
Factory setting: 7
Use this switch when controlling the system via RS-485 communication.
p.81
p.113
p.125
•SW5-No.1: Using this switch in combination with the address number setting
Function setting switch2 (SW5)
switch (SW1), the address number of RS-485 communication can be set.
Factory setting: OFF
•SW5-No.2: The protocol of RS-485 communication can be set.
Factory setting: OFF
Electromagnetic brake connector
(CN1)
Connects the electromagnetic brake connector. (Electromagnetic brake type only)
p.33
Motor connector (CN2) Connects the motor power connector.
Data edit connector (CN3) Connects a PC in which the
MEXE02
has been installed, or the
OPX-2A
. p.38
Motor signal connector (CN4) Connects the motor signal connector. p.33
Input signal connector (CN5) Connects the input signals. p.34
24 VCD power input terminals
(CN5)
I/O signal connector (CN6)
RS-485 communication
connectors (CN7/CN8)
Regeneration resistor terminal
(TB1)
Connects the control power supply of the driver.
+: +24 VDC power supply input
p.34
−: Power supply GND [This is shared with the common wire of input signals (0 V)]
•Connects the external potentiometer (supplied) or external DC power supply.
•Connects the output signals.
p.34
Connects the RS-485 communication cable. p.38
Connects an accessory regeneration unit
EPRC-400P
(sold separately). p.39
Connects to the main power supply.
•Single-phase 100-120 VAC
L, N: Connects a single-phase 100-120 VAC power supply
Main power supply input terminal
(TB1)
NC: Not used.
•Single-phase 200-240 VAC
L1, L2: Connects a single-phase 200-240 VAC power supply
p.32
L3: Not used.
•Three-phase 200-240 VAC
L1, L2, L3: Connects a three-phase 200-240 VAC power supply
Protective Earth T erminal Ground this terminal using a grounding wire of AWG18 to 14 (0.75 to 2.0 mm
Mounting holes
(two locations at the back)
These mounting holes are used to install the driver with screws (M4). p.29
2
).
1 Entry
−17−
−18−
1 Entry
2 Installation and
connection
This part explains the installation method of the product, the mounting method of a load and the connection
method as well as I/O signals.
Table of contents
1 Installation ..........................................20
1.1 Installation location ................................ 20
1.2 Installation overview .............................. 20
1.3 Installing the combination type •
parallel shaft gearhead ..........................22
1.4 Installing the round shaft type ............... 23
1.5 Installing the combination type •
hollow shaft at gearhead .....................23
1.6 Installing a load to the combination type •
parallel gearhead or round shaft type ...25
1.7 Installing a load to the combination type •
hollow shaft at gearhead .....................26
1.8 Permissible radial load and permissible
axial load ...............................................28
1.9 Installing the driver ................................ 29
1.10 Installing the external potentiometer
(supplied) ..............................................30
1.11 Installing the regeneration unit
(accessory) ............................................30
2 Connection .........................................31
2.1 Connection example ............................. 31
2.2 Connecting the power supply ................ 32
2.3 Grounding .............................................32
2.4 Connecting the motor and driver ........... 33
2.5 Connecting the 24 VDC power
supply ....................................................34
2.6 Selecting the input signal power
supply ....................................................34
2.7 Connecting the I/O signals .................... 34
2.8 Connecting an external speed setter .... 37
2.9 Connecting the data setter .................... 38
2.10 Connecting the RS-485 communication
cable ......................................................38
2.11 Test operation ........................................39
2.12 Connecting the regeneration unit .......... 39
2.13 Connection diagram (example) ............. 41
3 Explanation of I/O signals ..................44
3.1 Assignment of direct I/O ........................ 44
Assignment to the input terminals ................... 44
Changing the logic level setting of input
signals .............................................................. 45
Assignment to the output terminals ................. 46
3.2 Assignment of network I/O .................... 47
Assignment of input signals ............................ 47
Assignment to the output terminals ................. 49
3.3 Input signals .......................................... 50
3.4 Output signals ....................................... 52
3.5 General signals (R0 to R15) .................. 53
Installation
• Combination type • parallel shaft gearhead
• Round shaft type
1 Installation
This chapter explains the installation location and installation methods of the motor and driver, as well as how to
install a load and external potentiometer.
1.1 Installation location
The motor and driver are designed and manufactured for use as a component to be installed inside equipment.
Install them in a well-ventilated location that provides easy access for inspection. The location must also satisfy the
following conditions:
•Inside an enclosure that is installed indoors (provide vent holes)
Ambient temperature: 0 to +50 °C (+32 to +122 °F) (non-freezing)
•
•Ambient humidity: 85% or less (non-condensing)
•Area not exposed to direct sun
•Area free of excessive amount of dust, iron particles or the like
•Area free of excessive salt
•Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
•Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids
•Area not subject to continuous vibration or excessive shocks
•Area free of excessive electromagnetic noise (from welders, power machinery, etc.)
Area free of radioactive materials, magnetic elds or vacuum
•
•Altitude Up to 1000 m (3300 ft.) above sea level
1.2 Installation overview
This section explains an overview of how to install the motor and driver. Refer to each applicable section for details.
Installing the combination type • parallel shaft gearhead and round shaft
type
Secure the motor using the hexagonal socket head screws through the four mounting holes. Tighten the nuts until no
gaps remain between the motor and mounting plate.
The combination type • parallel shaft gearheads come with a set of hexagonal socket head screws. Round shaft types
do not come with hexagonal socket head screws. Hexagonal socket head screws must be provided by the user if round
shaft types are used.
For machining dimension of the mounting plate or installing/removing method of the gearhead, see p.22 for the
combination type • parallel shaft gearhead and p.23 for the round shaft type.
Hexagonal socket head
screw set (supplied)
Hexagonal socket head screw set (supplied with the combination type • parallel shaft gearhead)
Model
BLE23
BLE46
BLE512
* When the supplied hexagonal socket head screw set is used.
Nominal
thread size
M4 1.8 N·m (15.9 lb-in) 5 mm (0.20 in.)
M6 6.4 N·m (56 lb-in) 8 mm (0.31 in.)
M8 15.5 N·m (137 lb-in) 12 mm (0.47 in.)
Tightening torque
Hexagonal socket
head screw
Maximum applicable
plate thickness
∗
−20−
2 Installation and connection
Mounting plate
MotorRear
flat gearhead
Installingthecombinationtype•hollowshaftatgearhead
A combination type • hollow shaft at gearhead can be installed by using
either its front or rear side as the mounting surface. Install the supplied
hexagonal socket head screw set in the four mounting holes you drilled and
tighten the nuts until no gaps remain between the motor and mounting plate.
Also, attach the supplied safety cover to the hollow output shaft on the end
opposite from the one where the load shaft is installed.
Refer to p.23 for the installation method and how to install/remove the gearhead.
Front
Hollow shaft
Hexagonal socket head screw set (supplied)
Model
BLE23
BLE46
BLE512
* When the supplied hexagonal socket head screw set is used.
Nominal
thread size
M5 3.8 N·m (33 lb-in) 5 mm (0.20 in.)
M6 6.4 N·m (56 lb-in) 8 mm (0.31 in.)
M8 15.5 N·m (137 lb-in) 12 mm (0.47 in.)
Tightening torque
Maximum applicable
plate thickness
∗
Installing the driver
The driver can be installed in two dierent ways. Refer to p.29 for the specic installation methods.
•Use screws (M4: not supplied) to secure the driver through the mounting holes (two locations) provided at the back
of the driver.
Secure the driver on a DIN rail using the accessory DIN-rail mounting plate (sold separately).
•
Installation
2 Installation and connection
−21−
Installation
C
4×ØD
Hexagonal socket
Pilot section
position to a desired
1.3 Installing the combination type • parallel shaft gearhead
Mounting hole dimensions [unit: mm (in.)]
Model ØA ØB C ØD
BLE23
BLE46
BLE512
70 (2.76) 24 (0.94) 10 (0.39) 4.5 (0.177)
94 (3.70) 34 (1.34) 13 (0.51) 6.5 (0.256)
104 (4.09) 40 (1.57) 18 (0.71) 8.5 (0.335)
ØA
ØB
ØB indicates the external dimensions of the product.
Drill holes with a minimum diameter of ØB +1 mm (0.04 in.).
Removing/Installing the gearhead
To replace the gearhead or change the cable outlet direction, remove the screws assembling the gearhead. The
gearhead can be removed and the motor cable position changed to a desired 90° direction.
1. Remove the hexagonal socket head screws (2 pieces) assembling the motor and gearhead and detach
the motor from the gearhead.
head screw
2. Using the pilot sections of the motor and gearhead as guides, install the gearhead to the motor and
tighten the hexagonal socket head screws.
At this time, the motor cable position can be changed to
a desired 90° direction. When installing the gearhead,
slowly rotate it clockwise/counterclockwise to prevent the
pinion of the motor output shaft from contacting the side
panel or gear of the gearhead. Also conrm that no gaps
remain between the motor ange surface and the end face
of the gearhead’s pilot section.
Assembly screws
Model
BLE23
BLE46
BLE512
Nominal
thread size
Tightening torque
M2.6 0.4 N·m (3.5 lb-in)
M3 0.6 N·m (5.3 lb-in)
Change the cable
90° direction.
Note
•Do not forcibly assemble the motor and gearhead. Also, do not let metal objects or other foreign
matters enter the gearhead. The pinion of the motor output shaft or gear may be damaged,
resulting in noise or shorter service life.
•Do not allow dust to attach to the pilot sections of the motor and gearhead. Also, assemble the
motor and gearhead carefully by not pinching the O-ring at the motor’s pilot section. If the O-ring
is crushed or severed, grease may leak from the gearhead.
•The hexagonal socket head screws assembling the motor and gearhead are used to attach
the motor and gearhead temporarily. When installing the product, be sure to use the supplied
hexagonal socket head screws (4 pieces).
−22−
2 Installation and connection
1.4 Installing the round shaft type
+ 0.030
0
+ 0.0012
0
+ 0.030
0
+ 0.0012
0
+ 0.035
0
+ 0.0014
0
Safety cover
Hexagonal nut
+0.039
0
+ 0.0015
0
+0.039
0
+ 0.0015
0
+0.039
0
+ 0.0015
0
Mounting plate size
Install the motor to a mounting plate of the following size or larger, so that the motor case temperature will not exceed
90 °C (194 °F).
Model Size of mounting plate Thickness Material
BLE23
BLE46
BLE512
* Electromagnetic brake type: 135×135 mm (5.31×5.31 in.)
Mounting hole dimensions [unit: mm (in.)]
Model ØA B ØCH7 ØD
BLE23
BLE46
BLE512
ØC indicates the pilot diameter on the ange.
115×115 mm (4.53×4.53 in.)
135×135 mm (5.31×5.31 in.)
165×165 mm (6.50×6.50 in.)
70 (2.76) 49.5 (1.949)
94 (3.70) 66.47 (2.616)
104 (4.09) 73.54 (2.895)
∗
5 mm (0.20 in.) Aluminum alloy
54
(2.1260
73
(2.8740
83
(3.2677
)
)
)
4.5 (0.177)
6.5 (0.256)
8.5 (0.335)
B
ØA
ØCH7
Installation
B
ØD
Note
Fit the boss on the gearhead mounting surface into a pilot receiving hole.
1.5 Installingthecombinationtype•hollowshaftatgearhead
Using the front side as the mounting surface
When the gearhead is installed by using its front side as the mounting surface, use the boss of the output shaft to align
the center.
Hexagonal socket head screw
Flat washer
Spring washer
Mounting plate
Safety cover
mounting screw (M3)
• Mounting hole dimension
ØA
ØBH8
4×ØC
Mounting hole dimensions [unit: mm (in.)]
Model ØA ØBH8 ØC
BLE23
BLE46
BLE512
70 (2.76)
94 (3.70)
104 (4.09)
34
(1.34
38
(1.50
50
(1.97
)
)
)
2 Installation and connection
5.5 (0.22)
6.5 (0.26)
8.5 (0.33)
−23−
Installation
Safety cover
Safety cover
mounting screw (M3)
Hexagonal nut
Hexagonal socket
Change the cable position to
one of three 90° directions.
Using the rear side as the mounting surface
Hexagonal socket head screw
• Mounting hole dimension
ØA
ØD or more
Mounting plate
E
Flat washer
Spring washer
4×ØC
Mounting hole dimensions [unit: mm (in.)]
Model ØA ØC ØD E
BLE23
BLE46
BLE512
Note
When installing the gearhead by using its rear side as the mounting surface, prevent contact
70 (2.76) 5.5 (0.22) 25 (0.98) 29 (1.14)
94 (3.70) 6.5 (0.26) 30 (1.18) 39 (1.54)
104 (4.09) 8.5 (0.33) 35 (1.38) 44 (1.73)
between the mounting plate and motor by keeping dimension E below the specied value.
Removing/Installing the gearhead
To replace the gearhead or change the cable outlet direction, remove the screws assembling the gearhead.
The gearhead can be removed and the motor cable position changed to one of three 90° directions. Note that the
motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft.
1. Remove the hexagonal socket head screws (4 pieces) attaching the gearhead and motor and detach
the motor from the gearhead.
Assembly screws
head screw
Model
BLE23
BLE46
BLE512
Nominal
thread size
M4 1.8 N·m (15.9 lb-in)
M6 6.4 N·m (56 lb-in)
M8 15.5 N·m (137 lb-in)
Tightening torque
−24−
2. Using the pilot sections of the motor and gearhead as
guides, install the motor to the gearhead and tighten the
hexagonal socket head screws.
At this time, the motor cable position can be changed to one
of three 90° directions. Install the motor carefully to prevent
the pinion of the motor output shaft from contacting the
casing or gear of the gearhead. Also conrm that no gaps
remain between the motor ange surface and the end face of
the gearhead’s pilot section.
2 Installation and connection
Installation
will obstruct the cable.
Spacer
Transmission
Note
•Do not forcibly assemble the motor and gearhead. Also, do not let metal objects or other foreign
matters enter the gearhead. The pinion of the motor output shaft or gear may be damaged,
resulting in noise or shorter service life.
•Do not allow dust to attach to the pilot sections of the motor and gearhead. Also, assemble the
motor carefully by not pinching the O-ring at the motor’s pilot section. If the O-ring is pinched,
the coupling strength will drop and grease may leak from the gearhead.
•The motor cable position cannot be changed to the
direction where the cable faces the gearhead output
shaft, because the gearhead case will obstruct the cable.
The gearhead case
1.6 Installing a load to the combination type • parallel gearhead or round shaft type
When installing a load on the motor (gearhead), align the center of the motor output shaft (gearhead output shaft) with
the center of the load shaft.
Note
•When coupling the motor (gearhead) with a load, pay attention to centering, belt tension,
parallelism of pulleys, etc. Also, rmly secure the tightening screws of the coupling or pulleys.
•When installing a load, do not damage the motor output shaft (gearhead output shaft) or
bearing. Forcing in the load by driving it with a hammer, etc., may break the bearing. Do not
apply any excessive force to the output shaft.
•Do not modify or machine the motor (gearhead) output shaft. The bearing may be damaged or
motor (gearhead) may break.
Output shaft shape
•Combination type • parallel shaft gearhead
A key slot is provided on the output shaft of each combination type • parallel shaft gearhead. Form a key slot on the
load side and secure the load using the supplied parallel key.
•Round shaft type
A at section is provided on the motor output shaft of each round shaft type. Apply a double-point screw, etc., at the
at section to rmly secure the load and prevent it from spinning.
How to install a load
•Using a coupling
Align the centerline of the motor (gearhead) output shaft with the centerline of the load shaft.
•Using a belt
Adjust the motor (gearhead) output shaft to lie parallel with the load shaft and form right angles between the output
shaft/load shaft and the line connecting the centers of both pulleys.
•Using a gear
Adjust the motor (gearhead) output shaft to lie parallel with the gear shaft and allow the output shaft to mesh correctly
with the centers of the gear teeth.
•When using the output axis tip screw hole of a gearhead
Use a screw hole provided at the tip of the output shaft as an
auxiliary means for preventing the transfer mechanism from
disengaging. (
Gearhead
model name
GFS4G
GFS5G
type have no output shaft tip screw hole.)
GFS2G
Output shaft tip screw hole
M5, Eective depth 10 mm (0.39 in.)
M6, Eective depth 12 mm (0.47 in.)
Screw
parts
Fixed screw
2 Installation and connection
−25−
Installation
Stepped load shaft
Parallel key
Hexagonal socket
Stepped load shaft
Parallel key
Hexagonal socket
1.7 Installingaloadtothecombinationtype•hollowshaftatgearhead
If the motor is subject to a strong impact upon instantaneous stop or receives a large overhung load, use a stepped
load shaft.
Note
Apply grease (molybdenum disulde grease, etc.) on the surface of the load shaft and inner
•
walls of the hollow output shaft to prevent seizure.
•When installing a load, do not damage the hollow output shaft or bearing of the gearhead.
Forcing in the load by driving it with a hammer, etc. may break the bearing. Do not apply any
excessive force to the hollow output shaft.
•Do not modify or machine the hollow output shaft of the gearhead. Doing so may damage the
bearings and destroy the gearhead.
Stepped load shaft
•Mounting method using retaining ring
Secure the retaining ring to the load shaft by tightening the hexagonal socket head screw over a spacer, at washer
and spring washer.
Hexagonal socket head screw
Spring washer
Flat washer
Spacer
Retaining ring
Hollow output shaft
Load shaft
ØD
Retaining ring
Flat washer
head screw
Spring washer
Parallel key
Spacer
•Mounting method using end plate
Secure the end plate to the load shaft by tightening the hexagonal socket head screw over a at washer and spring
washer.
Hexagonal socket head screw
Spring washer
Flat washer
End plate
Load shaft
Note
The safety cover (supplied) cannot be attached due to contact between the safety cover and
hexagonal socket head screw. Take safety measures against rotating part.
Hollow output shaft
Flat washer
head screw
ØD
Spring washer
End plateParallel key
−26−
2 Installation and connection
+0.027
0
+ 0.0011
0
0
-
0.018
0
-
0.0007
+0.027
0
+ 0.0011
0
0
-
0.018
0
-
0.0007
+0.033
0
+ 0.0013
0
0
-
0.021
0
-
0.0008
Spacer
Hexagonal socket
Spacer
Load shaft
+0.027
0
+ 0.0011
0
0
-
0.018
0
-
0.0007
+0.027
0
+ 0.0011
0
0
-
0.018
0
-
0.0007
+0.033
0
+ 0.0013
0
0
-
0.021
0
-
0.0008
Recommended load shaft installation dimensions [Unit: mm (in.)]
•
Model
BLE23
BLE46
BLE512
Inner diameter of
hollow shaft (H8)
Ø12
(Ø0.4724
)
Ø15
(Ø0.5906
)
Ø20
(Ø0.7874
)
Recommended
diameter of load
shaft (h7)
Ø12
(Ø0.4724
Ø15
(Ø0.5906
Ø20
(Ø0.7874
Nominal diameter
of retaining ring
Ø12 (Ø0.47) M4 3 (0.12) 20 (0.79)
)
Ø15 (Ø0.59) M5 4 (0.16) 25 (0.98)
)
Ø20 (Ø0.79) M6 5 (0.20) 30 (1.18)
)
Non-stepped load shaft
Install a spacer on the load shaft side and secure the retaining ring to the load shaft by tightening the hexagonal socket
head screw over a spacer, at washer and spring washer.
Applicable
screw
Spacer
thickness
Installation
Outer diameter
of stepped shaft
(ØD)
Spacer
Retaining ring
Hexagonal socket head screw
Spring washer
Flat washer
Hollow output shaft
Load shaft
Parallel key
Spacer
Retaining ring
Flat washer
head screw
Spring washer
Parallel key
Recommended load shaft installation dimensions [Unit: mm (in.)]
Model
BLE23
BLE46
BLE512
Inner diameter of
hollow shaft (H8)
Ø12
(Ø0.4724
)
Ø15
(Ø0.5906
)
Ø20
(Ø0.7874
)
Recommended
diameter of load
shaft (h7)
Ø12
(Ø0.4724
Ø15
(Ø0.5906
Ø20
(Ø0.7874
Nominal diameter
of retaining ring
Ø12 (Ø0.47) M4 3 (0.12)
)
Ø15 (Ø0.59) M5 4 (0.16)
)
Ø20 (Ø0.79) M6 5 (0.20)
)
Applicable
screw
Spacer
thickness
2 Installation and connection
−27−
Installation
1.8 Permissible radial load and permissible axial load
Make sure the radial load and axial load received by the motor (gearhead) output shaft will not exceed the allowable
values shown in the table below.
Note
If the radial load or axial load exceeds the specied allowable value, repeated load applications
may cause the bearing or output shaft of the motor (gearhead) to undergo a fatigue failure.
Combination type • parallel shaft gearhead
Model
Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.)
5 100 (22) [90 (20)] 150 (33) [110 (24)]
BLE23
30 to 200 200 (45) [180 (40)] 300 (67) [230 (51)]
5 200 (45) [180 (40)] 250 (56) [220 (49)]
BLE46
30 to 200 450 (101) [420 (94)] 550 (123) [500 (112)]
5 300 (67) [230 (51)] 400 (90) [300 (67)]
BLE512
30 to 200 500 (112) [450 (101)] 650 (146) [550 (123)]
* The values assume a rated speed of 3000 r/min or below. The values in [ ] are based on a rated speed of 4000 r/min.
Distance from tip of gearhead output shaft and
permissible radial load [N (lb.)]
∗
Permissible axial
load [N (lb.)]
40 (9)10 to 20 150 (33) [130 (29)] 200 (45) [170 (38)]
100 (22)10 to 20 300 (67) [270 (60)] 350 (78) [330 (74)]
150 (33)10 to 20 400 (90) [370 (83)] 500 (112) [430 (96)]
Combinationtype•hollowshaftatgearhead
Model
Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.)
BLE23
BLE46
BLE512
* The values assume a rated speed of 3000 r/min or below. The values in [ ] are based on a rated speed of 4000 r/min.
5, 10 450 (101) [410 (92)] 370 (83) [330 (74)]
15 to 200 500 (112) [460 (103)] 400 (90) [370 (83)]
5, 10 800 (180) [730 (164)] 660 (148) [600 (135)]
15 to 200 1200 (270) [1100 (240)] 1000 (220) [910 (200)]
5, 10 900 (200) [820 (184)] 770 (173) [700 (157)]
30 to 200 1500 (330) [1400 (310)] 1280 (280) [1200 (270)]
Distance from gearhead mounting surface and
permissible radial load [N (lb.)]
∗
Permissible axial
load [N (lb.)]
200 (45)
400 (90)
500 (112)15, 20 1300 (290) [1200 (270)] 1110 (240) [1020 (220)]
Round shaft type
Distance from tip of motor output shaft and
Model
BLE23
BLE46
BLE512
* Minimize the axial load. If a thrust load must be applied, do not let it exceed one-half the motor’s mass.
permissible radial load [N (lb.)]
10 mm (0.39 in.) 20 mm (0.79 in.)
80 (18) 100 (22)
110 (24) 130 (29)
150 (33) 170 (38)
Permissible axial load
[N (lb.)]
Not to exceed one-half the
motor’s dead weight
∗
−28−
2 Installation and connection
1.9 Installing the driver
20 (0.79) or more
35 (1.38)
Unit: mm (in.)
Mounting hole
Mounting hole
(at the back)
DIN rail
mounting plate
(supplied)
End plate
The driver is designed so that heat is dissipated via air convection
and conduction through the enclosure. Install the driver to a at
metal plate oering excellent vibration resistance.
When two or more drivers are to be installed side by side, provide
20 mm (0.79 in.) and 25 mm (0.98 in.) clearances in the horizontal
and vertical directions, respectively.
Note
•Install the driver in an enclosure whose pollution
degree is 2 or above or protection class is IP54 or
better.
•Be sure to install the driver vertically (in vertical
position) shown in the gure. Do not block the
radiation openings.
•Do not install any equipment that generates a large
amount of heat or noise near the driver.
•If the ambient temperature of the driver exceeds the
upper limit of the operating ambient temperature,
revise the ventilation condition or forcibly cool the
area around the driver using a fan in order to keep
within the operating ambient temperature.
Installation
150 (5.91)
25 (0.98) or more
Installing with screws
Install the driver vertically (in vertical position) and secure the driver
(at the back)
through the mounting holes using two screws (M4: not supplied).
Mounting to DIN rail
When mounting the driver to a DIN rail, use a separately sold DIN rail mounting plate (model number:
attach it to a 35 mm (1.38 in.) wide DIN rail.
1. Attach the DIN rail mounting plate to the back of the driver using the screws supplied with the plate.
Tightening torque: 0.3 to 0.4 N
m (2.6 to 3.5 lb-in)
·
2. Pull the DIN lever down, engage the upper tab of the DIN rail mounting plate over the DIN rail, and
push the DIN lever until it locks in place.
3. Fix the driver with the end plate (not suupplied).
Tab
PADP03
) and
Mounting screws
Note
DIN rail
Mounting holes
(M3, four locations)
DIN lever
•Do not use the mounting holes for the DIN rail mounting plate for any purpose other than
securing the DIN rail mounting plate.
•Be sure to use the supplied screws when securing the DIN rail mounting plate. The use of
screws that would penetrate 3 mm (0.12 in.) or more through the surface of the driver may
cause damage to the driver.
2 Installation and connection
−29−
Installation
DIN lever
0.45 N·m (3.9 lb-in)
Variable resistor
Va
Dial
• Mounting hole dimension
(Ø0.165 in.)
0
Removing from DIN rail
Pull the DIN lever down until it locks using a at tip screwdriver, and lift the
bottom of the driver to remove it from the rail.
Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever to lock it.
Excessive force may damage the DIN lever.
1.10 Installing the external potentiometer (supplied)
Install the external potentiometer as shown below.
Insulation
sheet
Toothed washer
Mounting plate
Dial plate
Setscrew (M4)
Tightening torque:
0.4 N·m (3.5 lb-in)
Dial
Nut
Tightening torque:
• Reference mounting hole dimensions
Ø3 (Ø0.12)
[Unit: mm (in.)]
7.5±
0.4 (0.30±0.02)
Ø10 (Ø0.39)
Soldering the variable resister terminal and the lead wires
Cover a heat-shrinkable tube over the soldered part to insulate.
Soldering condition: 235 °C (455 °F), less than 5 sec.
riable resistor
Lead wire
Terminal
Lead wire
Heat-shrinkable tube
Solder (Pass the lead wire
through the terminal hole and
give it two or three turns.)
1.11 Installing the regeneration unit (accessory)
Install the regeneration unit
where heat dissipation capacity equivalent to a level
achieved with a heat sink [made of aluminum alloy,
350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.
Secure it on a smooth metal plate oering high heat
conductivity, using two screws (M4, not supplied).
−30−
EPRC-400P
2 Installation and connection
in a location
Screw (M4)
Regeneration unit
EPRC-400P
165 mm (6.50 in.)
+0.3
Ø4.2 mm
0
+0.012
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