Orientalmotor BLE46ARS, BLE23CRS, BLE23ARF, BLE23CRF, BLE46AR*F User Manual

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Brushless Motor and Driver Package

BLE Series

RS-485 communication type

USER MANUAL

(Motor) (Driver) Thank you for purchasing an Oriental Motor product.

This Operating Manual describes product handling procedures and safety precautions.

•Please read it thoroughly to ensure safe operation.

•Always keep the manual where it is readily available.

HM-5140-3

1 Entry

1 Operating Manuals for the BLE Series .........6

2 Introduction ...................................................7

3 Safety precautions ........................................8

4 Precautions for use .....................................10

5 Systemconguration ..................................12

6 Preparation ..................................................13

6.1 Checking the product...................................13

6.2 How to identify the product model ...............13

6.3 Combination tables ......................................14

6.4 Names and functions of parts ......................15

2 Installation and

connection

1 Installation ...................................................20

1.1 Installation location ......................................20

1.2 Installation overview ....................................20

1.3 Installing the combination type •

parallel shaft gearhead ................................22

1.4 Installing the round shaft type......................23

1.5 Installing the combination type •

hollow shaft at gearhead............................23

1.6 Installing a load to the combination type •

parallel gearhead or round shaft type ..........25

1.7 Installing a load to the combination type •

hollow shaft at gearhead............................26

1.8 Permissible radial load and

permissible axial load ..................................28

1.9 Installing the driver ......................................29

1.10 Installing the external potentiometer

(supplied) .....................................................30

1.11 Installing the regeneration unit

(accessory) ..................................................30

2 Connection ...................................................31

2.1 Connection example ....................................31

2.2 Connecting the power supply ......................32

2.3 Grounding ....................................................32

2.4 Connecting the motor and driver .................33

2.5 Connecting the 24 VDC power supply.........34

2.6 Selecting the input signal power supply ......34

2.7 Connecting the I/O signals ..........................34

2.8 Connecting an external speed setter ...........37

2.9 Connecting the data setter ..........................38

2.10 Connecting the RS-485 communication

cable ............................................................38

2.11 Test operation ..............................................39

2.12 Connecting the regeneration unit ................39

2.13 Connection diagram (example) ...................41

3 Explanation of I/O signals ..........................44

3.1 Assignment of direct I/O ..............................44

Assignment to the input terminals .....................44

Changing the logic level setting of input

signals ...............................................................45

Assignment to the output terminals ...................46

3.2 Assignment of network I/O ..........................47

Assignment of input signals ...............................47

Assignment to the output terminals ...................49

3.3 Input signals ................................................50

3.4 Output signals..............................................52

3.5 General signals (R0 to R15) ........................53

3 Method of control via I/O

1 Guidance ......................................................56

2 Operation data and parameter ...................58

2.1 Operation data .............................................58

2.2 Parameter ....................................................59

Parameter list ....................................................59

Function parameter ...........................................60

I/O function parameter .......................................61

I/O function parameter (RS-485) .......................62

Analog adjust parameter ...................................63

Alarm/warning parameter ..................................63

Utilities parameter ..............................................63

Operation parameter .........................................64

Communication parameter ................................65

3 Method of control via I/O ............................66

3.1 Operation data .............................................66

3.2 Setting the rotation speed............................66

Analog setting ....................................................66

Digital setting .....................................................68

3.3 Setting the acceleration time and

deceleration time .........................................68

When setting the rotation speed with analog

setting ................................................................68

When setting the rotation speed with digital

setting ................................................................68

3.4 Setting the torque limiting ............................69

3.5 Running/stopping the motor ........................70

Operation ...........................................................70

Stop ...................................................................70

Rotation direction ...............................................70

3.6 Example of operation pattern ......................71

3.7 Multi-motor control .......................................71

Using an external potentiometer ........................71

Using external DC voltage .................................72

How to adjust the speed di󰀨erence ...................72

3.8 Multi-speed operation ..................................73

−2−

4 Method of control via

Modbus RTU (RS-485 communication)

1 Guidance ......................................................76

2 Communicationspecications ..................79

3 Setting the switches ....................................81

4 Setting the RS-485 communication ...........83

5 Communication mode and

communication timing ................................84

5.1 Communication mode..................................84

5.2 Communication timing .................................84

6 Message .......................................................85

6.1 Query ...........................................................85

6.2 Response ....................................................87

7 Function code ..............................................89

7.1 Reading from a holding register(s) ..............89

7.2 Writing to a holding register .........................90

7.3 Diagnosis .....................................................91

7.4 Writing to multiple holding registers .............92

8 Register address list ...................................93

8.1 Operation commands ..................................93

8.2 Maintenance commands .............................94

8.3 Monitor commands ......................................95

8.4 Parameter R/W commands .........................98

Operation data ...................................................98

User parameters ................................................99

9 Group send ................................................104

Input/output of remote I/O ................................118

Details of remote I/O assignment ....................120

2 Method of control via MECHATROLINK

communication ..........................................122

2.1 Guidance ...................................................122

2.2 Setting the switches...................................125

2.3 I/O eld map for the

2.4 I/O eld map for the

2.5 Communication format ..............................128

Remote I/O input .............................................128

Remote I/O output ...........................................128

Remote register input ......................................128

Remote register output ....................................129

NETC01-M2

NETC01-M3

.............126

.............127

3 Details of remote I/O .................................130

3.1 Input signals to the driver ..........................130

3.2 Output signals from the driver ...................131

4 Command code list ...................................132

4.1 Group function ...........................................132

4.2 Maintenance command .............................133

4.3 Monitor command ......................................134

4.4 Operation data ...........................................135

4.5 User parameters ........................................135

Function parameter .........................................136

I/O function parameter .....................................136

I/O function parameter (RS-485) .....................137

Analog adjust parameter .................................138

Alarm/warning parameter ................................138

Utilities parameter ............................................138

Operation parameter .......................................138

Communication parameter ..............................139

10 Detection of communication errors ........106

10.1 Communication errors ..............................106

10.2 Alarms and warnings ................................106

11 Timing charts ............................................107

5 Method of control via

industrial network

1 Method of control via CC-Link

communication .......................................... 110

1.1 Guidance ................................................... 110

1.2 Setting the switches................................... 113

1.3 Remote register list.................................... 114

1.4 Assignment for remote I/O of 6 axes

connection mode ....................................... 114

Assignment list of remote I/O ..........................114

Input/output of remote I/O ................................115

Details of remote I/O assignment ....................116

1.5 Assignment for remote I/O of 12 axes

connection mode ....................................... 117

Assignment list of remote I/O ..........................117

6 Inspection,

troubleshooting and remedial actions

1 Inspection ..................................................142

2 Alarms, warnings and

communication errors ..............................143

2.1 Alarms .......................................................143

Alarm reset ......................................................143

Alarm records ..................................................143

Alarm list ..........................................................144

2.2 Warnings ...................................................145

Warning list ......................................................145

Warning records ..............................................145

2.3 Communication errors ...............................146

Communication error list ..................................146

Communication error records ..........................146

3 Troubleshooting and remedial actions ...147

−3−

7 Reference

1 Specications ............................................150

1.1 Specications ............................................150

1.2 General specications ...............................152

1.3 Dimension..................................................152

2 Standard and CE Marking .........................153

3 Installing and wiring in compliance

with EMC Directive ....................................155

8 Appendix

1 Accessories (sold separately) ..................160

2 Related products (sold separately) .........162

−4−

1 Entry

This part explains the composition of the operating manuals, the product overview, specications and safety

standards as well as the name and function of each part and others.

Table of contents 1 Operating Manuals for the

BLE

2 Introduction ..........................................7

3 Safety precautions ...............................8

4 Precautions for use ............................10

5 System conguration ..........................12

6 Preparation .........................................13

6.1 Checking the product ............................ 13

6.2 How to identify the product model ......... 13

6.3 Combination tables ............................... 14

6.4 Names and functions of parts ............... 15

Series ............................................6

Operating Manuals for the BLE Series

1 Operating Manuals for the BLE Series

Operating manuals for the

BLE

Series

RS-485 communication type are listed below.

FLEX

After reading the following manuals, keep them in a convenient place so that you can reference them at any time.

Applicable product Type of operating manual Model Description of operating manual

This manual explains the functions as well as the installation method and others for the motor and driver.

This manual explains the function, installation and connection of the motor and driver as well as operating method.

This manual explains the functions and installation/connection method as well as data setting method and others for the accessory separately).

This manual explains how to set data using the accessory data setting software

This manual explains the functions, installation/connection method as well as the operating method and others for the network converter.

MEXE02

OPX-2A

(sold separately).

(sold

BLE

Series FLEX RS-485 communication type

Data setter

Data setting software

MEXE02

Network converter

OPX-2A

OPERATING MANUAL (supplied with the product)

USER MANUAL (this manual)

OPERATING MANUAL HP-5056

OPERATING MANUAL HM-60131

CC-Link Ver.1.1 compatible

NETC01-CC

USER MANUAL CC-Link Ver.2 compatible

NETC02-CC

USER MANUAL MECHATROLINK-Ⅱcompatible

NETC01-M2

USER MANUAL MECHATROLINK-Ⅲcompatible

NETC01-M3

USER MANUAL

HM-5143

HM-5140

HM-60089

HM-60305

HM-60091

HM-60093

−6−

1 Entry

2 Introduction

Before use

Only qualied and educated personnel should work with the product.

Use the product correctly after thoroughly reading the section p.8 "3 Safety precautions". The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.

Product overview

This is a motor and driver package product consisting of a compact, high-torque brushless motor and driver compatible with I/O control and RS-485 communication. The operation data and parameters can be set using an accessory data setter

MEXE02

Accessories

The operation data and parameters can be set using an accessory data setter

MEXE02

Related products

The converter.

(sold separately), or via RS-485 communication.

, or via RS-485 communication. Provide the

BLE

Series

RS-485 communication type can be used via various network when connecting to a network

FLEX

OPX-2A

MEXE02

OPX-2A

as necessary.

or data setting software

Introduction

Network converter Supported network

NETC01-CC

NETC02-CC

NETC01-M2

NETC01-M3

CC-Link communication (Ver.1.1 compatible) CC-Link communication (Ver.2 compatible) MECHATROLINK-Ⅱcommunication MECHATROLINK-Ⅲcommunication

Notation rules

The following term is used in explanation of this manual.

Term Description

Master controller

This is a generic name for a programmable controller, master module and so on.

Hazardous substances

The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).

1 Entry

−7−

Safety precautions

Note

3 Safety precautions

The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions.

Handling the product without observing the instructions that accompany a "Warning" symbol may result in serious injury or death.

Handling the product without observing the instructions that accompany a "Caution" symbol may result in injury or property damage.

The items under this heading contain important handling instructions that the user should observe to ensure the safe use of the product.

Do not use the product in a place exposed to explosive, ammable or corrosive gases or water splashes or near

•

combustible materials. Doing so may result in re, electric shock or injury. Only qualied and educated personnel should be allowed to perform installation, connection, operation and

•

inspection/troubleshooting of the product. Handling by unqualied personnel may result in re, electric shock,

injury or equipment damage.

•Do not move, install, connect or inspect the product while the power is supplied. Perform these operations after

turning o the power. Failure to observe these instructions may result in electric shock.

•The terminals on the driver’s front panel marked with

touch these terminals while the power is on to avoid the risk of re or electric shock.

•Do not use a non-electromagnetic brake type motor in a vertical application. If the driver’s protection function is activated, the motor will stop and the moving part of the equipment will drop, thereby causing injury or equipment damage.

•Do not use the brake mechanism of the electromagnetic brake motor as a safety brake. It is intended to hold the moving parts and motor position. Doing so may result in injury or damage to equipment.

•If the driver protective function has been activated, remove the cause and reset the protective function. Continuing to operate the equipment without removing the cause of problem will lead to a motor or driver malfunction, resulting in injury or equipment damage.

Use a specied motor (gearhead) and driver combination. Failure to do so may result in re, electric shock or

•

equipment damage.

•The motor and driver are Class I equipment.

When installing the motor and driver, connect their Protective Earth Terminals. Failure to do so may result in

electric shock.

Install the motor and driver in an enclosure. Failure to do so may result in electric shock or injury.

•

Securely connect the cables in accordance with the connection examples. Failure to do so may result in re or

•

electric shock.

Do not forcibly bend, pull or pinch the cables. Doing so may result in re or electric shock.

•

Do not machine or modify the motor cable or connection cable. Doing so may result in electric shock or re.

•

Be sure to observe the specied cable sizes. Use of unspecied cable sizes may result in re.

•

Observe the specied screw tightening torque when connecting terminals to the terminal block. Failure to do so

•

may result in electric shock or equipment damage.

Always keep the power supply voltage of the driver within the specied range. Failure to do so may result in re or

•

electric shock.

When using the electromagnetic brake motor, do not turn the MB-FREE input ON while a load is held in vertical

•

direction. Otherwise, the holding power of the motor and electromagnetic brake will be lost, causing personal injury or damage to equipment.

•When using the electromagnetic brake motor in vertical drive (gravitational operation), be sure to operate after checking the load condition. If a load in excess of the rated torque is applied or the small torque limiting value is set using a to equipment.

Always turn o the power before performing maintenance/inspection. Failure to do so may result in electric shock.

•

•Do not touch the motor or driver when measuring insulation resistance or performing a dielectric strength test. Accidental contact may result in electric shock.

Do not touch the connection terminals on the driver immediately (until the CHARGE LED turns o) after the

•

power is turned o. Residual voltage may cause electric shock. Regularly check the openings in the driver for accumulated dust. Accumulated dust may cause re.

•

•Do not disassemble or modify the motor (gearhead) and driver. Doing so may result in electric shock, injury or equipment damage. Should you require inspection or repair of internal parts, please contact the Oriental Motor

branch or sales oce from which you purchased the product.

OPX-2A, MEXE02

or RS-485 communication, the load may fall. This may result in injury or damage

symbol indicate the presence of high voltage. Do not

−8−

1 Entry

Safety precautions

Do not use the product in conditions exceeding the motor (gearhead) or driver specications. Doing so may result

•

in electric shock, re, injury or equipment damage. Do not insert an object into the openings in the driver. Doing so may result in re, electric shock or injury.

•

•Do not touch the motor (gearhead) or driver while operating or immediately after stopping. The surface of the motor (gearhead) or driver may be hot and cause a skin burn(s).

•Do not carry the product by holding the motor (gearhead) output shaft or any of the cables. Doing so may result in injury.

Do not place around the motor and driver any object blocking the air ow. Doing so may result in equipment

•

damage.

•Do not touch the motor output shaft (end of shaft or pinion) with bare hands. Doing so may result in injury.

When assembling the motor (pinion shaft) with the gearhead, exercise caution not to pinch your ngers or other

•

parts of your body between the motor and gearhead. Injury may result.

•Securely install the motor (gearhead) and driver to their respective mounting plates. Inappropriate installation may cause the motor/driver to detach and fall, resulting in injury or equipment damage.

Provide a cover on the rotating part (output shaft) of the motor (gearhead). Failure to do so may result in injury.

•

When installing the motor (gearhead) in the equipment, exercise caution not to pinch your ngers or other parts of

•

your body between the equipment and motor or gearhead. Injury may result.

•Securely install the load on the motor output shaft. Inappropriate installation may result in injury.

Be sure to ground the motor and driver to prevent them from being damaged by static electricity. Failure to do so

•

may result in re or damage to equipment. Use a 24 VDC power supply with reinforced insulation on its primary and secondary sides. Failure to do so may

•

result in electric shock.

•Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment

will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury. Immediately when trouble has occurred, stop running and turn o the driver power. Failure to do so may result in

•

re, electric shock or injury.

•Do not touch the rotating part (output shaft) during operation. Doing so may result in injury.

The motor surface temperature may exceed 70 °C (158 °F) even under normal operating

•

conditions. If the operator is allowed to approach a running motor, attach a warning label as shown

to the right in a conspicuous position. Failure to do so may result in skin burn(s). Use an insulated screwdriver to adjust the switches in the driver. Failure to do so may result in

•

electric shock.

•Dispose the product correctly in accordance with laws and regulations, or instructions of local governments.

Warning label

Warning information

A warning label with handling instructions is attached on the driver. Be sure to observe the instructions on the label when handling the driver.

1 Entry

−9−

Precautions for use

4 Precautions for use

This chapter explains the restrictions and other items you should take heed of when using the 485 communication type.

BLE

Series

FLEX

RS-

•Connect protective devices to the power line

Connect a circuit breaker or earth leakage breaker to the driver’s power line to protect the primary circuit. If an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures. Refer to "Preventing leakage current" below for the selection of protective devices.

•Use an electromagnetic brake type for an application involving vertical travel

When the motor is used in an application involving vertical travel, use an electromagnetic brake type to hold the load in position.

Do not use a solid-state relay (SSR) to turn on/o󰀨 the power

•

A circuit that turns on/o the power via a solid-state relay (SSR) may damage the motor and driver.

•Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver connected.

Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product.

•Grease measures

On rare occasions, grease may ooze out from the gearhead. If there is concern over possible environmental damage

resulting from the leakage of grease, check for grease stains during regular inspections. Alternatively, install an oil pan or other device to prevent leakage from causing further damage. Oil leakage may lead to problems in the user's equipment or products.

Apply grease to the hollow output shaft of a hollow shaft at gearhead

•

When using a hollow shaft at gearhead, apply grease (molybdenum disulde grease, etc.) on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure.

•Preventing leakage current

Stray capacitance exists between the driver’s current-carrying line and other current-carrying lines, the earth and the

motor, respectively. A high-frequency current may leak out through such capacitance, having a detrimental eect on

the surrounding equipment. The actual leakage current depends on the driver’s switching frequency, the length of wiring between the driver and motor, and so on.

When connecting an earth leakage breaker, use one of the following products oering resistance against high

frequency current:

Mitsubishi Electric Corporation: NV series

•Noise elimination measures

Provide noise elimination measures to prevent a motor or driver malfunction caused by external noise.

For more eective elimination of noise, use a shielded I/O signal cable or attach ferrite cores if a non-shielded cable is

used. Refer to "3 Installing and wiring in compliance with EMC Directive" on p.155 for the noise elimination measures.

•Note on connecting a power supply whose positive terminal is grounded

The data edit connector (CN3), I/O signal connectors (CN5/CN6) and RS-485 communication connectors (CN7/CN8)

are not insulated. When grounding the positive terminal of the power supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause the these equipment and driver to short, damaging both.

•The driver uses semiconductor elements, so be extremely careful when handling them Electrostatic discharge can damage the driver.

Be sure to ground the motor and driver to prevent them from being damaged by electric shock or static electricity.

•Use a connection cable (supplied or accessory) when extending the wiring distance between the motor and driver

•When using the motor in operation such as vertical drive (gravitational operation) or a large inertial load drive, use an accessory regeneration unit

The driver may be damaged if the regeneration energy generated during vertical drive (gravitational operation) or sudden starting/stopping of a large inertial load exceeds the allowable limit that can be absorbed by the driver. The accessory regeneration unit driver.

EPRC-400P

is designed to discharge the regenerated energy, thereby protecting the

EPRC-400P

(sold separately).

−10−

1 Entry

Precautions for use

•Saving data to the non-volatile memory

Do not turn o the 24 VDC power supply while writing the data to the non-volatile memory, and also do not turn o

within 5 seconds after the completion of writing the data. Doing so may abort writing the data and cause a EEPROM error alarm to generate. The non-volatile memory can be rewritten approximately 100,000 times.

1 Entry

−11−

System conguration

Connect I/O signals.

5 Systemconguration

An example of system conguration using the

Illustration shows the electromagnetic brake type.

Motor

Driver

Connection

Power supply

Make sure power supply voltage does not exceed the rated voltage.

Circuit breaker or earth leakage

cable (supplied or accessory)

Motor signal connector

Electromagnetic brake connector

breaker

Always connect a breaker to protect the primary circuit.

Motor power connector

BLE

Series

RS-485 communication type is shown below.

FLEX

Data setter OPX-2A

(accessory)

PC in which the data

editing software MEXE02

has been installed

The PC must be supplied by the user.

Input

External control equipment

Mains filter

Use a mains filter to eliminate noise. It effectively reduces noise generated from the power source or driver.

Regeneration unit EPRC-400P (accessory)

Use this regeneration unit when using the motor in operation such as vertical drive (gravitational operation) or a large inertial load drive.

Output

24 VDC power supply

Be sure to connect it.

External potentiometer (supplied)

Connect this potentiometer to set the motor speed externally.

External DC voltage

Connect an appropriate power supply to set the motor speed using DC voltage.

−12−

1 Entry

6 Preparation

BLE 5 12 A M R 5 S - 1

: Hollow shaft flat gearhead

Series name

This chapter explains the items you should check, as well as the name and function of each part.

6.1 Checking the product

Verify that the items listed below are included. Report any missing or damaged items to the branch or sales oce

from which you purchased the product. Verify the model number of the purchased product against the number shown on the package label. Check the model number of the motor and driver against the number shown on the nameplate. Model names for motor and driver combinations are shown on p.14.

•Motor ............................................................. 1 unit (with a gearhead, only for combination type)

•Driver ............................................................ 1 unit

•Connection cable ........................................... 1 piece (Only models with a supplied connection cable)

•CN5 connector (10 pins) ............................... 1 piece

•CN6 connector (8 pins) ................................. 1 piece

•External potentiometer .................................. 1 piece

•Signal cable for external potentiometer ........ 1 piece [1 m (3.3 ft.)]

•OPERATING MANUAL ..............................1 copy

Accessories for combination type • parallel shaft gearhead

•Hexagonal socket head screw set ............1 set

(Hexagonal socket head screw, at washer, spring washer and nut, pieces each)

•Parallel key ..............................................1 piece

Preparation

Accessories for combination type • hollow shaft at gearhead

•Hexagonal socket head screw set ............1 set

•Safety cover ............................................1 piece

•Safety cover mounting screw ..................2 pieces

•Parallel key ..............................................1 piece

6.2 How to identify the product model

(Hexagonal socket head screw, at washer, spring washer and nut, 4 pieces each)

Number: Length (m) of a supplied connection cable None: Without a supplied connection cable

Gearhead type for combination type S: Parallel shaft gearhead

Number: Gear ratio for combination type

A: Round shaft type

R: RS-485 communication type

M: Electromagnetic brake type

None: Standard type

Power supply voltage A: Single-phase 100-120 V C: Single-phase 200-240 V, Three-phase 200-240 V

Output power 3: 30 W

6: 60 W 12: 120 W

Motor size 2: 60 mm (2.36 in.) sq. 4: 80 mm (3.15 in.) sq. 5: 90 mm (3.54 in.) sq.

1 Entry

−13−

Preparation

6.3 Combination tables

in the model names indicates a number representing the gear ratio.

••

indicates a number representing the length of a connection cable.

••

•The combination types come with the motor and gearhead pre-assembled.

Standard type

Motor type Model Motor model Gearhead model Driver model

Combination type • parallel shaft gearhead

Combination type •

hollow shaft at

gearhead

Round shaft type

BLE23ARS-

BLE23CRS-

BLE46ARS-

BLE46CRS-

BLE512ARS-

BLE512CRS-

BLE23ARF-

BLE23CRF-

BLE46ARF-

BLE46CRF-

BLE512ARF-

BLE512CRF-

BLE23ARA-

BLE23CRA-

BLE46ARA-

BLE46CRA-

BLE512ARA-

BLE512CRA-



BLEM23-GFS GFS2G

BLEM46-GFS GFS4G



BLEM512-GFS GFS5G



BLEM23-GFS GFS2GFR

BLEM46-GFS GFS4GFR



BLEM512-GFS GFS5GFR



BLEM23-A

BLEM46-A

BLEM512-A



−

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

Electromagnetic brake type

Motor type Model Motor model Gearhead model Driver model

BLE23AMRS-

BLE23CMRS-

Combination type • parallel shaft gearhead

Combination type •

hollow shaft at

gearhead

Round shaft type

BLE46AMRS-

BLE46CMRS-

BLE512AMRS-

BLE512CMRS-

BLE23AMRF-

BLE23CMRF-

BLE46AMRF-

BLE46CMRF-

BLE512AMRF-

BLE512CMRF-

BLE23AMRA-

BLE23CMRA-

BLE46AMRA-

BLE46CMRA-

BLE512AMRA-

BLE512CMRA-



BLEM23M2-GFS GFS2G



BLEM46M2-GFS GFS4G



BLEM512M2-GFS GFS5G



BLEM23M2-GFS GFS2GFR



BLEM46M2-GFS GFS4GFR



BLEM512M2-GFS GFS5GFR





BLEM23M2-A

BLEM46M2-A

BLEM512M2-A



−

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

BLED3AM-R

BLED3CM-R

BLED6AM-R

BLED6CM-R

BLED12AM-R

BLED12CM-R

−14−

1 Entry

6.4 Names and functions of parts

Motor signal connector

Electromagnetic brake connector

Motor

Motor

Illustration shows the electromagnetic brake type.

Pilot

Output shaft

Preparation

Mounting hole (4 locations)

Motor power connector

Protective Earth Terminal

Be sure to ground.

Motor cable

1 Entry

−15−

Preparation

24 VDC power supply input terminal (CN5)

Electromagnetic brake connector (CN1)

Function setting switch2 (SW5)

Driver

PWR/ALM LED

C-DAT/C-ERR LED

Address number setting switch (SW1)

Test operation mode switch (SW2)

Motor signal connector (CN4)

CHARGE LED

Motor connector (CN2)

Regeneration resistor terminal (TB1)

Main power supply input terminal (TB1)

Mounting hole (at the back)

RS-485 communication connector (CN7/CN8)

Function setting switch1 (SW3)

Data edit connector (CN3)

Input signal connector (CN5)

I/O signal connector (CN6)

Name Description Ref.

PWR/ALM LED

C-DAT/C-ERR LED

CHARGE LED (Red)

Address number setting switch (SW1)

Protective Earth Terminal

Mounting hole (at the back)

Be sure to ground the driver using either of the Protective Earth Terminals.

Transmission rate setting switch (SW4)

PWR (Green): This LED is lit while the 24 VDC power is input. − ALM (Red): This LED will blink when an alarm generates. It is possible to check

the generated alarm by counting the number of times the LED blinks. C-DAT (Green): This LED will blink or illuminate steadily when the driver is

communicating with the master station properly via RS-485 communication. C-ERR (Red): This LED will illuminate when the RS-485 communication error

occurs with the master station. This LED is lit while the main power is input. After the main power has been

turned o󰀨, the LED will turn o󰀨 once the residual voltage in the driver drops to a

safe level. Use this switch when controlling the system via RS-485 communication. Using

this switch in combination with the SW5-No.1 of the function setting switch2, the address number of RS-485 communication can be set. Factory setting: 0

p.143

−

p.81 p.113 p.125

−16−

1 Entry

Preparation

Name Description Ref.

SW2-No.1: This switch is used to check the connection between the motor and driver before establishing a communication. When having connected properly,

Test operation mode switch (SW2)

setting the SW2-No.1 to the ON side causes the motor to rotate at low speed in the forward direction.

p.39

Factory setting: OFF SW2-No.2: Not used. (Keep this switch OFF.)

•SW3-No.1: Not used. (Keep this switch OFF.)

−

•SW3-No.2: Not used. (Keep this switch OFF.)

•SW3-No.3: This switch is used to select the power supply for I/O signals (use the built-in power supply or external power supply). To control the operation

Function setting switch1 (SW3)

using relays and switches, set the SW3-No.3 to the ON side to select the built-in power supply.

p.34

Factory setting: OFF

•SW3-No.4: Use this switch when controlling the system via RS-485 communication. The termination resistor (120 Ω) of RS-485 communication can be set. Factory setting: OFF

Transmission rate setting switch (SW4)

Use this switch when controlling the system via RS-485 communication. The transmission rate of RS-485 communication can be set. Factory setting: 7

Use this switch when controlling the system via RS-485 communication.

p.81 p.113 p.125

•SW5-No.1: Using this switch in combination with the address number setting

Function setting switch2 (SW5)

switch (SW1), the address number of RS-485 communication can be set. Factory setting: OFF

•SW5-No.2: The protocol of RS-485 communication can be set. Factory setting: OFF

Electromagnetic brake connector (CN1)

Connects the electromagnetic brake connector. (Electromagnetic brake type only)

p.33

Motor connector (CN2) Connects the motor power connector. Data edit connector (CN3) Connects a PC in which the

MEXE02

has been installed, or the

OPX-2A

. p.38 Motor signal connector (CN4) Connects the motor signal connector. p.33 Input signal connector (CN5) Connects the input signals. p.34

24 VCD power input terminals (CN5)

I/O signal connector (CN6) RS-485 communication

connectors (CN7/CN8) Regeneration resistor terminal

(TB1)

Connects the control power supply of the driver. +: +24 VDC power supply input

p.34

−: Power supply GND [This is shared with the common wire of input signals (0 V)]

•Connects the external potentiometer (supplied) or external DC power supply.

•Connects the output signals.

p.34

Connects the RS-485 communication cable. p.38

Connects an accessory regeneration unit

EPRC-400P

(sold separately). p.39

Connects to the main power supply.

•Single-phase 100-120 VAC L, N: Connects a single-phase 100-120 VAC power supply

Main power supply input terminal (TB1)

NC: Not used.

•Single-phase 200-240 VAC L1, L2: Connects a single-phase 200-240 VAC power supply

p.32

L3: Not used.

•Three-phase 200-240 VAC L1, L2, L3: Connects a three-phase 200-240 VAC power supply

Protective Earth T erminal Ground this terminal using a grounding wire of AWG18 to 14 (0.75 to 2.0 mm Mounting holes

(two locations at the back)

These mounting holes are used to install the driver with screws (M4). p.29

1 Entry

−17−

−18−

1 Entry

2 Installation and

connection

This part explains the installation method of the product, the mounting method of a load and the connection method as well as I/O signals.

Table of contents

1 Installation ..........................................20

1.1 Installation location ................................ 20

1.2 Installation overview .............................. 20

1.3 Installing the combination type •

parallel shaft gearhead ..........................22

1.4 Installing the round shaft type ............... 23

1.5 Installing the combination type •

hollow shaft at gearhead .....................23

1.6 Installing a load to the combination type • parallel gearhead or round shaft type ...25

1.7 Installing a load to the combination type •

hollow shaft at gearhead .....................26

1.8 Permissible radial load and permissible

axial load ...............................................28

1.9 Installing the driver ................................ 29

1.10 Installing the external potentiometer

(supplied) ..............................................30

1.11 Installing the regeneration unit

(accessory) ............................................30

2 Connection .........................................31

2.1 Connection example ............................. 31

2.2 Connecting the power supply ................ 32

2.3 Grounding .............................................32

2.4 Connecting the motor and driver ........... 33

2.5 Connecting the 24 VDC power

supply ....................................................34

2.6 Selecting the input signal power

supply ....................................................34

2.7 Connecting the I/O signals .................... 34

2.8 Connecting an external speed setter .... 37

2.9 Connecting the data setter .................... 38

2.10 Connecting the RS-485 communication

cable ......................................................38

2.11 Test operation ........................................39

2.12 Connecting the regeneration unit .......... 39

2.13 Connection diagram (example) ............. 41

3 Explanation of I/O signals ..................44

3.1 Assignment of direct I/O ........................ 44

Assignment to the input terminals ................... 44

Changing the logic level setting of input

signals .............................................................. 45

Assignment to the output terminals ................. 46

3.2 Assignment of network I/O .................... 47

Assignment of input signals ............................ 47

Assignment to the output terminals ................. 49

3.3 Input signals .......................................... 50

3.4 Output signals ....................................... 52

3.5 General signals (R0 to R15) .................. 53

Installation

• Combination type • parallel shaft gearhead

• Round shaft type

1 Installation

This chapter explains the installation location and installation methods of the motor and driver, as well as how to install a load and external potentiometer.

1.1 Installation location

The motor and driver are designed and manufactured for use as a component to be installed inside equipment. Install them in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions:

•Inside an enclosure that is installed indoors (provide vent holes)

Ambient temperature: 0 to +50 °C (+32 to +122 °F) (non-freezing)

•

•Ambient humidity: 85% or less (non-condensing)

•Area not exposed to direct sun

•Area free of excessive amount of dust, iron particles or the like

•Area free of excessive salt

•Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid

•Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids

•Area not subject to continuous vibration or excessive shocks

•Area free of excessive electromagnetic noise (from welders, power machinery, etc.)

Area free of radioactive materials, magnetic elds or vacuum

•

•Altitude Up to 1000 m (3300 ft.) above sea level

1.2 Installation overview

This section explains an overview of how to install the motor and driver. Refer to each applicable section for details.

Installing the combination type • parallel shaft gearhead and round shaft

type

Secure the motor using the hexagonal socket head screws through the four mounting holes. Tighten the nuts until no gaps remain between the motor and mounting plate. The combination type • parallel shaft gearheads come with a set of hexagonal socket head screws. Round shaft types do not come with hexagonal socket head screws. Hexagonal socket head screws must be provided by the user if round shaft types are used.

For machining dimension of the mounting plate or installing/removing method of the gearhead, see p.22 for the

combination type • parallel shaft gearhead and p.23 for the round shaft type.

Hexagonal socket head

screw set (supplied)

Hexagonal socket head screw set (supplied with the combination type • parallel shaft gearhead)

Model

BLE23

BLE46

BLE512

* When the supplied hexagonal socket head screw set is used.

Nominal

thread size

M4 1.8 N·m (15.9 lb-in) 5 mm (0.20 in.) M6 6.4 N·m (56 lb-in) 8 mm (0.31 in.) M8 15.5 N·m (137 lb-in) 12 mm (0.47 in.)

Tightening torque

Hexagonal socket

head screw

Maximum applicable

plate thickness

∗

−20−

2 Installation and connection

Mounting plate

MotorRear

flat gearhead

Installingthecombinationtype•hollowshaftatgearhead



A combination type • hollow shaft at gearhead can be installed by using

either its front or rear side as the mounting surface. Install the supplied hexagonal socket head screw set in the four mounting holes you drilled and tighten the nuts until no gaps remain between the motor and mounting plate. Also, attach the supplied safety cover to the hollow output shaft on the end opposite from the one where the load shaft is installed. Refer to p.23 for the installation method and how to install/remove the gearhead.

Front

Hollow shaft

Hexagonal socket head screw set (supplied)

Model

BLE23

BLE46

BLE512

* When the supplied hexagonal socket head screw set is used.

Nominal

thread size

M5 3.8 N·m (33 lb-in) 5 mm (0.20 in.) M6 6.4 N·m (56 lb-in) 8 mm (0.31 in.) M8 15.5 N·m (137 lb-in) 12 mm (0.47 in.)

Tightening torque

Maximum applicable

plate thickness

∗

Installing the driver

The driver can be installed in two dierent ways. Refer to p.29 for the specic installation methods.

•Use screws (M4: not supplied) to secure the driver through the mounting holes (two locations) provided at the back of the driver.

Secure the driver on a DIN rail using the accessory DIN-rail mounting plate (sold separately).

•

Installation

2 Installation and connection

−21−

Installation

4×ØD

Hexagonal socket

Pilot section

position to a desired

1.3 Installing the combination type • parallel shaft gearhead

Mounting hole dimensions [unit: mm (in.)]

Model ØA ØB C ØD

BLE23

BLE46

BLE512

70 (2.76) 24 (0.94) 10 (0.39) 4.5 (0.177) 94 (3.70) 34 (1.34) 13 (0.51) 6.5 (0.256)

104 (4.09) 40 (1.57) 18 (0.71) 8.5 (0.335)

ØA

ØB

ØB indicates the external dimensions of the product. Drill holes with a minimum diameter of ØB +1 mm (0.04 in.).

Removing/Installing the gearhead

To replace the gearhead or change the cable outlet direction, remove the screws assembling the gearhead. The gearhead can be removed and the motor cable position changed to a desired 90° direction.

1. Remove the hexagonal socket head screws (2 pieces) assembling the motor and gearhead and detach the motor from the gearhead.

head screw

2. Using the pilot sections of the motor and gearhead as guides, install the gearhead to the motor and tighten the hexagonal socket head screws.

At this time, the motor cable position can be changed to a desired 90° direction. When installing the gearhead, slowly rotate it clockwise/counterclockwise to prevent the pinion of the motor output shaft from contacting the side

panel or gear of the gearhead. Also conrm that no gaps remain between the motor ange surface and the end face

of the gearhead’s pilot section.

Assembly screws

Model

BLE23 BLE46

BLE512

Nominal

thread size

Tightening torque

M2.6 0.4 N·m (3.5 lb-in)

M3 0.6 N·m (5.3 lb-in)

Change the cable 90° direction.

Note

•Do not forcibly assemble the motor and gearhead. Also, do not let metal objects or other foreign matters enter the gearhead. The pinion of the motor output shaft or gear may be damaged, resulting in noise or shorter service life.

•Do not allow dust to attach to the pilot sections of the motor and gearhead. Also, assemble the motor and gearhead carefully by not pinching the O-ring at the motor’s pilot section. If the O-ring is crushed or severed, grease may leak from the gearhead.

•The hexagonal socket head screws assembling the motor and gearhead are used to attach the motor and gearhead temporarily. When installing the product, be sure to use the supplied hexagonal socket head screws (4 pieces).

−22−

2 Installation and connection

1.4 Installing the round shaft type

+ 0.030 0

+ 0.0012 0

+ 0.030 0

+ 0.0012 0

+ 0.035 0

+ 0.0014 0

Safety cover

Hexagonal nut

+0.039 0

+ 0.0015 0

+0.039 0

+ 0.0015 0

+0.039 0

+ 0.0015 0

Mounting plate size

Install the motor to a mounting plate of the following size or larger, so that the motor case temperature will not exceed 90 °C (194 °F).

Model Size of mounting plate Thickness Material

BLE23

BLE46

BLE512

* Electromagnetic brake type: 135×135 mm (5.31×5.31 in.)

Mounting hole dimensions [unit: mm (in.)]

Model ØA B ØCH7 ØD

BLE23

BLE46

BLE512

ØC indicates the pilot diameter on the ange.

115×115 mm (4.53×4.53 in.)

135×135 mm (5.31×5.31 in.) 165×165 mm (6.50×6.50 in.)

70 (2.76) 49.5 (1.949)

94 (3.70) 66.47 (2.616)

104 (4.09) 73.54 (2.895)

∗

5 mm (0.20 in.) Aluminum alloy

(2.1260

(2.8740

(3.2677

)

4.5 (0.177)

6.5 (0.256)

8.5 (0.335)

ØA

ØCH7

Installation

ØD

Note

Fit the boss on the gearhead mounting surface into a pilot receiving hole.

1.5 Installingthecombinationtype•hollowshaftatgearhead

Using the front side as the mounting surface

When the gearhead is installed by using its front side as the mounting surface, use the boss of the output shaft to align the center.

Hexagonal socket head screw

Flat washer

Spring washer

Mounting plate

Safety cover mounting screw (M3)

• Mounting hole dimension

ØA

ØBH8

4×ØC

Mounting hole dimensions [unit: mm (in.)]

Model ØA ØBH8 ØC

BLE23

BLE46

BLE512

70 (2.76)

94 (3.70)

104 (4.09)

(1.34

(1.50

(1.97

)

2 Installation and connection

5.5 (0.22)

6.5 (0.26)

8.5 (0.33)

−23−

Installation

Safety cover

Safety cover mounting screw (M3)

Hexagonal nut

Hexagonal socket

Change the cable position to one of three 90° directions.

Using the rear side as the mounting surface

Hexagonal socket head screw

• Mounting hole dimension

ØA

ØD or more

Mounting plate

Flat washer

Spring washer

4×ØC

Mounting hole dimensions [unit: mm (in.)]

Model ØA ØC ØD E

BLE23

BLE46

BLE512

Note

When installing the gearhead by using its rear side as the mounting surface, prevent contact

70 (2.76) 5.5 (0.22) 25 (0.98) 29 (1.14) 94 (3.70) 6.5 (0.26) 30 (1.18) 39 (1.54)

104 (4.09) 8.5 (0.33) 35 (1.38) 44 (1.73)

between the mounting plate and motor by keeping dimension E below the specied value.

Removing/Installing the gearhead

To replace the gearhead or change the cable outlet direction, remove the screws assembling the gearhead.

The gearhead can be removed and the motor cable position changed to one of three 90° directions. Note that the

motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft.

1. Remove the hexagonal socket head screws (4 pieces) attaching the gearhead and motor and detach the motor from the gearhead.

Assembly screws

head screw

Model

BLE23

BLE46

BLE512

Nominal

thread size

M4 1.8 N·m (15.9 lb-in) M6 6.4 N·m (56 lb-in) M8 15.5 N·m (137 lb-in)

Tightening torque

−24−

2. Using the pilot sections of the motor and gearhead as guides, install the motor to the gearhead and tighten the hexagonal socket head screws.

At this time, the motor cable position can be changed to one of three 90° directions. Install the motor carefully to prevent the pinion of the motor output shaft from contacting the

casing or gear of the gearhead. Also conrm that no gaps remain between the motor ange surface and the end face of

the gearhead’s pilot section.

2 Installation and connection

Installation

will obstruct the cable.

Spacer

Transmission

Note

•Do not allow dust to attach to the pilot sections of the motor and gearhead. Also, assemble the motor carefully by not pinching the O-ring at the motor’s pilot section. If the O-ring is pinched, the coupling strength will drop and grease may leak from the gearhead.

•The motor cable position cannot be changed to the direction where the cable faces the gearhead output shaft, because the gearhead case will obstruct the cable.

The gearhead case

1.6 Installing a load to the combination type • parallel gearhead or round shaft type

When installing a load on the motor (gearhead), align the center of the motor output shaft (gearhead output shaft) with the center of the load shaft.

Note

•When coupling the motor (gearhead) with a load, pay attention to centering, belt tension,

parallelism of pulleys, etc. Also, rmly secure the tightening screws of the coupling or pulleys.

•When installing a load, do not damage the motor output shaft (gearhead output shaft) or bearing. Forcing in the load by driving it with a hammer, etc., may break the bearing. Do not apply any excessive force to the output shaft.

•Do not modify or machine the motor (gearhead) output shaft. The bearing may be damaged or motor (gearhead) may break.

Output shaft shape

•Combination type • parallel shaft gearhead

A key slot is provided on the output shaft of each combination type • parallel shaft gearhead. Form a key slot on the

load side and secure the load using the supplied parallel key.

•Round shaft type

A at section is provided on the motor output shaft of each round shaft type. Apply a double-point screw, etc., at the at section to rmly secure the load and prevent it from spinning.

How to install a load

•Using a coupling

Align the centerline of the motor (gearhead) output shaft with the centerline of the load shaft.

•Using a belt

Adjust the motor (gearhead) output shaft to lie parallel with the load shaft and form right angles between the output shaft/load shaft and the line connecting the centers of both pulleys.

•Using a gear

Adjust the motor (gearhead) output shaft to lie parallel with the gear shaft and allow the output shaft to mesh correctly with the centers of the gear teeth.

•When using the output axis tip screw hole of a gearhead

Use a screw hole provided at the tip of the output shaft as an auxiliary means for preventing the transfer mechanism from disengaging. (

Gearhead

model name

GFS4G

GFS5G

type have no output shaft tip screw hole.)

GFS2G

Output shaft tip screw hole

M5, E󰀨ective depth 10 mm (0.39 in.)

M6, E󰀨ective depth 12 mm (0.47 in.)

Screw

parts

Fixed screw

2 Installation and connection

−25−

Installation

Stepped load shaft

Parallel key

Hexagonal socket

Stepped load shaft

Parallel key

Hexagonal socket

1.7 Installingaloadtothecombinationtype•hollowshaftatgearhead

If the motor is subject to a strong impact upon instantaneous stop or receives a large overhung load, use a stepped load shaft.

Note

Apply grease (molybdenum disulde grease, etc.) on the surface of the load shaft and inner

•

walls of the hollow output shaft to prevent seizure.

•When installing a load, do not damage the hollow output shaft or bearing of the gearhead. Forcing in the load by driving it with a hammer, etc. may break the bearing. Do not apply any excessive force to the hollow output shaft.

•Do not modify or machine the hollow output shaft of the gearhead. Doing so may damage the bearings and destroy the gearhead.

Stepped load shaft

•Mounting method using retaining ring

Secure the retaining ring to the load shaft by tightening the hexagonal socket head screw over a spacer, at washer

and spring washer.

Hexagonal socket head screw

Spring washer

Flat washer

Spacer

Retaining ring

Hollow output shaft

Load shaft

ØD

Retaining ring

Flat washer

head screw

Spring washer

Parallel key

Spacer

•Mounting method using end plate

Secure the end plate to the load shaft by tightening the hexagonal socket head screw over a at washer and spring

washer.

Hexagonal socket head screw

Spring washer

Flat washer

End plate

Load shaft

Note

The safety cover (supplied) cannot be attached due to contact between the safety cover and hexagonal socket head screw. Take safety measures against rotating part.

Hollow output shaft

Flat washer

head screw

ØD

Spring washer

End plateParallel key

−26−

2 Installation and connection

+0.027 0

+ 0.0011 0

0.018

0.0007

+0.027 0

+ 0.0011 0

0.018

0.0007

+0.033 0

+ 0.0013 0

0.021

0.0008

Spacer

Hexagonal socket

Spacer

Load shaft

+0.027 0

+ 0.0011 0

0.018

0.0007

+0.027 0

+ 0.0011 0

0.018

0.0007

+0.033 0

+ 0.0013 0

0.021

0.0008

Recommended load shaft installation dimensions [Unit: mm (in.)]

•

Model

BLE23

BLE46

BLE512

Inner diameter of hollow shaft (H8)

Ø12

(Ø0.4724

)

Ø15

(Ø0.5906

)

Ø20

(Ø0.7874

)

Recommended

diameter of load

shaft (h7)

Ø12

(Ø0.4724

Ø15

(Ø0.5906

Ø20

(Ø0.7874

Nominal diameter

of retaining ring

Ø12 (Ø0.47) M4 3 (0.12) 20 (0.79)

)

Ø15 (Ø0.59) M5 4 (0.16) 25 (0.98)

)

Ø20 (Ø0.79) M6 5 (0.20) 30 (1.18)

)

Non-stepped load shaft

Install a spacer on the load shaft side and secure the retaining ring to the load shaft by tightening the hexagonal socket

head screw over a spacer, at washer and spring washer.

Applicable

screw

Spacer

thickness

Installation

Outer diameter

of stepped shaft

(ØD)

Spacer

Retaining ring

Hexagonal socket head screw

Spring washer

Flat washer

Hollow output shaft

Load shaft

Parallel key

Spacer

Retaining ring

Flat washer

head screw

Spring washer

Parallel key

Recommended load shaft installation dimensions [Unit: mm (in.)]

Model

BLE23

BLE46

BLE512

Inner diameter of hollow shaft (H8)

Ø12

(Ø0.4724

)

Ø15

(Ø0.5906

)

Ø20

(Ø0.7874

)

Recommended

diameter of load

shaft (h7)

Ø12

(Ø0.4724

Ø15

(Ø0.5906

Ø20

(Ø0.7874

Nominal diameter

of retaining ring

Ø12 (Ø0.47) M4 3 (0.12)

)

Ø15 (Ø0.59) M5 4 (0.16)

)

Ø20 (Ø0.79) M6 5 (0.20)

)

Applicable

screw

Spacer

thickness

2 Installation and connection

−27−

Installation

1.8 Permissible radial load and permissible axial load

Make sure the radial load and axial load received by the motor (gearhead) output shaft will not exceed the allowable values shown in the table below.

Note

If the radial load or axial load exceeds the specied allowable value, repeated load applications

may cause the bearing or output shaft of the motor (gearhead) to undergo a fatigue failure.

Combination type • parallel shaft gearhead

Model

Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.)

5 100 (22) [90 (20)] 150 (33) [110 (24)]

BLE23

30 to 200 200 (45) [180 (40)] 300 (67) [230 (51)]

5 200 (45) [180 (40)] 250 (56) [220 (49)]

BLE46

30 to 200 450 (101) [420 (94)] 550 (123) [500 (112)]

5 300 (67) [230 (51)] 400 (90) [300 (67)]

BLE512

30 to 200 500 (112) [450 (101)] 650 (146) [550 (123)]

* The values assume a rated speed of 3000 r/min or below. The values in [ ] are based on a rated speed of 4000 r/min.

Distance from tip of gearhead output shaft and

permissible radial load [N (lb.)]

∗

Permissible axial

load [N (lb.)]

40 (9)10 to 20 150 (33) [130 (29)] 200 (45) [170 (38)]

100 (22)10 to 20 300 (67) [270 (60)] 350 (78) [330 (74)]

150 (33)10 to 20 400 (90) [370 (83)] 500 (112) [430 (96)]

Combinationtype•hollowshaftatgearhead



Model

Gear ratio 10 mm (0.39 in.) 20 mm (0.79 in.)

BLE23

BLE46

BLE512

* The values assume a rated speed of 3000 r/min or below. The values in [ ] are based on a rated speed of 4000 r/min.

5, 10 450 (101) [410 (92)] 370 (83) [330 (74)]

15 to 200 500 (112) [460 (103)] 400 (90) [370 (83)]

5, 10 800 (180) [730 (164)] 660 (148) [600 (135)]

15 to 200 1200 (270) [1100 (240)] 1000 (220) [910 (200)]

5, 10 900 (200) [820 (184)] 770 (173) [700 (157)]

30 to 200 1500 (330) [1400 (310)] 1280 (280) [1200 (270)]

Distance from gearhead mounting surface and

permissible radial load [N (lb.)]

∗

Permissible axial

load [N (lb.)]

200 (45)

400 (90)

500 (112)15, 20 1300 (290) [1200 (270)] 1110 (240) [1020 (220)]

Round shaft type

Distance from tip of motor output shaft and

Model

BLE23

BLE46

BLE512

* Minimize the axial load. If a thrust load must be applied, do not let it exceed one-half the motor’s mass.

permissible radial load [N (lb.)]

10 mm (0.39 in.) 20 mm (0.79 in.)

80 (18) 100 (22)

110 (24) 130 (29)

150 (33) 170 (38)

Permissible axial load

[N (lb.)]

Not to exceed one-half the motor’s dead weight

∗

−28−

2 Installation and connection

1.9 Installing the driver

20 (0.79) or more

35 (1.38)

Unit: mm (in.)

Mounting hole

(at the back)

DIN rail mounting plate

(supplied)

End plate

The driver is designed so that heat is dissipated via air convection

and conduction through the enclosure. Install the driver to a at metal plate oering excellent vibration resistance.

When two or more drivers are to be installed side by side, provide

20 mm (0.79 in.) and 25 mm (0.98 in.) clearances in the horizontal

and vertical directions, respectively.

Note

•Install the driver in an enclosure whose pollution degree is 2 or above or protection class is IP54 or better.

•Be sure to install the driver vertically (in vertical

position) shown in the gure. Do not block the

radiation openings.

•Do not install any equipment that generates a large amount of heat or noise near the driver.

•If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature, revise the ventilation condition or forcibly cool the area around the driver using a fan in order to keep within the operating ambient temperature.

Installation

150 (5.91)

25 (0.98) or more

Installing with screws

Install the driver vertically (in vertical position) and secure the driver

(at the back)

through the mounting holes using two screws (M4: not supplied).

Mounting to DIN rail

When mounting the driver to a DIN rail, use a separately sold DIN rail mounting plate (model number: attach it to a 35 mm (1.38 in.) wide DIN rail.

1. Attach the DIN rail mounting plate to the back of the driver using the screws supplied with the plate.

Tightening torque: 0.3 to 0.4 N

m (2.6 to 3.5 lb-in)

2. Pull the DIN lever down, engage the upper tab of the DIN rail mounting plate over the DIN rail, and push the DIN lever until it locks in place.

3. Fix the driver with the end plate (not suupplied).

Tab

PADP03

) and

Mounting screws

Note

DIN rail

Mounting holes (M3, four locations)

DIN lever

•Do not use the mounting holes for the DIN rail mounting plate for any purpose other than securing the DIN rail mounting plate.

•Be sure to use the supplied screws when securing the DIN rail mounting plate. The use of screws that would penetrate 3 mm (0.12 in.) or more through the surface of the driver may cause damage to the driver.

2 Installation and connection

−29−

Installation

DIN lever

0.45 N·m (3.9 lb-in)

Variable resistor

Dial

• Mounting hole dimension

(Ø0.165 in.)

Removing from DIN rail

Pull the DIN lever down until it locks using a at tip screwdriver, and lift the

bottom of the driver to remove it from the rail.

Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever to lock it. Excessive force may damage the DIN lever.

1.10 Installing the external potentiometer (supplied)

Install the external potentiometer as shown below.

Insulation sheet

Toothed washer

Mounting plate

Dial plate

Setscrew (M4) Tightening torque:

0.4 N·m (3.5 lb-in)

Dial

Nut Tightening torque:

• Reference mounting hole dimensions

Ø3 (Ø0.12)

[Unit: mm (in.)]

7.5±

0.4 (0.30±0.02)

Ø10 (Ø0.39)

Soldering the variable resister terminal and the lead wires

Cover a heat-shrinkable tube over the soldered part to insulate.

Soldering condition: 235 °C (455 °F), less than 5 sec.

riable resistor

Lead wire

Terminal

Lead wire

Heat-shrinkable tube

Solder (Pass the lead wire through the terminal hole and give it two or three turns.)

1.11 Installing the regeneration unit (accessory)

Install the regeneration unit where heat dissipation capacity equivalent to a level achieved with a heat sink [made of aluminum alloy, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.

Secure it on a smooth metal plate oering high heat

conductivity, using two screws (M4, not supplied).

−30−

EPRC-400P

2 Installation and connection

in a location

Screw (M4)

Regeneration unit

EPRC-400P

165 mm (6.50 in.)

+0.3

Ø4.2 mm

+0.012

2 Connection

This chapter explains how to connect the driver and motor, I/O signals, and power supply, as well as the grounding method.

2.1 Connection example

The following gure is a connection example when an electromagnetic brake motor is used.

Grounding

Motor

cable

Protective Earth Terminal

Be sure to ground.

("2.3 Grounding" on p.32)

Main power supply

Main power supply Three-phase 200-240 V

∗ Electromagnetic brake type only

Single-phase 100-120 V Single-phase 200-240 V

Motor signal connector

Connect to CN4

Connection cable

Electromagnetic brake

Motor power connector

connector

Connect to CN1

Connect to CN2

Protective Earth Terminal

Be sure to ground.

("2.3 Grounding" on p.32)

Connection

Input signals Connect to CN5 pin No.1 to 8

24 VDC

∗

External potentiometer or External DC voltage Connect to CN6 pin No.1 to

Input signal common (0 V) Connect to CN6 pin No.4

Output signals

Grounding

Connect to CN6 pin No.5 to

power supply

24 VDC±5%

1.0 A or more

Note

•Have the connector plugged in securely. Insecure connections may cause malfunction or damage to the motor or driver.

•When unplugging the connector, do so while pressing the latches on the connector.

When cycle the power or plugging/unplugging the connector, turn o󰀨 the power and wait for the CHARGE LED

•

to turn o󰀨 before doing so. Residual voltage may cause electric shock.

•Do not wire the power supply cable of the driver in the same cable duct with other power lines or motor cables. Doing so may cause malfunction due to noise.

When installing the motor to a moving part, use an accessory exible cable o󰀨ering excellent exibility. For the

•

exible motor cable, refer to p.160.

2 Installation and connection

−31−

Connection

7.2 (0.28) or less

6.2 (0.24) or les

after crimping

Ø3.6 (0.14) or more

Unit: mm (in.)

Grounding

Protective Earth Te

9.5 (0.37) or less Unit: mm (in.)

Protective Earth Be sure to ground either of the Protective Earth

2.2 Connecting the power supply

Connect the power cable to the main power supply input terminals (TB1) on the driver. The product does not come with a power cable. It must be supplied by the user.

Power supply input Connecting method Single-phase 100-120 V Connect the live side to terminal L, and the neutral side to terminal N. Single-phase 200-240 V Connect the live side to terminal L1, and the neutral side to terminal L2.

Three-phase 200-240 V Connect the R, S and T phase lines to the L1, L2 and L3 terminals, respectively.

Power connection terminal and cable

•Applicable crimp terminal: Round crimp terminal with insulation cover

Thread size of terminal: M3.5

•

Tightening torque: 1.0 N

•

•Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm

•Conductive material: Use only copper wire.

Circuit breaker

Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit.

•Rated current of protective device: Single-phase input 10 A, three-phase input 5 A

Circuit breaker: Mitsubishi Electric Corporation NF30

•

m (8.8 lb-in)

3.8 (0.15)

)

or less

2.3 Grounding

Be sure to ground using the Protective Earth Terminal of the motor and the Protective Earth Terminal of the driver.

Note

Be sure to ground the motor and driver. Failure to do so may result in electric shock or damage to the product. Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.

Motor

Connect the Protective Earth Terminal on the motor to the ground near the motor.

Minimize the wiring length of the ground cable.

Ground terminal and cable

•Applicable crimp terminal: Round crimp terminal with insulation cover

Thread size of terminal: M4

•

Tightening torque: 0.8 to 1.0 N·m (7.0 to 8.8 lb-in)

•

•Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm

Driver

Either of the two Protective Earth Terminals can be used for grounding the driver. The terminal that is not grounded can be used as a spare terminal. Use the spare

terminal according to your specic need, such as connecting it to the motor in

order to ground the motor. Do not share the Protective Earth Terminal with a welder or any other power equipment. When grounding the Protective Earth Terminal, secure the grounding point near the driver.

•Applicable crimp terminal: Round crimp terminal with insulation cover

Thread size of terminal: M4

•

Tightening torque: 1.2 N

•

•Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm

Ø4.1 (0.16) or more

4.8 (0.19) or less

m (10.6 lb-in)

)

rminal

Grounding

Terminal

)

Terminals.

−32−

Precautions about static electricity

Static electricity may cause the driver to malfunction or suer damaged.

Be sure to ground the motor and driver to prevent them from being damaged by static electricity.

2 Installation and connection

2.4 Connecting the motor and driver

∗ Electromagnetic brake type only

Position to hold the connector

Connect the motor power connector to the CN2, and the motor signal connector to the CN4 on the driver. When using an electromagnetic brake type motor, also connect the electromagnetic brake connector to the CN1.

When extending the connection distance between the motor and driver, use the connection cable (supplied or accessory).

Motor signal connector

Connect to CN4

Connection cableMotor cable

Connection

Note

Have the connector plugged in securely. Insecure connector connection may cause malfunction or

Electromagnetic brake

connector

Connect to CN1

Motor power connector

Connect to CN2

∗

damage to the motor or driver.

Notes about connector connection

Note

When inserting connectors or pulling out connectors, be sure to do with holding the connector bodies. Doing with holding the cables may cause a connection failure.

When inserting the connector

●

Hold the connector bodies, and insert in straight securely. Inserting the connector in an inclined state may result in damage to terminals or a connection failure.

When pulling out the connector

●

Pull out the connector in straight while releasing the lock part of the connector. Pulling out the connector with holding the cable (lead wire) may result in damage to the connector.

•Pin assignment of motor power connector

Pin No. Color Lead size

1 Blue AWG18 2 − − 3 − Drain (AWG24 or equivalent) 4 Purple 5 Gray 6 − −

AWG18

Housing: 5557-06R-210 (Molex) Terminal: 5556T (Molex)

•Pin assignment of motor signal connector •Pin assignment of electromagnetic brake connector

Pin No. Color Lead size

1 − − 1 Black 2 Green 3 Yellow 4 Brown 5 Red 6 Orange

AWG26

Housing: 43025-0600 (Molex) Terminal: 43030-0004 (Molex)

Pin No. Color Lead size

2 White

Housing: 5557-02R-210 (Molex) Terminal: 5556T (Molex)

AWG24

2 Installation and connection

−33−

Connection

power supply

the button of the orange color with

•

2.5 Connecting the 24 VDC power supply

The 24 VDC power supply is for the control circuit of the driver.

Be sure to connect a power supply which voltage is 24 VDC −15% to +20% and current is 1 A or more, to the CN5.

24 VDC

Note

•When connecting the 24 VDC power supply, check the indication of the driver case and pay attention to the polarity of the power supply. Reverse-polarity connection may cause damage to the driver.

When cycling the 24 VDC power, turn o󰀨 the power and wait for the PWR/ALM LED to turn o󰀨.

•

2.6 Selecting the input signal power supply

Select the input signal power supply (built-in power supply or external power supply) to be used. The driver comes with a built-in power supply. To control

the operation using relays and switches, set the SW3-No.3 of the function setting switch1 to the ON side to select the

built-in power supply.

Factory setting: OFF (an external power supply is used)

Note

The built-in power supply cannot be used with the source logic. If the source logic is used, do not turn the external voltage selector switch to the ON side.

2.7 Connecting the I/O signals

Connect the input signals to the CN5, and connect the analog external speed setting input signals and output signals to the CN6.

•Applicable lead wire: AWG26 to 20 (0.14 to 0.5 mm

•Length of the insulation cover which can be peeled: 8 mm (0.31 in.)

Button of the orange color

Insert the lead wire while pushing

)

SW3-No.3 ON: Using the built-in power supply OFF: Using an external power supply

8 mm (0.31 in.)

a screwdriver.

CN5 pin assignment

Pin No Name Description

1 IN0 Input terminal 0 [FWD] 2 IN1 Input terminal 1 [REV] 3 IN2 Input terminal 2 [STOP-MODE] 4 IN3 Input terminal 3 [M0] 5 IN4 Input terminal 4 [ALARM-RESET] 6 IN5 Input terminal 5 [MB-FREE] 7 IN6 Input terminal 6 [TH] 8 IN-COM0 Input signal common

− −

Power supply GND/ Input signal common (0 V)

+ − 24 VDC power supply

* The signal in brackets [ ] is a function that is assigned at the time of shipment. The assignments can be changed using the

OPX-2A

MEXE02

, or via RS-485 communication.

∗

•

−34−

2 Installation and connection

CN6 pin assignment

•

CN5

Pin No.

reinforced insulation

CN6

Pin No.

Inductive load

External controle

Pin No Name Description

1 VH

Analog external speed setting input2 VM

3 VL

∗

4 IN-COM1 Input signal common (0 V) 5 OUT0+ Output terminal 0 (+) [SPEED-OUT] 6 OUT0− Output terminal 0 (−) [SPEED-OUT] 7 OUT1+ Output terminal 1 (+) [ALARM-OUT1] 8 OUT1− Output terminal 1 (−) [ALARM-OUT1]

*1 The VL input is connected to IN-COM1 inside the driver. *2 The signal in brackets [ ] is a function that is assigned at the time of shipment. The assignments can be changed using

the

OPX-2A

MEXE02

, or via RS-485 communication.

∗

•

Input signal circuit

All input signals of the driver are photocoupler inputs. When an external power supply is used: 24 VDC –15 to +20%, 100 mA or more

1 to 7

5.1 kΩ

820 Ω

Photo-coupler of

Connection

Output signal circuit

All output signals of the driver are photocoupler/open-collector

outputs. The ON voltage of the output circuit is 1.6 VDC maximum.

When driving each element using the output signal circuit, give

consideration to this ON voltage.

4.5 to 30 VDC, 40 mA or less (For the SPEED-OUT output, supply at

least 5 mA of current.)

Note

•Always connect a current-limiting resistor. If the power supply voltage is connected to the output circuit directly without connecting a current-limiting resistor in between, the driver will be damaged.

•When connecting a relay (inductive load), etc., to detect alarm

outputs, use a relay with built-in ywheel diode, or provide a y-back voltage control measure based on diode, etc., for the

inductive load.

Using a controller with a built-in clamp diode

If a controller with a built-in clamp diode is used, a leakage path may form and cause the motor to operate even when

the controller power is o, as long as the driver power is on. Since the power capacity of the controller is dierent from

that of the driver, the motor may operate when the controller

and driver powers are turned on or o simultaneously. When powering down, turn o the driver power rst,

followed by the controller power. When powering up, turn on

the controller power rst, followed by the driver power.

quipment Driver

5, 7 6, 8

CN6

5, 7

VCC +24 V

CN5

1 to 7

0 V

Flywheel diode

0 V

2 Installation and connection

−35−

Connection

Master controller Driver

Connection example with I/O signal circuit

•Sink logic circuit

CN5

24 VDC

0 V

30 VDC or less

0 V

24 VDC

0 V

40 mA or less

7 8

CN6

5 6 7 8

5.1 kΩ

820 Ω

Note

•Keep the output signal to 30 VDC or less.

•Be sure to connect the current-limiting resistor R0 and keep the current to 40 mA or less.

−36−

2 Installation and connection

•Source logic circuit

Master controller Driver

CN6

External DC

CN6

24 VDC

Connection

CN5

0 V

30 VDC or less

40 mA or less

24 VDC

0 V

7 8

CN6

5 6 7 8

5.1 kΩ

820 Ω

0 V

Note

•Keep the output signal to 30 VDC or less.

•Be sure to connect the current-limiting resistor R0 and keep the current to 40 mA or less.

2.8 Connecting an external speed setter

The rotation speed can be set using an external potentiometer (supplied) or external DC voltage. Refer to p.66 for setting method.

•Using an external potentiometer

Connect the supplied external potentiometer to the pin Nos.1 to 3 of CN6 of the driver. Use the supplied signal wire for this

connection. Connect the shield wire of the signal wire to the VL input terminal. Make sure the shield wire does not contact other terminals.

•Using an external DC voltage

For the external voltage, use a DC power supply (0 to 10 VDC)

with reinforced insulation on both the primary side and secondary

side, and connect it to the pin Nos. 2 and 3 of CN6 of the driver.

The input impedance between the VM input and VL input is approximately 30 k inside the driver.

. The VL input is connected to IN-COM1

Ω

External potentiometer

1 VH input 2 VM input 3 VL input

2 VM input 3 VL input

Yellow Red

Red

power supply

0 to 10 VDC

1 mA or more

Yellow WhiteWhite

123

Note

Be sure to set the external DC voltage to 10 VDC or less. When connecting the external DC power supply, make sure the polarities are correct. If the polarities are reversed, the driver may be damaged.

2 Installation and connection

−37−

Connection

OPX-2A cable or supplied

RS-485 communication

Drivers can be linked.

0 V

∗

0 V

∗

5 V

•

2.9 Connecting the data setter

Connect the

MEXE02

OPX-2A

cable or supplied cable with

to CN3 on the driver.

The data edit connector (CN3), I/O signal connectors (CN5/CN6) and RS-485 communication connectors (CN7/CN8) are not insulated. When grounding the positive terminal of the power supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause the these equipment and driver to short, damaging both.

2.10 Connecting the RS-485 communication cable

Connect this cable when controlling the product via RS-485 communication. Connect the RS-485 communication

cable to the CN7 or CN8 on the driver. The vacant connector can be used to connect a dierent driver. A driver link cable is available as an accessory (sold separately). See p.160. A commercial LAN cable can be also used to link drivers.

cable with the MEXE02

connectors (CN7/CN8)

CN7/CN8 pin assignment

Pin No Name Description

1 N.C. Not used 2 GND GND 3 TR+ RS-485 communication signal (+) 4 N.C. 5 N.C. 6 TR− RS-485 communication signal (−) 7 N.C. 8 N.C.

Not used

2 GND

3 TR+

6 TR

2 GND

3 TR+

6 TR

* The GND line is used in common with 24 VDC power

supply input terminal (CN5).

SW3-No.4

100 kΩ

120 Ω

100 kΩ

•

−38−

2 Installation and connection

2.11 Test operation

Regeneration unit

CN5 and CN6

Once a main power supply and 24 VDC power supply are connected, the connection status can be checked by driving the motor tentatively without setting the data.

1. Turn on the main power supply and 24 VDC power supply after completing the wiring.

2. Turn the test operation mode switch (SW2-No.1) ON.

3. Check that the motor rotates at low speed (100 r/min) in the forward direction.

If the motor did not rotate or malfunction could be seen,

check the wiring after turning o the power.

(If the rotation direction has been changed by the rotates according to the setting.)

4. Turn the test operation mode switch OFF.

The motor stops.

Note

If the FWD input or REV input is turned ON while the motor rotates in test operation, the motor will stop. (A warning or alarm signal is not output.) To reset this condition, turn all of test operation mode switch, FWD input and REV input OFF. The motor will be able to operate after turning all of them OFF.

2.12 Connecting the regeneration unit

If vertical drive (gravitational operation) such as elevator applications is performed or if sudden start-stop operation of a large inertial load is repeated frequently, connect the regeneration unit Install the regeneration unit in a location where heat dissipation capacity equivalent to a level achieved with a heat sink [made of aluminum alloy, 350×350×3 mm (13.78×13.78×0.12 in.)] is ensured.

OPX-2A

Test operation mode

switch (SW2-No.1)

MEXE02

, or via RS-485 communication, the motor

EPRC-400P

Connection

Connecting method

The wiring of the regeneration unit to the driver I/O terminals varies depending on the connecting methods. Refer to p.41, 42, 43 for connecting method. Connect the regeneration unit before turning on the main power and 24 VDC power. The regeneration unit does not perform its control function if connected after the main power and 24 VDC power has been turned on.

Regenerative current ows through the two thick lead wires (AWG18: 0.75 mm

•

them to the RG1 and RG2 terminals of the TB1. The applicable crimp terminal is the same as the one used to connect the power supply. Refer to p.32.

•The two thin lead wires (AWG22: 0.3 mm

) of the regeneration unit are thermostat outputs. Connect them to CN5

and CN6. Refer to p.34 for connecting method.

EPRC-400P

150 °C (302 °F)

[N.C.]

R: 400 Ω

AWG22

AWG18

Connect to RG1 and

RG2 terminals on TB1

TH input

IN-COM1

Connect to

) of the regeneration unit. Connect

Note

•If the current consumption of the regeneration unit exceeds the allowable level, the thermostat will be triggered and a regeneration unit overheat alarm will generate. If a regeneration unit

overheat alarm generates, turn o󰀨 the power and check the content of the error.

•If an external power supply is used for the power supply of input signals, turn on the external power supply before turning on the driver main power supply.

2 Installation and connection

−39−

Connection

Regenerationunitspecications



Model Continuous regenerative power 100 W Resistance 400 Operating temperature of

thermostat Electrical rating of thermostat 120 VAC 4 A, 30 VDC 4 A (minimum current: 5 mA)

EPRC-400P

Ω

Operation: Opens at 150±7 °C (302±45 °F) Reset: Closes at 145±12 °C (293±54 °F) (normally closed)

−40−

2 Installation and connection

2.13 Connection diagram (example)

Driver

Each connection diagram (example) is for the electromagnetic brake type. In the case of the standard type, there are

no connection for the electromagnetic brake and no connection/input for the MB-FREE input signal. To use the built-in power supply, set the SW3-No.3 of the function setting switch switch1 to the ON side. The factory setting is OFF (an external power supply is

used). To use an external power supply, the factory setting need not be changed.

Sink logic

•Using the built-in power supply

This is a connection example that the power supply is single-phase 100-120 VAC, the rotation speed is set using an external potentiometer or external DC voltage, and the motor is operated with relays, switches and other contact

switches. For the SPEED-OUT output, supply at least 5 mA of current.

Connection

SW3-No.3 ON: Using the built-in power supply OFF: Using an external power supply

Circuit breaker

Power supply

connection

Grounding the driver

Be sure to ground.

R:400 Ω

N.C.

150 °C

(302 °F)

Regeneration unit

RS-485 communication connection

Data setter connection

Input signal connection

Control input 0 [FWD]

Control input 1 [REV]

Control input 2 [STOP-MODE]

Control input 3 [M0]

Control input 4 [ALARM-RESET]

Control input 5 [MB-FREE]

DC power

supply

24 VDC

15% to +20%

Control input 6 [TH]

connection

IN-COM0

POWER

L N NC

RG1 RG2

CN5

8 1 2 3 4 5 6

+24 V

Main circuit

Control circuit

command

Motor connector

Electromagnetic

brake connector

Motor signal

connector

+5.3 V

CN6

Speed

voltage

0 V

CN6

0 V

Motor connection

Motor

Grounding the motor Be sure to ground.

Setting by the external potentiometer or external DC voltage

1 2 3

VH VM VL

Output signal connection

4.5 to 30.0 VDC 40 mA or less

Control output 0 [SPEED-OUT]

5 6 7 8

∗

Control output 1 [ALARM-OUT1]

Input signal connection

IN-COM1

External potentiometer (20 kΩ 1/4 W)

Within 10 V

Shielded cable

Grounding

* Recommended resistance 24 VDC: 680 Ω to 4.7 kΩ (2 W) 5 VDC: 150 Ω to 1.0 kΩ (0.5 W)

Note

2 Installation and connection

−41−

Connection

Driver

•Using an external power supply

For the SPEED-OUT output, supply at least 5 mA of current.

Circuit breaker

Power supply

connection

Grounding the driver

Be sure to ground.

R:400 Ω

N.C.

150 °C

(302 °F)

Regeneration unit

connection

RS-485 communication connection

Data setter connection

Input signal connection

Control input 0

Control input 1

Control input 2

[STOP-MODE]

Control input 3

Control input 4

[ALARM-RESET]

Control input 5

[MB-FREE]

IN-COM0

[FWD]

[REV]

[M0]

∗1

POWER

L N NC

RG1 RG2

CN5

Main circuit

Control circuit

command

Motor connector

Electromagnetic

brake connector

Motor signal

connector

+5.3 V

CN6

Speed

voltage

0 V

CN6

0 V

Motor connection

Motor

Grounding the motor Be sure to ground.

Setting by the external potentiometer or external DC voltage

1 2 3

VH VM VL

Output signal connection

4.5 to 30.0 VDC 40 mA or less

Control output 0 [SPEED-OUT]

5 6 7 8

∗2

Control output 1 [ALARM-OUT1]

Input signal connection

IN-COM1 ∗3

External potentiometer (20 kΩ 1/4 W)

Within 10 V

DC power

*1 Turn on the external power supply before turning on the driver main power supply. *2 Recommended resistance 24 VDC: 680 Ω to 4.7 kΩ (2 W) 5 VDC: 150 Ω to 1.0 kΩ (0.5 W) *3 When connecting one of the lead wires of the thermostat output to the IN-COM1, connect it in common with a GND of the external power supply.

Note

24 VDC

supply

15% to +20%

Control input 6 [TH]

Be sure to ground the motor and driver. Failure to do so may result in electric shock or damage to the product.

Shielded cable

Grounding

Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.

−42−

2 Installation and connection

Connection

Driver

Source logic

For the SPEED-OUT output, supply at least 5 mA of current.

Circuit breaker

Power supply

connection

Grounding the driver

Be sure to ground.

R:400 Ω

Regeneration unit

N.C.

150 °C

(302 °F)

connection

RS-485 communication connection

Data setter connection

Input signal connection

Control input 0

Control input 1

Control input 2

[STOP-MODE]

Control input 3

Control input 4

[ALARM-RESET]

Control input 5

[MB-FREE]

[FWD]

[REV]

[M0]

POWER

L N NC

Main circuit

Motor connector

Electromagnetic

brake connector

Motor connection

Motor

Grounding the motor

RG1 RG2

Control circuit

command

+5.3 V

Speed

voltage

0 V

Motor signal

connector

CN6

1 2 3

Be sure to ground.

Setting by the external potentiometer or external DC voltage

VH VM VL

External potentiometer (20 kΩ 1/4 W)

Within 10 V

Output signal connection

4.5 to 30.0 VDC 40 mA or less

CN6

∗1

CN5

0 V

6 7 8

CN6

Control output 0 [SPEED-OUT]

∗2

Control output 1 [ALARM-OUT1]

IN-COM1 ∗3

IN-COM0

DC power

Note

24 VDC

supply

15% to +20%

Control input 6 [TH]

Be sure to ground the motor and driver. Failure to do so may result in electric shock or damage to the product.

Shielded cable

Grounding

Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.

2 Installation and connection

−43−

Explanation of I/O signals

3 Explanation of I/O signals

In this manual, I/O signals are described as follows.

Direct I/O: I/O signals accessed via input signal connector (CN5) and I/O signal connector (CN6)

•

Network I/O: I/O signals accessed via RS-485 communication

•

Set the following parameters using any of the

3.1 Assignment of direct I/O

Assignment to the input terminals

The input signals shown below can be assigned to the input terminals IN0 to IN6 of CN5 by setting parameters. For details on input signals, refer to p.50.

Input terminal Initial value Input terminal Initial value

IN0 1: FWD IN4 24: ALARM-RESET IN1 2: REV IN5 20: MB-FREE IN2 19: STOP-MODE IN6 22: TH IN3 48: M0

Assignment No. Signal name Function

0 Not used Set when the input terminal is not used. 1 FWD Rotate the motor in the forward direction.

2 REV Rotate the motor in the reverse direction. 19 STOP-MODE Select instantaneous stop or deceleration stop. 20 MB-FREE Release the electromagnetic brake. 21 EXT-ERROR 22 TH 24 ALARM-RESET Reset of the present alarm.

27 HMI 32 R0

33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 40 R8 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 M0 49 M1 50 M2 51 M3 54 TL Disable the torque limiting. (normally closed).

OPX-2A, MEXE02

Stop the motor (normally closed).

Release of the function limitation of the

MEXE02

General signals Use these signals when controlling the system via RS-485 communication.

Select the operation data No. using these four bits.

(normally closed).

or RS-485 communication.

OPX-2A

−44−

2 Installation and connection

Related parameters

Parameter name Description Initial value IN0 function select IN1 function select 2: REV IN2 function select 19: STOP-MODE IN3 function select 48: M0 IN4 function select 24: ALARM-RESET IN5 function select 20: MB-FREE IN6 function select 22: TH

Assigns the input signals to the input terminal IN0 to IN6. See the table on the previous page for the assignment number and corresponding signal.

1: FWD

Explanation of I/O signals

Note

•Do not assign the same input signal to multiple input terminals. When the same input signal is assigned to multiple input terminals, the function will be executed if any of the terminals becomes active.

•The ALARM-RESET input will be executed when turning from ON to OFF.

•When the HMI input and TL input are not assigned to the input terminals, these inputs will be always set to ON. When assigning them to multiple terminals (including direct I/O and network I/O), the function will be executed when all terminals are set to ON.

Changing the logic level setting of input signals

You can change the logic level setting for input terminals IN0 to IN6 using the parameter.

Related parameters

Parameter name Description Initial value

IN0 contact conguration

IN1 contact conguration

IN2 contact conguration

IN3 contact conguration

IN4 contact conguration

IN5 contact conguration

IN6 contact conguration

Changes the logic level setting for the input terminal IN0 to IN6. 0: Normally open 1: Normally closed

2 Installation and connection

−45−

Explanation of I/O signals

Assignment to the output terminals

The output signals shown below can be assigned to the output terminals OUT0 and OUT1 of CN6 by setting parameters. For details on output signals, refer to p.52.

Output terminal Initial value

OUT0 85: SPEED-OUT OUT1 65: ALARM-OUT1

Assignment No. Signal name Function

0 Not used Set when the output terminal is not used. 1 FWD_R Output in response to the FWD input.

2 REV_R Output in response to the RVS input. 19 STOP-MODE_R Output in response to the STOP-MODE input. 20 MB-FREE_R Output in response to the MB-FREE input. 27 HMI_R Output in response to the HMI input. 32 R0 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 40 R8 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 M0_R 49 M1_R 50 M2_R 51 M3_R 54 TL_R Output in response to the TL input. 65 ALARM_OUT1 Output the alarm status of the driver (normally closed). 66 WNG Output the warning status of the driver. 68 MOVE Output while the motor operates. 71 TLC Output when the motor torque reaches the torque limiting value. 77 VA Output when the motor speed reaches the setting value. 80 S-BSY Output when the driver is in internal processing state.

81 ALARM-OUT2 82 MPS Output the ON-OFF state of the main power supply.

84 DIR Output the rotation direction of motor shaft. 85 SPEED-OUT 30 pulses are output with each revolution of the motor output shaft.

Output the status of the general signals R0 to R15.

Output in response to the M0 to M3 inputs.

Output when the overload warning detection level is exceeded. Output when the overload alarm generates. (normally closed)

−46−

Related parameters

Parameter name Description Initial value

OUT0 function select OUT1 function select 65: ALARM-OUT1

Assigns the output signals to the output terminals OUT0 and OUT1. See the table above for the assignment number and corresponding signal.

85: SPEED-OUT

2 Installation and connection

3.2 Assignment of network I/O

Assign the I/O function via RS-485 communication.

Assignment of input signals

The input signals shown below can be assigned to the NET-IN0 to NET-IN15 of network I/O by setting parameters. See each command description for the assignments of the NET-IN0 to NET-IN15.

Assignment No. Signal name Function Setting range

0 Not used Set when the input terminal is not used. −

1 FWD Rotate the motor to FWD direction.

2 REV Rotate the motor to REV direction. 19 STOP-MODE Select instantaneous stop or deceleration stop.

20 MB-FREE Release the electromagnetic brake.

27 HMI

32 R0 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 40 R8 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 M0 49 M1 50 M2 51 M3

54 TL Disable the torque limiting. (normally closed).

Release of the function limitation of the

OPX-2A

General signals Use these signals when controlling the system via RS-485 communication.

Select the operation data No. using these four bits.

MEXE02

(normally closed).

Explanation of I/O signals

0: Stop 1: Operation

0: Instantaneous stop 1: Deceleration stop

0: Electromagnetic brake hold 1: Electromagnetic brake release

0: Function limitation 1: Function limitation release

0: OFF 1: ON

0: OFF 1: ON (Operation data No.0 to 15 can be selected.)

0: Torque limiting disable 1: Torque limiting enable

2 Installation and connection

−47−

Explanation of I/O signals

Related parameters

Parameter name Description Initial value NET-IN0 function select NET-IN1 function select 49: M1 NET-IN2 function select 50: M2 NET-IN3 function select 1: FWD NET-IN4 function select 2: REV NET-IN5 function select 19: STOP-MODE NET-IN6 function select 20: MB-FREE NET-IN7 function select NET-IN8 function select NET-IN9 function select NET-IN10 function select NET-IN11 function select NET-IN12 function select NET-IN13 function select NET-IN14 function select NET-IN15 function select

48: M0

Assigns the input signals to the NETIN0 to NET-IN15. See the table on the previous page for the assignment number and corresponding signal.

0: Not used

Note

−48−

2 Installation and connection

Explanation of I/O signals

Assignment to the output terminals

The output signals shown below can be assigned to the NET-OUT0 to NET-OUT15 of network I/O by setting parameters. See each command description for the assignments of the NET-OUT0 to NET-OUT15.

Assignment No. Signal name Function Data read

0 Not used Set when the output terminal is not used. 1 FWD_R Output in response to the FWD input.

2 RVS_R Output in response to the RVS input. 19 STOP-MODE_R 20 MB-FREE_R Output in response to the MB-FREE input.

27 HMI_R Output in response to the HMI input. 32 R0 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 40 R8 41 R9 42 R10 43 R11 44 R12 45 R13 46 R14 47 R15 48 M0_R 49 M1_R 50 M2_R 51 M3_R 54 TL_R Output in response to the TL input.

65 ALARM-OUT1

66 WNG Output the warning status of the driver.

68 MOVE Output while the motor operates.

71 TLC

77 VA

80 S-BSY

81 ALARM-OUT2

82 MPS

84 DIR Output the rotation direction of motor shaft.

Output in response to the STOP-MODE input.

Output the status of the general signals R0 to R15.

Output in response to the M0 to M3 inputs.

Output the alarm status of the driver (normally closed).

Output when the motor torque reaches the torque limiting value.

Output when the motor speed reaches the setting value.

Output when the driver is in internal processing state.

Output when the overload warning detection level is exceeded. Output when the overload alarm generates. (normally closed)

Output the ON-OFF state of the main power supply.

0: OFF 1: ON

0: Alarm not present 1: Alarm present

0: Warning not present 1: Warning present

0: Motor stopped 1: Motor operating

0: No torque limiting 1: In torque limiting operation

0: Speed not attained 1: Speed attainment

0: OFF 1: ON

0: Normal operation 1: In overload operation

0: OFF 1: ON

0: REV direction 1: FWD direction

2 Installation and connection

−49−

Explanation of I/O signals

Related parameters

NET-OUT0 function select NET-OUT1 function select 49: M1_R NET-OUT2 function select 50: M2_R NET-OUT3 function select 1: FWD_R NET-OUT4 function select 2: REV_R NET-OUT5 function select 19: STOP-MODE_R NET-OUT6 function select 66: WNG NET-OUT7 function select 65: ALARM-OUT1 NET-OUT8 function select 80: S-BSY NET-OUT9 function select

NET-OUT11 function select NET-OUT12 function select 81: ALARM-OUT2 NET-OUT13 function select 68: MOVE NET-OUT14 function select 77: VA NET-OUT15 function select 71: TLC

Parameter name Description Initial value

48: M0_R

Assigns the output signal to the NETOUT0 to NET-OUT15. See the table on the previous page for the assignment number and corresponding signal.

0: Not usedNET-OUT10 function select

3.3 Input signals

The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal

photocoupler rather than the voltage level of the signal.

FWD input and REV input

When the FWD input is turned ON, the motor rotates in the clockwise direction. When the FWD input is turned OFF,

the motor stops.

When the REV input is turned ON, the motor rotates in the counterclockwise direction. When the REV input is turned OFF, the motor stops. If both the FWD input and REV input are turned ON, the motor stops instantaneously.

STOP-MODE input

Select how the motor should stop when the FWD input or REV input is turned OFF. When the STOP-MODE input is ON, the motor decelerates to a stop. When the STOP-MODE input is OFF, the motor

stops instantaneously.

MB-FREE input

This input signal is used with electromagnetic brake types. Select how the electromagnetic brake would operate when the motor stops.

When the MB-FREE input is ON, the electromagnetic brake will be released. When the MB-FREE input is OFF, the electromagnetic brake will actuate and hold the shaft in position.

Note

The MB-FREE input is disabled while an alarm is present.

EXT-ERROR input

The EXT-ERROR input is normally closed.

Connect an error signal detected externally. When the error signal is input, the EXT-ERROR input will be turned OFF

and the motor will be stopped.

When operating the motor, turn the EXT-ERROR input ON.

−50−

TH input

The TH input is normally closed. When using the regeneration unit, connect the thermostat output of the regeneration unit.

ALARM-RESET input

When an alarm generates, the motor will stop. When the ALARM-RESET input is turned from ON to OFF, the alarm will be reset (The alarm will be reset at the OFF edge of the ALARM-RESET input). Always reset an alarm after

removing the cause of the alarm and ensuring safety.

Note that some alarms cannot be reset with the ALARM-RESET input. See p.143 for alarm descriptions.

2 Installation and connection

Explanation of I/O signals

HMI input

The HMI input is normally closed.

When the HMI input is turned ON, the function limitation of the

OPX-2A

MEXE02

will be released.

When the HMI input is turned OFF, the function limitation will be imposed.

The following functions will be limited to execute.

•I/O test

•Test operation

•Teaching

Writing, downloading and initializing parameters

•

Note

When the HMI input is not assigned to the input terminal, this input will be always set to ON. When assigning it to multiple terminals (including direct I/O and network I/O), the function will be executed when all terminals are set to ON.

M0 to M3 inputs

Select a desired operation data number for multi-speed operation based on the combination of ON/OFF states of the

M0 to M3 inputs. Refer to p.73 for multi-speed operation.

Operation data No. M3 M2 M1 M0 Speed setting method

0 OFF OFF OFF OFF Analog setting/digital setting 1 OFF OFF OFF ON 2 OFF OFF ON OFF 3 OFF OFF ON ON 4 OFF ON OFF OFF 5 OFF ON OFF ON 6 OFF ON ON OFF 7 OFF ON ON ON 8 ON OFF OFF OFF 9 ON OFF OFF ON

10 ON OFF ON OFF

11 ON OFF ON ON 12 ON ON OFF OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON

Digital setting

TL input

The TL input is normally closed.

When the TL input is turned ON, the torque limiting is enabled. When the TL input is turned OFF, the torque limiting becomes invalid.

Note

When the TL input is not assigned to the input terminal, this input will be always set to ON. When assigning it to multiple terminals (including direct I/O and network I/O), the function will be executed when all terminals are set to ON.

2 Installation and connection

−51−

Explanation of I/O signals

Motor shaft speed (r/min)

SPEED-OUT

OFF

Stop

Electromagnetic brake operation

3.4 Output signals

The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal

photocoupler rather than the voltage level of the signal.

SPEED-OUT output

30 pulses are output with each revolution of the motor output shaft synchronously with the motor operation. The pulse width of output pulse signals is 0.2 ms. The rotation speed of the motor output shaft can be calculated using the SPEED-OUT output.

output frequency (Hz) =

SPEED-OUT output frequency

× 60

0.2 ms

ALARM-OUT1 output

The ALARM-OUT1 input is normally closed.

When the driver’s protective function actuates, the ALARM-OUT1 output turns OFF and the ALM LED blinks .

In the case of a standard type, the motor coasts to a stop. In the case of an electromagnetic brake type, on the other hand, the motor stops instantaneously, upon which the electromagnetic brake actuates and holds the shaft in position.

To reset an alarm, turn both the FWD input and REV input OFF, and remove the cause of the alarm before turning the ALARM-RESET input ON (keep it ON for 10 ms or more). The ALARM-RESET input is disabled while the FWD input or REV input is ON. If the alarm cannot be reset with the ALARM-RESET input, once turn o the power, wait for at least 30 sec, and turn

on the power again.

Motor operation pattern

ALARM-RESET input

ALARM-OUT1 output

FWD input

CW CW

∗

Release ReleaseLock

OFF

10 ms or more

10 ms or less

MOVE output

VA output

ALARM-OUT2 output

WNG output

TLC output

−52−

* When the motor is an electromagnetic brake type, the electromagnetic brake is actuated to hold the shaft in position at the same

time that an alarm generates. The setting, which the electromagnetic brake will actuate and hold the position after the motor coasts to a stop, can be selected using the

OPX-2A, MEXE02

or RS-485 communication.

The MOVE output turns ON while the motor is operating (while any of the input signal for operation is ON).

The VA output turns ON when the motor speed reaches the setting value.

The ALARM-OUT2 output is normally closed.

When the "overload warning enable" is set to enable, this signal will be turned OFF if the motor load torque exceeds

the overload warning level.

Even if the "overload warning enable" is set to disable, this signal will be turned OFF if the overload alarm generates.

When a warning generates, the WNG output will turn ON. The motor will continue to operate. Once the cause of the warning is removed, the WNG output will turn OFF automatically.

The TLC output turns ON when the motor output torque reaches the limit value.

2 Installation and connection

Explanation of I/O signals

S-BSY output

The S-BSY output turns ON while internal processing of the driver is being executed.

In the following condition, the driver will be in an internal processing status.

•Issuing maintenance commands via RS-485 communication

MPS output

The MPS output turns ON when the driver main power is ON.

DIR output

The DIR output is the output signal that shows the rotation direction of motor output shaft.

The rotation direction shows the forward direction if this signal is ON, and the rotation direction shows the reverse direction if this signal is OFF.

Response output

The response output is the output signal that shows the ON/OFF status corresponding to the input signals.

The following tables show the correspondence between the input signals and output signals.

Input signal Output signal Input signal Output signal

FWD FWD_R M0 M0_R

REV REV_R M1 M1_R

STOP-MODE STOP-MODE_R M2 M2_R

MB-FREE MB-FREE_R M3 M3_R

HMI HMI_R TL TL_R

3.5 General signals (R0 to R15)

The R0 to R15 are general signals that enable control via RS-485 communication. Using the R0 to R15 signals, I/O signals for the external device can be controlled by the master device via the driver. The direct I/O of the driver can be used as an I/O unit. See the following example for setting of the general signals.

•When outputting the signals from the master device to the external device

Assign the general signal R0 to the OUT0 output and NET-IN0. When setting the NET-IN0 to 1, the OUT0 output turns ON. When setting the NET-IN0 to 0, the OUT0 output turns OFF.

•When inputting the output of the external device to the master device

Assign the general signal R1 to the IN6 input and NET-OUT15. When turning the IN6 input ON by the external device, the NET-OUT15 becomes 1. When turning the IN6 input OFF, the NET-OUT15 becomes 0. The logic level of the IN6 input can be set using "IN6 contact conguration"

parameter.

I/O

Driver

Switch

Sensor

etc.

R0 (OUT0)

I/O R1 (IN6)

RS-485 communicationDirect I/O

RS-485 communication

R0 (NET-IN0)

RS-485 communication R1 (NET-OUT15)

Master controller

Touch panel

etc.

2 Installation and connection

−53−

−54−

2 Installation and connection

3 Method of control via

I/O

This part explains when the operation is controlled via I/O after setting the operation data and parameters by the

OPX-2A

MEXE02

Table of contents

1 Guidance ............................................56

2 Operation data and parameter ...........58

2.1 Operation data ...................................... 58

2.2 Parameter .............................................59

Parameter list ................................................... 59

Function parameter .......................................... 60

I/O function parameter .................................... 61

I/O function parameter (RS-485) .................... 62

Analog adjust parameter .................................. 63

Alarm/warning parameter ............................... 63

Utilities parameter ........................................... 63

Operation parameter ........................................ 64

Communication parameter .............................. 65

3 Method of control via I/O ....................66

3.1 Operation data ...................................... 66

3.2 Setting the rotation speed ..................... 66

Analog setting ................................................. 66

Digital setting .................................................. 68

3.3 Setting the acceleration time and

deceleration time ...................................68

When setting the rotation speed with analog

setting .............................................................. 68

When setting the rotation speed with digital

setting .............................................................. 68

3.4 Setting the torque limiting ...................... 69

3.5 Running/stopping the motor .................. 70

Operation ......................................................... 70

Stop.................................................................. 70

Rotation direction ............................................ 70

3.6 Example of operation pattern ................ 71

3.7 Multi-motor control ................................ 71

Using an external potentiometer ..................... 71

Using external DC voltage .............................. 72

How to adjust the speed dierence ................. 72

3.8 Multi-speed operation ............................ 73

Guidance

FWD input connection

Grounding

1 Guidance

If you are new to the

methods along with the operation ow.

Note

Before operating the motor, check the condition of the surrounding area to ensure safety.

BLE

Series

RS-485 communication type, read this section to understand the operating

FLEX

STEP 1 Check the installation and connection

Check

Motor connection

Check

Power supply connection

24 VDC

External

potentiometer

Check

Master controller

Check

24 VDC power supply connection

Check

External potentiometer connection

STEP 2 Turn on the power

2. Turn the main power

supply on.

Operation data or parameters can be set using the OPX-2A or MEXE02.

OPX-2A MEXE02

24 VDC

1. Turn the 24 VDC

power supply on.

−56−

3 Method of control via I/O

STEP 3 Operate the motor

rn the potentiometer clockwise

Guidance

Confirm that the motor rotates without any problem.

Operation data or parameters can be set using the OPX-2A or MEXE02.

OPX-2A MEXE02

1. Turn the FWD input ON.

Master controller

24 VDC

2. Tu

to set the speed.

External

potentiometer

STEP 4 Were you able to operate the motor properly?

How did it go? Were you able to operate the motor properly? If the motor does not function, check the following points:

•Is any alarm present?

•Are the power supply and motor connected securely?

•Is the external potentiometer connected securely?

For more detailed settings and functions, refer to the following pages.

3 Method of control via I/O

−57−

Operation data and parameter

2 Operation data and parameter

The parameters required for motor operation are available in the following two types.

•Operation data

•User parameters

The parameters are saved in the RAM or non-volatile memory. The data saved in the RAM will be erased once the

24 VDC power supply is turned o. On the other hand, the parameters saved in the non-volatile memory will be retained even after the 24 VDC power supply is turned o.

When turning on the driver 24 VDC power supply, the parameters saved in the non-volatile memory will be sent to the RAM. Then, the recalculation and setup for the parameters are executed in the RAM. Parameters having set via RS-485 communication or industrial network are saved in the RAM. To save the parameters

stored in the RAM to the non-volatile memory, execute the "batch NV memory write" of the maintenance command.

The parameters set with the

MEXE02

When a parameter is changed, the timing to enable the new value varies depending on the parameter. See the following four types.

Update timing Description

A E󰀨ective immediately

B E󰀨ective after stopping the operation

E󰀨ective after executing conguration or

e󰀨ective after turning the power ON again

D E󰀨ective after turning the power ON again

will be saved in the non-volatile memory if "Data writing" is performed.

Executes the recalculation and setup immediately when writing the parameter.

Executes the recalculation and setup after stopping the operation.

Executes the recalculation and setup after executing the

conguration or turning the 24 VDC power ON again.

Executes the recalculation and setup after turning the 24 VDC power ON again.

Note

•Parameters having written via RS-485 communication are written in the RAM. If you change the

parameters that become e󰀨ective after turning on the power again, be sure to save them in the non-volatile memory before turning o󰀨 the power.

•The non-volatile memory can be rewritten approximately 100,000 times.

2.1 Operation data

The following data is required to operate a motor. Total 16 operation data (No.0 to No.15) can be set in this product.

There are the following two setting methods.

•Analog setting for rotation speed: This is a method to set the rotation speed using the external potentiometer or external DC voltage.

•Digital setting for rotation speed: This is a method to set the rotation speed using any of the RS-485 communication.

Item Description Setting range Initial value

Rotational speed No.0 to Rotational speed No.15

Acceleration No.0 to Acceleration No.15

Deceleration No.0 to Deceleration No.15

Torque limit No.0 to Torque limit No.15

*1 Indicates the timing for the data to become eective. (A: Eective immediately) *2 The acceleration time when using the digital setting for rotation speed refers to the time needed for the motor to reach the set

rotation speed. The acceleration time when using the analog setting for rotation speed refers to the time needed for the motor to reach the rated rotation speed (3000 r/min).

*3 The deceleration time when using the digital setting for rotation speed refers to the time needed for the motor to stop from the

set rotation speed. The deceleration time when using the analog setting for rotation speed refers to the time needed for the motor to stop from the rated rotation speed (3000 r/min).

Sets the rotation speed.

Sets the time needed for the motor to reach the rotation speed.

Sets the time needed for the motor to stop from the rotation speed.

Sets the motor torque. Sets the maximum torque based on the rated torque being 100%.

∗

OPX-2A, MEXE02

Analog setting: 100 to 4000 r/min Digital setting: 80 to 4000 r/min

0.2 to 15 s 0.5

0 to 200% 200

E󰀨ective

∗

−58−

3 Method of control via I/O

2.2 Parameter

Parameter list

Function parameter (p.60)

I/O function paramter (p.61)

I/O function parameter (RS-485) (p.62)

Analog adjust parameter (p.63)

Alarm/warning parameter (p.63)

Utilities parameter (p.63)

Operation parameter (p.64)

Communication parameter (p.65)

Operation data and parameter

•Reduction gear rate

•Decimal place for reduction gear rate

Amplication speed rate

•

•Conveyor reduction gear rate

•Decimal place for conveyor reduction gear rate

Conveyor amplication speed rate

•

•Velocity attainment width

•Motor rotation direction

•IN0 to IN6 function select

IN0 to IN6 contact conguration

•

•OUT0 and OUT1 function select

•NET-IN0 to NET-IN15 function select

•NET-OUT0 to NET-OUT15 function select

•Analog operating speed command gain

Analog operating speed command o󰀨set

•

•Analog torque limit gain

Analog torque limit o󰀨set

•

•Analog operating speed maximum value for external input

•Analog torque limit maximum value external input

•Over load warning level

•Over load warning enable

•JOG operating speed

•JOG operating torque

•Display mode of the data setter speed

•The data setter editing mode

•Data setter initial display

•Analog input signal select

•No operation at initial alarm enable

•Magnetic brake function at alarm

•Initial thermal input detection

•Run mode select

•Communication time out

•Communication error alarm

•Communication parity

•Communication stop bit

•Communication transfer wait time

3 Method of control via I/O

−59−

Operation data and parameter

Conveyor gear ratio =

Feed rate per motor revolution

Gearhead gear ratio

Pulley diameter [m] × π

Conveyor

transfer speed

diameter

Conveyor transfer speed [m/min]

Motor output shaft rotating speed [r/min]

Conveyor gear ratio

Function parameter

Name Description Setting range

Reduction gear rate When entering the gear ratio of the gearhead, the

Decimal place for reduction gear rate

Amplication speed rate

Conveyor reduction gear rate

Decimal place for conveyor reduction gear rate

Conveyor amplication

speed rate Velocity attainment width

Motor rotation direction

* Indicates the timing for the data to become eective.

(A: Eective immediately, C:Eective after executing conguration or eective after turning the power ON again)

rotation speed of the gearhead output shaft can be displayed. Set the decimal position for the setting value of the gear ratio by the "decimal place for reduction gear rate" parameter.

Set the speed increasing ratio relative to the rotation speed of the motor output shaft. When setting the speed increasing ratio to 1, the speed

reduction ratio will be e󰀨ective. When setting the

speed increasing ratio to other than 1, the speed

increasing ratio will be e󰀨ective.

When setting the conveyor speed reduction ratio, the transfer speed of the conveyor can be displayed. Set the decimal position for the setting value of the speed reduction ratio by the "decimal place for conveyor reduction gear rate" parameter.

Sets the conveyor speed-increasing ratio relative to the rotation speed of the motor output shaft.

Sets the band within which the rotation speed of the motor is deemed to have reached the set value.

Sets the motor direction to be applied when the FWD input is turned ON.

100 to 9999 100 0: 1 digit

1: 2 digit 2: 3 digit

1 to 5 1

100 to 9999 100 0: 1 digit

1: 2 digit 2: 3 digit

1 to 5 1

0 to 400 r/min 200 0: + direction=CCW

1: + direction=CW

Initial

value

1 C

E󰀨ective

∗

•How to set the speed reduction ratio

Set the speed reduction ratio as a combination of the "reduction gear rate" parameter and "decimal place for reduction gear rate" parameter. The relationships of speed reduction ratio and decimal position are explained by the combinations shown below.

Actual speed

reduction ratio

1.00 to 9.99

10.0 to 99.9 1 100 to 999 0

10.00 to 99.99

100.0 to 999.9 1 1000 to 9999 0

"Reduction gear rate"

parameter

100 to 999

1000 to 9999

"Decimal place for reduction

gear rate" parameter

•Display the conveyor transfer speed

To display the conveyor transfer speed, set the conveyor speed reduction ratio by using the formula below:

Pulley

When the calculated conveyor speed reduction ratio is used, the conveyor transfer speed is converted as follows:

−60−

3 Method of control via I/O

Operation data and parameter

63.7

0.1

Conveyor gear ratio

Gearhead gear ratio

20.4

1300

63.7

Conveyor transfer speed [m/min]

Example: The pulley diameter is 0.1 m and gear ratio of the gear head is 20

Pulley diameter [m] × π

䠷m䠹

䃟

䍦

From the conversion formula, the conveyor speed reduction ratio is calculated as 63.7 in this example. This means

that the conveyor speed reduction ratio parameter is 637, while the conveyor speed reduction ratio decimal digit setting parameter is 1. If the speed reduction decimal ratio is 63.7 and rotation speed of the motor is 1300 r/min, the conveyor transfer speed is converted as follows:

䍦

Accordingly, “20.4” is shown.

I/O function parameter

Name Description Setting range Initial value

IN0 function select IN1 function select 2: REV IN2 function select 19: STOP-MODE IN3 function select 48: M0 IN4 function select 24: ALARM-RESET IN5 function select 20: MB-FREE IN6 function select 22: TH

IN0 contact conguration

IN1 contact conguration

IN2 contact conguration

IN3 contact conguration

IN4 contact conguration

IN5 contact conguration

IN6 contact conguration

OUT0 function select OUT1 function select 65: ALARM-OUT1

* Indicates the timing for the data to become eective.

(A: Eective immediately, B: Eective after stopping the operation, C:Eective after executing conguration or eective after turning the power ON again)

Assigns the input signals to the input terminals IN0 to IN6.

Changes the logic level setting for the input terminals IN0 to IN6.

Assigns the output signals to the output terminals OUT0 and OUT1.

See table next.

0: Make (N.O.) 1: Brake (N.C.)

See table next.

1: FWD

0 C

85: SPEED-OUT

E󰀨ective

∗

•Setting range for IN input function selection

•Setting range for OUT output function selection

0: No function 1: FWD 2: REV 19: STOP-MODE 20: MB-FREE 21: EXT-ERROR

0: No function 1: FWD_R 2: REV_R 19: STOP-MODE_R 20: MB-FREE_R 27: HMI_R 32: R0 33: R1

22: TH 24: ALARM-RESET 27: HMI 32: R0 33: R1 34: R2

34: R2 35: R3 36: R4 37: R5 38: R6 39: R7 40: R8 41: R9

3 Method of control via I/O

35: R3 36: R4 37: R5 38: R6 39: R7 40: R8

42: R10 43: R11 44: R12 45: R13 46: R14 47: R15 48: M0_R 49: M1_R

41: R9 42: R10 43: R11 44: R12 45: R13 46: R14

50: M2_R 51: M3_R 54: TL_R 65: ALARM_OUT1 66: WNG 68: MOVE 71: TLC 77: VA

47: R15 48: M0 49: M1 50: M2 51: M3 54: TL

80: S-BSY 81: ALARM-OUT2 82: MPS 84: DIR 85: SPEED-OUT

−61−

Operation data and parameter

I/O function parameter (RS-485)

Name Description Setting range Initial value

NET-IN0 function select NET-IN1 function select 49: M1 NET-IN2 function select 50: M2 NET-IN3 function select 1: FWD NET-IN4 function select 2: REV NET-IN5 function select 19: STOP-MODE NET-IN6 function select 20: MB-FREE NET-IN7 function select NET-IN8 function select NET-IN9 function select NET-IN10 function select NET-IN11 function select NET-IN12 function select NET-IN13 function select NET-IN14 function select NET-IN15 function select NET-OUT0 function select NET-OUT1 function select 49: M1_R NET-OUT2 function select 50: M2_R NET-OUT3 function select 1: FWD_R NET-OUT4 function select 2: REV_R NET-OUT5 function select 19: STOP-MODE_R NET-OUT6 function select 66: WNG NET-OUT7 function select 65: ALARM-OUT1 NET-OUT8 function select 80: S-BSY NET-OUT9 function select

NET-OUT11 function select NET-OUT12 function select 81: ALARM-OUT2 NET-OUT13 function select 68: MOVE NET-OUT14 function select 77: VA NET-OUT15 function select 71: TLC

* Indicates the timing for the data to become eective. (C: Eective after executing conguration or eective after turning the power ON again)

Assigns the input signals to the NET-IN0 to NET-IN15.

Assigns the output signals to the NET-OUT0 to NET-OUT15.

See table next.

48: M0

0: No function

48: M0_R

0: No functionNET-OUT10 function select

E󰀨ective

∗

−62−

•Setting range for NET-IN input function selection

0: No function 1: FWD 2: REV 19: STOP-MODE 20: MB-FREE 27: HMI

32: R0 33: R1 34: R2 35: R3 36: R4 37: R5

38: R6 39: R7 40: R8 41: R9 42: R10 43: R11

•Setting range for NET-OUT output function selection

0: No function 1: FWD_R 2: REV_R 19: STOP-MODE_R 20: MB-FREE_R 27: HMI_R 32: R0 33: R1

34: R2 35: R3 36: R4 37: R5 38: R6 39: R7 40: R8 41: R9

42: R10 43: R11 44: R12 45: R13 46: R14 47: R15 48: M0_R 49: M1_R

3 Method of control via I/O

44: R12 45: R13 46: R14 47: R15 48: M0 49: M1

50: M2_R 51: M3_R 54: TL_R 65: ALARM_OUT1 66: WNG 68: MOVE 71: TLC 77: VA

50: M2 51: M3 54: TL

80: S-BSY 81: ALARM-OUT2 82: MPS 84: DIR

Operation data and parameter

Analog adjust parameter

Name Description Setting range

Analog operating speed command gain

Analog operating speed command

o󰀨set

Analog torque limit gain Analog torque limit o󰀨set Sets the o󰀨set for torque limit input. −50 to 50% 0

Analog operating speed maximum value for external input

Analog torque limit maximum value external input

* Indicates the timing for the data to become eective. (A: Eective immediately)

Sets the speed command per 1 VDC of input voltage.

Sets the o󰀨set for speed command input. −2000 to 2000 r/min 0 Sets the torque limit per 1 VDC of input

voltage.

Sets the maximum value of rotation speed. 0 to 4000 r/min 4000

Sets the maximum value of torque limiting. 0 to 200% 200

0 to 4000 r/min 800

0 to 200% 40

Alarm/warning parameter

Name Description Setting range

Over load warning level

Over load warning enable

* Indicates the timing for the data to become eective. (A: Eective immediately)

Sets the percentage to generate the overload warning against the motor load torque.

Sets whether to enable or disable overload warning function.

50 to 100% 100 0: Disable

1: Enable

Initial

value

Initial

value

E󰀨ective

∗

E󰀨ective

∗

Utilities parameter

Name Description Setting range

JOG operating speed Sets the rotation speed at JOG operation. 0, or 80 to 1000 r/min 300

JOG operating torque

Display mode of the data setter speed

The data setter editing mode

* Indicates the timing for the data to become eective. (A: Eective immediately)

The torque in JOG operation can be limited. Sets the maximum torque based on the rated torque being 100%.

Sets the display method of rotation speed in the

monitor mode. If "0: Signed" is set, "−" will be

displayed when rotating in the reverse direction. Editing and clearing the operation data/

parameters can be prohibited by locking operation of the

OPX-2A

0 to 200% 200

0: Signed 1: Absolute

0: Disable 1: Enable

Initial

value

E󰀨ective

∗

3 Method of control via I/O

−63−

Operation data and parameter

Operation parameter

Name Description Setting range

0: Operating speed

Data setter initial display

Analog input signal select

No operation at initial alarm enable

Magnetic brake function at alarm

Initial thermal input detection

Run mode select

* Indicates the timing for the data to become eective. (C:Eective after executing conguration or eective after turning the power ON again)

Sets the initial screen to display on the when the driver power is turned on.

Sets the setting method of operation data. See table next.

Sets whether to enable or disable the "no operation at initial alarm enable."

Set the actuated timing of the electromagnetic brake when an alarm is generated. When setting to 0, the electromagnetic brake will actuate and hold the position after the motor coasts to a stop.

Switches whether to enable or disable the initial thermal input detection. When setting to "1: Enable," the regeneration unit overheat alarm will be generated if the 24 VDC power supply is input while the TH input is not assigned.

The motor excitation can be shut o󰀨 so that the

overvoltage alarm is not generated immediately when driving a large inertia. The time until the motor stops will be longer.

OPX-2A

1: Conveyor speed 2: Load factor 3: Operating number 4: Mon top view

0: Analog invalid 1: Analog speed 2: Analog torque

0: Disable 1: Enable

0: Lock after free stop 1: Lock immediately

0: Disable 1: Enable

0: PWM shut o󰀨 mode enable 1: PWM shut o󰀨 mode disable

Initial

value

E󰀨ective

∗

Note

When the electromagnetic brake motor is operated in vertical direction, do not set the "run mode select" parameter to "0."

•Analog input signal selection parameter

Setting method of operation data can be changed using the "analog input signal select" parameter. Others except the following combinations are not available to set.

Analog input signal

selection parameter

0 0 to 15 Digital setting 1

(Initial value)

2 0 to 15 Digital setting Analog setting

Operation

data No.

0 Analog setting Digital setting

1 to 15 Digital setting

Rotational speed

Acceleration

Deceleration

Torque limit

Setting example

•When setting all operation data with digital setting: Set the analog input signal selection parameter to 0.

When setting the only rotation speed of the operation data No.0 with analog setting: Set the analog input signal

•

selection parameter to 1.

−64−

3 Method of control via I/O

Operation data and parameter

Communication parameter

Name Description Setting range

Sets the condition in which the communication timeout

Communication time out

Communication error alarm

Communication parity Sets the parity for RS-485 communication.

Communication stop bit Sets the stop bit for RS-485 communication. Communication transfer wait

time

* Indicates the timing for the data to become eective. (A: Eective immediately, D: Eective after turning the power ON again)

occurs in RS-485 communication. When setting to zero (0), the driver does not monitor the condition in which the communication timeout occurs.

Sets the condition in which the RS-485 communication error alarm generates. The communication error alarm generates after the RS-485 communication error has occurred by the number of times set here.

Sets the transmission waiting time for RS-485 communication.

0 to 10000 ms 0

1 to 10 times 3

0: No parity 1: Even 2: Odd

0: 1 bit 1: 2 bit

0 to 10000 (1=0.1 ms)

value

Initial

100

E󰀨ective

∗

3 Method of control via I/O

−65−

Method of control via I/O

CN6

External potentiometer [position]

Motor shaft speed [r/min]

3 Method of control via I/O

This chapter explains the operations that can be performed with the

3.1 Operation data

The following data is required to operate a motor. Total 16 operation data (No.0 to No.15) can be set in this product.

There are the following two setting methods.

•Analog setting for rotation speed: This is a method to set the rotation speed using the external potentiometer or external DC voltage.

•Digital setting for rotation speed: This is a method to set the rotation speed using any of the RS-485 communication.

Item Description Setting method Setting range Initial value

Rotational speed Sets the rotation speed.

Acceleration

Deceleration

Torque limit

When using the digital setting for the rotation speed or torque limiting, enable the digital setting by setting the setting range of the following parameter to "0: Analog invalid."

Parameter name Description Setting range Initial value

Analog input signal select

Sets the time needed for the motor to reach the rotation speed.

Sets the time needed for the motor to stop from the rotation speed.

Sets the motor torque. Sets the maximum torque based on the rated torque being 100%.

Sets the setting method of operation data. Refer to p.64 for details.

BLE

Series

RS-485 communication type.

FLEX

OPX-2A, MEXE02

Analog setting 100 to 4000 r/min

Digital setting 80 to 4000 r/min

Digital setting 0.2 to 15 s 0.5 s

Digital setting

Analog setting

0 to 200% 200%

0: Analog invalid 1: Analog speed 2: Analog torque

0 r/min

3.2 Setting the rotation speed

Analog setting

Set the rotation speed by the external potentiometer (supplied) or external DC voltage.

•Setting by the external potentiometer

Connect the supplied external potentiometer to the pin Nos.1 to 3 of CN6 of the driver. Use the supplied signal wire for this connection.

Use the supplied signal wire for this connection. Connect the shield wire of the signal wire to the VL input terminal. Make sure the shield wire does not contact other terminals. Turning the external potentiometer in the clockwise direction makes the motor to rotate faster. Turning it in the counterclockwise direction makes the motor to rotate slower.

External potentiometer

Yellow

1 VH input 2 VM input 3 VL input

Red

WhiteWhite

Yellow Red

123

•Speed characteristics (representative values)

4000 3500 3000 2500 2000 1500 1000

500

020406080 100

−66−

3 Method of control via I/O

Method of control via I/O

External DC

CN6

710

External DC voltage [VDC]

Motor shaft speed [r/min]

Motor shaft speed

Analog operating

Setting voltage

Setting voltage (VDC)

Motor shaft speed (r/min)

•Setting by the external DC voltage

For the external voltage, use a DC power supply (0 to 10 VDC) with

reinforced insulation on both the primary side and secondary side,

and connect it to the pin Nos. 2 and 3 of CN6 of the driver.

The input impedance between the VM input and VL input is approx. 30 k

. The VL input is connected to IN-COM1 inside the driver.

Ω

power supply

2 VM input

Note

3 VL input

Be sure to set the external DC voltage to 10 VDC or lower. When connecting the external DC

0 to 10 VDC

1 mA or more

power supply, make sure the polarities are correct. If the polarities are reversed, the driver may be damaged.

•Speed characteristics (representative values)

4000 3500 3000 2500 2000 1500 1000

500

2468135

Gain adjustment and o󰀨set adjustment for external DC voltage

When setting the rotation speed using the external DC voltage, the relationship between the voltage value and

rotation speed can be changed by adjusting the gain or oset.

Set the following parameters using any of the

MEXE02

Note

or via RS-485 communication.

The rotation speed corresponding to the voltage

OPX-2A

value varies depending on the products.

Analog operating speed maximum value for external input

Analog operating speed command gain

110

speed command offset

Parameter name Description Setting range Initial value

Analog operating speed command gain

Analog operating speed maximum value for external input

Analog operating speed command

o󰀨set

Sets the speed command per 1 VDC of input voltage.

Sets the maximum value of rotation speed.

Sets the o󰀨set for speed command

input.

800

0 to 4000 r/min

4000

−2000 to 2000 r/min 0

Setting example1: When setting the rotation speed of the motor output shaft up to 4000 r/min (maximum rotation speed) using 0 to 10 VDC of the external DC voltage

Set the "analog operating speed command gain" to 400.

4000

5 10

4000

Motor shaft speed (r/min)

5 10

3 Method of control via I/O

−67−

Method of control via I/O

4000

Setting voltage (VDC)

Motor shaft speed (r/min)

4000

Setting voltage (VDC)

4000

Setting voltage (VDC)

3000 r/min

t1, t2 = 0.2 to 15 sec (3000 r/min)

Setting example2: When setting the rotation speed of the motor output shaft up to 2000 r/min (maximum rotation speed) using 0 to 10 VDC of the external DC voltage

Set the "analog operating speed maximum value for external input" to 2000, and then set the "analog operating speed command gain" to 200.

5 10

2000

Motor shaft speed (r/min)

5 10

Motor shaft speed (r/min)

Digital setting

•Using the

OPX-2A MEXE02

•Via RS-485 communication: Refer to "4 Method of control via Modbus RTU (RS-485 communication)" or "5 Method of control via industrial network"

: Refer to the

OPX-2A

MEXE02

OPERATING MANUAL.

3.3 Setting the acceleration time and deceleration time

The meaning of the acceleration time/deceleration time varies depending on the setting method of the rotation speed.

When setting the rotation speed with analog setting

When using the analog setting, the motor is operated at the acceleration time and deceleration time set in the operating

data No.0.

Acceleration time (t1) refers to the time needed for the motor to reach the rated speed (3000 r/min) from the standstill status. Deceleration time (t2) refers to the time needed for the motor to stop from the rated speed (3000 r/min).

2000

5 10

t1 t2

When setting the rotation speed with digital setting

When using the digital setting, the desired value for the acceleration time and deceleration time can be set to the

operating data No.0 to No.15 respectively.

Acceleration time refers to the time needed for the motor to reach the setting speed from the standstill status. Deceleration time refers to the time needed for the motor to stop from the setting speed.

−68−

3 Method of control via I/O

3.4 Setting the torque limiting

External DC

CN6

External DC voltage [VDC]

Motor shaft torque limit [%]

Torque limit value

Analog torque

Setting voltage

Setting voltage (VDC)

Motor shaft torque limit (%)

)

Set the torque limiting when restricting the motor output torque. The torque limiting can be set using either of the analog setting or digital setting. This section explains the analog setting by the external DC voltage.

Setting by the external DC voltage

For the external voltage, use a DC power supply (0 to 10 VDC) with

reinforced insulation on both the primary side and secondary side,

and connect it to the pin Nos. 2 and 3 of CN6 of the driver.

The input impedance between the VM input and VL input is approx. 30 k

. The VL input is connected to IN-COM1 inside the driver.

Ω

power supply

2 VM input

Note

3 VL input

Be sure to set the external DC voltage to 10 VDC or lower. When connecting the external DC power supply, make sure the polarities are correct. If the polarities are reversed, the driver may be damaged.

0 to 10 VDC

1 mA or more

Method of control via I/O

•Torque limiting characteristics (representative values)

200

150

100

24681357

Gain adjustment and o󰀨set adjustment for external DC voltage

When setting the torque limiting using the analog setting, the relationship between the voltage value and torque limiting value

can be changed by adjusting the gain or oset.

Set the following parameters using any of the

OPX-2A, MEXE02

Analog torque limit

maximum value

or via RS-485 communication.

Analog torque

limit gain

Parameter name Description Setting range Initial value Analog torque limit gain Sets the torque limit per 1 VDC of input voltage. Analog torque limit maximum

value Analog torque limit o󰀨set Sets the o󰀨set for torque limit input. −50 to 50% 0

Sets the maximum value of torque limit. 200

0 to 200%

limit offset

Setting example When adjusting the torque limiting value up to 200% using 0 to 10 VDC of the external DC voltage

Set the "analog torque limit gain" to 20.

200

5 10

Motor shaft torque limit (%

5 10

3 Method of control via I/O

−69−

Method of control via I/O

OFF

Deceleration

Instantaneous

Electromagnetic

input is ON

When the REV

When the FWD input is ON

input is ON

Viewed from Front Viewed from Rear

3.5 Running/stopping the motor

Run/stop the motor by inputting operation control signals.

Operation

When the FWD input is turned ON, the motor rotates in the clockwise direction. When the FWD input is turned OFF,

the motor stops.

stop

Motor operation

Lock

brake operation

FWD input

STOP-MODE input

Note

Release

OFF

REV input

OFF

When using the motor in vertical drive (gravitational operation), although it depends on the load

stop

condition, if operation is performed with the setting below, the motor shaft may momentarily rotate in the reverse direction (about one-fourth revolution of the motor output shaft) at the time of starting/stopping the motor.

• When the set rotation speed is low

•

When the acceleration time and deceleration time is long

Stop

If the STOP-MODE input is ON, the motor decelerates and stops. If the STOP-MODE input is OFF, the motor stops

instantaneously.

Rotation direction

The rotation direction of the motor output shaft represents the direction when viewed from the motor output shaft side.

•Combination type • parallel shaft gearhead

The rotation direction of the motor output shaft may vary from that of the gearhead output shaft depending on the gear ratio of the gearhead.

Gear ratio Rotating direction of gearhead output shaft

5, 10, 15, 20, 200 Same as the motor output shaft

30, 50, 100 Opposite to the motor output shaft

Combination type • hollow shaft at gearhead

•

For all gear ratios, the output shaft of the gearhead rotates in the opposite direction to that of the motor. The direction is dierent depending on whether the pre-assembled motor/gearhead is viewed from the front side or rear side.

When the REV

−70−

When the REV input is ON

When the FWD input is ON

3 Method of control via I/O

input is ON

When the FWD

3.6 Example of operation pattern

OFF

Acceleration operation/

Electromagnetic

Speed setting line

External potentiometer

Power input Power line

The charts below are an example of setting the external potentiometer to 3000 r/min and the rotation speed of the

operation data No.1 to 1000 r/min, and switching the speed between these two levels.

Method of control via I/O

Motor operation

Counterclockwise

brake operation

FWD input

REV input

OP-MODE input

M0 input

Note

Operating/

Clockwise

Lock

Release

OFF

Speed switching/

Stopped

3000 r/min

1000 r/min

Operating/

Instantaneous stop

Direction switching/

instantaneous reversion

•Make sure each signal remains ON for at least 10 ms.

•When switching the FWD input and REV input, provide an interval of at least 10 ms.

Deceleration stop/ Instantaneous stop during deceleration

3.7 Multi-motor control

A single external potentiometer (external DC voltage) can be used to operate the same speed for multiple motors.

The connection examples explained here assume a single-phase specication. In the case of a three-phase

•

specication, connect the power line to a three-phase power supply. Connection of a motor and I/O signals is omitted in the gure.

•

Using an external potentiometer

Connect the drivers as shown below. When performing multi-motor control using the external potentiometer, the number of drivers should not exceed 20 units.

VRx

Resistance (VRx) when the number of drivers is n:

Resistance (VRx) = 20/n (kΩ), n/4 (W)

Example: If two drivers are used

Resistance (VRx) = 20/2 (kΩ), 2/4 (W), resistance (VRx) is calculated as 10 kΩ, 1/2 W.

Driver 1 Driver n

VH VM

3 Method of control via I/O

−71−

Method of control via I/O

Speed setting line

Power input Power line

DC power supply

Speed setting line

Power input Power line

Using external DC voltage

Connect the drivers as shown below.

0 to 10 VDC

Current capacity (I) of external DC power supply when the number of drivers is n:

Current capacity (I) = 1 × n (mA)

Example: If two drivers are used

Current capacity (I) = 1 × 2 (mA), current capacity (I) is calculated as 2 mA or more.

Howtoadjustthespeeddi󰀨erence



To adjust the speed dierence among the rst motor and the second and subsequent motors, change the parameter or

connect a resistor to adjust.

Driver 1 Driver n

VH VM

•Adjusting by the parameter

The speed dierence can be adjusted by changing the "analog operating speed command gain" parameter and "analog operating speed command oset" parameter for the second and subsequent drivers. This section explains how to adjust by the "analog operating speed command oset" parameter. See p.67 for details.

•When the speed of the second motor is slower than that of the rst motor:

Set the oset value to rotate faster (positive side) by the "analog operating speed command oset" parameter.

•When the speed of the second motor is faster than that of the rst motor:

Set the oset value to rotate slower (negative side) by the "analog operating speed command oset" parameter.

•Adjustment by a resistor

Connect a resistor of 470 Ω, 1/4 W to the terminal VM on the driver 1 and connect a variable resistor VRn of 1 kΩ, 1/4 W to the driver 2 and subsequent drivers.

Driver 1 Driver n

470 Ω

1/4 W

VRn

1 kΩ, 1/4 W

−72−

3 Method of control via I/O

3.8 Multi-speed operation

No.7

OFF

Motor operation

When assigning the M0 to M3 inputs to the CN5 input terminals, the variable-speed driving of the motor is possible

using maximum 16 operation data. This section shows an example assigning the M0 to M2 inputs and performing multi-speed operation by using 8 operating data. See p.51 for the combination of the M0 to M3 inputs and how to select the operating data.

No.0

FWD input

M2 input

M1 input

M0 input

OFF

Method of control via I/O

No.6

No.5

No.4

No.3

No.2

No.1

3 Method of control via I/O

−73−

−74−

3 Method of control via I/O

4 Method of control via

Modbus RTU

(RS-485 communication)

This part explains how to control from the master controller via RS-485 communication. The protocol for the RS-485 communication is the Modbus protocol.

Table of contents

1 Guidance ............................................76

2 Communication specications ............79

3 Setting the switches ...........................81

4 Setting the RS-485 communication ....83

5 Communication mode and

communication timing ........................84

5.1 Communication mode ........................... 84

5.2 Communication timing ........................... 84

6 Message .............................................85

6.1 Query ....................................................85

6.2 Response ..............................................87

7 Function code .....................................89

7.1 Reading from a holding register(s) ........ 89

7.2 Writing to a holding register...................90

7.3 Diagnosis ..............................................91

7.4 Writing to multiple holding registers ......92

8 Register address list ...........................93

8.1 Operation commands ............................ 93

8.2 Maintenance commands ....................... 94

8.3 Monitor commands ................................ 95

8.4 Parameter R/W commands ................... 98

Operation data ................................................. 98

User parameters ............................................... 99

9 Group send ......................................104

10 Detection of communication

errors ................................................106

10.1 Communication errors ........................ 106

10.2 Alarms and warnings ..........................106

11 Timing charts ...................................107

Guidance

Grounding

Check

1 Guidance

The Modbus protocol is simple and its specication is open to the public, so this protocol is used widely in industrial

applications. Modbus communication is based on the single-master/multiple-slave method. Only the master can issue a query (command). Each slave executes the requested process and returns a response message. If you are new to the

methods along with the operation ow.

This is an example how to operate the motor based on the operation data and parameters set to the driver by the master controller.

Note

Before operating the motor, check the condition of the surrounding area to ensure safety.

STEP 1 Check the installation and connection

BLE

Series

RS-485 communication type, read this section to understand the operating

FLEX

RS-485 communication cable connection

Master controller

Check

OPX-2A or MEXE02 connection

Check

Motor connection

Check

Main power supply connection

DC24 V

Check

24 VDC power supply connection

Setting method of the operation data

The analog setting, which permits the setting of the rotation speed with an external potentiometer or external DC voltage, is enabled at the time of shipment. When controlling by a programmable controller via RS-485 communication, change the setting of the "Analog input signal selection" parameter to 0 (digital setting). Refer to the table below for the parameter setting.

"Analog input signal

select" parameter

(Initial value)

0 0 to 15 Digital setting 1

2 0 ot 15 Digital setting Analog setting

Operation

data No.

0 Analog setting Digital setting

1 to 15 Digital setting

Rotational speed

Acceleration Deceleration

Torque limit

−76−

4 Method of control via Modbus RTU (RS-485 communication)

STEP 2 Set the switches

Set the slave address.

SW1

Guidance

Set the termination resistor.

SW3-No.4

Set the slave address, protocol and transmission rate.

SW4SW5

Slave address

Set the switch ON.

(Modbus protocol)

Transmission rate

STEP 3 Turn on the power and check the parameters

For the following communication parameters, check whether the settings of driver and those of the master controller are the same.

· Communication parity (Initial value: 1)

· Communication stop bit (Initial value: 0)

· Communication transfer wait time (Initial value: 100)

Turn main power supply on.

1. Turn 24 VDC power supply on.

Check that the parameters of the driver and those of the master controller are the same. Use the

OPX-2A

MEXE02

when changing the driver parameters.

4 Method of control via Modbus RTU (RS-485 communication)

−77−

Guidance

3. Confirm that the motor rotates

STEP 4 Cycle the power

Communication parameters will be enabled after the power is cycled. If you have changed any of the communication parameters, be sure to cycle the power.

STEP 5 Operate the motor

without any problem.

Master controller

1. Send the operating speed of the operating

data No.1 from the master controller.

2. Turn the NET-IN0 (M0) and NET-IN3 (FWD)

of the "driver input command" in operation commands ON, and write to the holding registe

STEP 6 Were you able to operate the motor properly?

How did it go? Were you able to operate the motor properly? If the motor does not function, check the following points:

•Is any alarm present?

•Are the power supply, motor and RS-485 communication cable connected securely?

•Are the slave address, transmission rate and termination resistor set correctly?

•Is the C-ERR LED lit?

•Is the C-DAT LED lit or blinking?

For more detailed settings and functions, refer to following pages.

−78−

4 Method of control via Modbus RTU (RS-485 communication)

2 Communicationspecications

Communication specications

Electrical characteristics

Transmission mode Half duplex Transmission rate Selectable from 9600 bps, 19200 bps, 38400 bps, 57600 bps and 115,200 bps.

Physical layer Protocol Modbus RTU mode

Connection pattern Up to 31 drivers can be connected to one master controller.

* If the motor cable or power supply cable generates an undesirable amount of noise depending on the wiring or conguration,

shield the cable or install a ferrite core.

Connection example

Master controller

Termination

resistor

In conformance with EIA-485, straight cable Use a twisted pair cable (TIA/EIA-568B CAT5e or higher is recommended) and keep the total wiring distance including extension to 50 m (164 ft.) or less.

Asynchronous mode (data: 8 bits, stop bit: 1 bit/2 bits, parity: none/even number/odd number)

Address

number 1

RS-485

Address

number 2

∗

Termination resistor

(SW3-No.4): ON

Address

number 31

4 Method of control via Modbus RTU (RS-485 communication)

−79−

Communication specications

Driver 1

Master controller

0 V

RS-485

∗1

0 V

TR+ TR

GND

TR+ TR

GND

TR+ TR

GND

TR+ TR

GND

TR+ TR

GND

Driver 2

Driver 31

SW3-No.4

0 V

SW3-No.4

0 V

SW3-No.4

∗2

5 V

100 kΩ

120 Ω

100 kΩ

0 V

5 V

100 kΩ

120 Ω

100 kΩ

0 V

5 V

100 kΩ

120 Ω

100 kΩ

0 V

*1 Termination resistor 120 *2 Turn the termination resistor (SW3-No.4) to ON.

Ω

−80−

4 Method of control via Modbus RTU (RS-485 communication)

3 Setting the switches

• Driver front side

No.2: Set the protocol

Setting the switches

ddress number setting switch

(SW1)

Function setting switch1 (SW3) 㻌 No.4: Set the termination resistor

• Driver bottom side

Transmission rate setting switch (SW4)

Function setting switch2 (SW5)

㻌 No.1: Set the address number

㻌

Note

Be sure to turn o󰀨 the driver power before setting the switches. If the switches are set while the power is still on, the new switch settings will not become e󰀨ective until the driver power is cycled.

Protocol

Set the SW5-No.2 of the function setting switch2 to ON. The Modbus protocol is selected.

Factory setting

OFF

Address number (slave address)

Set the address number (slave address) using the address number setting switch (SW1) and SW5-No.1 of the function

setting switch2. Make sure each address number (slave address) you set for each driver is unique. Address number (slave address) 0 is reserved for broadcasting, so do not use this address.

Factory setting

SW1 SW5-No.1

0 1 1 1 17 2 2 2 18 3 3 3 19 4 4 4 20 5 5 5 21 6 6 6 22 7 7 7 23 8 8 8 24

9 9 9 25 A 10 A 26 B 11 B 27 C 12 C 28 D 13 D 29 E 14 E 30 F 15 F 31

SW1: 0, SW5-No.1: OFF (Address number 0)

Address number

(slave address)

Not used 0

OFF

SW1 SW5-No.1

Address number

(slave address)

4 Method of control via Modbus RTU (RS-485 communication)

−81−

Setting the switches

0 V

5 V

Transmission rate

Set the transmission rate using transmission rate setting switch (SW4). The transmission rate to be set should be the same as the transmission rate of the master controller.

Factory setting

Note

Termination resistor

Use a termination resistor for the driver located farthest away (positioned at the end) from the master controller.

Turn the SW3-No.4 of the function setting switch1 to ON to set the termination resistor for RS-485 communication

(120 Ω).

Factory setting

SW4 Transmission rate (bps)

0 9600

1 19200

2 38400

3 57600

4 115,200

5 Not used

6 Not used

7 Network Converter

8 to F Not used

Do not set the SW4 to positions 5, 6 and 8 to F.

OFF (termination resistor disabled)

SW3-No.4 Termination resistor (120 Ω)

OFF Disabled

ON Enabled

2 GND

3 TR+

6 TR

2 GND

3 TR+

6 TR

* The GND line is used in common with 24 VDC power

supply input terminal (CN5).

SW3-No.4

∗

100 kΩ

120 Ω

100 kΩ

∗

−82−

4 Method of control via Modbus RTU (RS-485 communication)

Setting the RS-485 communication

4 Setting the RS-485 communication

Set parameters required to use via RS-485 communication beforehand.

Parameters set with the OPX-2A or MEXE02

The following parameters cannot be set via RS-485 communication. Set these parameters using the

MEXE02

Communication parity Sets the parity for RS-485 communication.

Communication stop bit Sets the stop bit for RS-485 communication. Communication transfer

wait time

Parameter name Description Setting range Initial value

0: No parity 1: Even 2: Odd

0: 1 bit 1: 2 bit

Sets the transmission waiting time for RS-485 communication.

0 to 10000 (1=0.1 ms)

Parameters set with the OPX-2A, MEXE02 or via RS-485 communication

Set the following parameters using any of the

Parameter name Description Setting range Initial value

Sets the condition in which the communication timeout Communication time out

Communication error alarm

occurs in RS-485 communication. When setting to zero

(0), the driver does not monitor the condition in which

the communication timeout occurs.

Sets the condition in which the RS-485 communication

error alarm generates. The communication error alarm

generates after the RS-485 communication error has

occurred by the number of times set here.

OPX-2A, MEXE02

or RS-485 communication.

0 to 10000 ms 0

1 to 10 times 3

OPX-2A

100

4 Method of control via Modbus RTU (RS-485 communication)

−83−

Communication mode and communication timing

Master

Slave No response

Tb1

Response

Master

Slave

5 Communication mode and

communication timing

5.1 Communication mode

Modbus protocol communication is based on the single-master/multiple-slave method. Under this protocol, messages are sent in one of two methods.

•Unicast mode

The master sends a command to only one slave. The slave executes the process and returns a response.

•Broadcast mode

If slave address 0 is specied on the master, the master can send a

command to all slaves. Each slave executes the process, but does not return a response.

5.2 Communication timing

Slave

Query

Response

Query

Tb3 (Broadcast)

Query

Character Name Description

Tb1 Communication timeout

Tb2

Tb3 Broadcasting interval

C3.5 Silent interval

Transmission waiting time

Tb2 C3.5C3.5C3.5

Query

Intervals between received messages are monitored. If no message could be received after the time set in the "communication time out" parameter, the RS-485 communication timeout alarm generates.

The time after the slave switches its communication line to the transmission mode upon receiving a query from the master, until it starts sending a response. Sets using the "communication transfer wait time" parameter. The actual transmission waiting time corresponds to the silent interval (C3.5) + processing time + transmission waiting time (Tb2).

The time until the next query is sent in broadcasting. A time equivalent to or longer than the silent interval (C3.5) plus 5 ms is required.

Be sure to provide a waiting time of 3.5 characters or more. If this waiting time is less than 3.5 characters long, the driver cannot respond. See the following table for transmission waiting time.

Transmission waiting time of the "silent interval"

Transmission rate (bps) Transmission waiting time

9600 5.5 ms or more

19200 38400 57600

115,200

3.5 ms or more

−84−

4 Method of control via Modbus RTU (RS-485 communication)

6 Message

Master

Query

The message format is shown below.

Slave address

6.1 Query

Function code Data Error check

The query message structure is shown below.

Slave address Function code Data Error check

8 bits 8 bits N×8 bits 16 bits

Slave address

Specify the slave address (unicast mode). If the slave address is set to 0, the master can send a query to all slaves (broadcast mode).

Response

Message

Slave

Slave address Function code Data Error check

Function code

The function codes and message lengths supported by the follows.

Function code Description

03h Read from a holding register(s). 8 7 to 37 Impossible 06h Write to a holding register. 8 8 Possible 08h Perform diagnosis. 8 8 Impossible 10h Write to multiple holding registers. 11 to 41 8 Possible

BLE

Series

RS-485 communication type are as

FLEX

Message length

Query Response

Broadcast

Data

Set data associated with the selected function code. The specic data length varies depending on the function code.

Error check

In the Modbus RTU mode, error checks are based on the CRC-16 method. The slave calculates a CRC-16 of each received message and compares the result against the error check value included in the message. If the calculated CRC-16 value matches the error check value, the slave determines that the message is normal.

•CRC-16 calculation method

1. Calculate an exclusive-OR (XOR) value of the default value of FFFFh and slave address (8 bits).

2. Shift the result of step 1 to the right by 1 bit. Repeat this shift until the overow bit becomes "1."

3. Upon obtaining "1" as the overow bit, calculate an XOR of the result of step 2 and A001h.

4. Repeat steps 2 and 3 until a shift is performed eight times.

5. Calculate an XOR of the result of step 4 and function code (8 bits).

Repeat steps 2 to 4 for all bytes.

The nal result gives the result of CRC-16 calculation.

4 Method of control via Modbus RTU (RS-485 communication)

−85−

Message

•Example of CRC-16 calculation (slave address: 02h, function code: 07h)

The following table is a calculation example when setting the slave address of the rst byte to 02h and setting the

function code of the second byte to 07h. The result of actual CRC-16 calculation is calculated including the data on and after the third byte.

Description Result Overow digit Default value in CRC register FFFFh 1111 1111 1111 1111 − First byte 02h 0000 0000 0000 0010 − XOR with default value FFFFh 1111 1111 1111 1101 − First shift to right 0111 1111 1111 1110 1

XOR with A001h Second shift to right 0110 1111 1111 1111 1 XOR with A001h Third shift to right 0110 0111 1111 1111 0

Fourth shift to right 0011 0011 1111 1111 1 XOR with A001h Fifth shift to right 0100 1001 1111 1111 0

Sixth shift to right 0010 0100 1111 1111 1 XOR with A001h Seventh shift to right 0100 0010 0111 1111 0

Eighth shift to right 0010 0001 0011 1111 1 XOR with A001h

XOR with next byte 07h First shift to right 0100 0000 1001 1100 1 XOR with A001h Second shift to right 0111 0000 0100 1110 1 XOR with A001h Third shift to right 0110 1000 0010 0111 1 XOR with A001h Fourth shift to right 0110 0100 0001 0011 0

Fifth shift to right 0011 0010 0000 1001 1 XOR with A001h Sixth shift to right 0100 1001 0000 0100 0

Seventh shift to right 0010 0100 1000 0010 0 Eighth shift to right 0001 0010 0100 0001 0 Result of CRC-16 0001 0010 0100 0001 −

1010 0000 0000 0001

1101 1111 1111 1111

1010 0000 0000 0001

1100 1111 1111 1110

1010 0000 0000 0001

1001 0011 1111 1110

1010 0000 0000 0001

1000 0100 1111 1110

1010 0000 0000 0001 1000 0001 0011 1110

0000 0000 0000 0111 1000 0001 0011 1001

1010 0000 0000 0001 1110 0000 1001 1101

1010 0000 0000 0001

1101 0000 0100 1111

1010 0000 0000 0001 1100 1000 0010 0110

1010 0000 0000 0001 1001 0010 0000 1000

−

−86−

4 Method of control via Modbus RTU (RS-485 communication)

6.2 Response

Master

Query

Slave

Slave-returned responses are classied into three types: normal response, no response, and exception response.

The response message structure is the same as the command message structure.

Slave address Function code Data Error check

8 bits 8 bits N×8 bits 16 bits

Normal response

Upon receiving a query from the master, the slave executes the requested process and returns a response.

No response

The slave may not return a response to a query sent by the master. This condition is referred to as "No response."

The causes of no response are explained below.

•Transmission error

The slave discards the query and does not return a response if any of the following transmission errors is detected.

Cause of transmission error Description Framing error Stop bit 0 was detected. Parity error A mismatch with the specied parity was detected. Mismatched CRC The calculated value of CRC-16 was found not matching the error check value. Invalid message length The message length exceeded 256 bytes.

Message

•Other than transmission error

A response may not be returned without any transmission error being detected.

Cause Description

Broadcast

Mismatched slave address

If the query was broadcast, the slave executes the requested process but does not return a response.

The slave address in the query was found not matching the slave address of the driver.

Exception response

An exception response is returned if the slave cannot execute the process requested by the query. Appended to this response is an exception code indicating why the process cannot be executed. The message structure of exception response is as follows.

Slave address Function code Exception code Error check

8 bits 8 bits 8 bits 16 bits

•Function code

The function code in the exception response is a sum of the function code in the query and 80h.

Example) query: 03h → Exception response: 83h

•Example of exception response

Slave address Function code

Data

Value write (lower) Error check (lower) Error check (upper)

01h 06h 02h

40h FFh FFh

88h

16h

Response

Slave address Function code Data Exception code

Error check (upper)

01h 86h 04h 02h 61hValue write (upper)

4 Method of control via Modbus RTU (RS-485 communication)

−87−

Message

•Exception code

This code indicates why the process cannot be executed.

Exception

code

01h

02h

03h 8Ch Invalid data

04h

Communication

error code

88h

89h 8Ah 8Ch 8Dh

Invalid function

Invalid data address

Slave error

Cause Description

The process could not be executed because the function code was invalid.

• The function code is not supported.

• The sub-function code for diagnosis (08h) is other than 00h. The process could not be executed because the data address

was invalid.

• The address is not supported (other than 0000h to 1FFFh).

• Register address and number of registers are 2000h or more in total.

The process could not be executed because the data was invalid.

• The number of registers is 0 or more than 17.

• The number of bytes is other than twice the number of registers.

• The data length is outside the specied range.

The process could not be executed because an error occurred at the slave.

• User I/F communication in progress (89h)

· Downloading, initializing or teaching function is in progress using the

· Downloading or initialization is in progress using the

• Non-volatile memory processing in progress (8Ah)

· Internal processing is in progress. (S-BSY is ON.)

· An EEPROM error alarm is present.

• Outside the parameter setting range (8Ch)

· The value write is outside the setting range.

• Command execute disable (8Dh)

OPX-2A

MEXE02

−88−

4 Method of control via Modbus RTU (RS-485 communication)

7 Function code

7.1 Reading from a holding register(s)

This function code is used to read a register (16 bits). Up to 16 successive registers (16×16 bits) can be read. Read the upper and lower data at the same time. If they are not read at the same time, the value may be invalid. If multiple holding registers are read, they are read in order of register addresses.

Example of read

Read operation data for rotation speed Nos.0 and 1 of slave address 1.

Description Register address Value read Corresponding decimal Rotation speed No.0 (upper) 0480h 0000h Rotation speed No.0 (lower) 0481h 0064h Rotation speed No.1 (upper) 0482h 0000h Rotation speed No.1 (lower) 0483h 0FA0h

•Query

Field name Data Description Slave address 01h Slave address 1 Function code 03h Reading from holding registers

Data

Number of registers (upper) 00h

Number of registers (lower) 04h Error check (lower) 44h Error check (upper) D1h

Number of registers to be read from the starting register address (4 registers=0004h)

Calculation result of CRC-16

Function code

100

4000

•Response

Field name Data Description Slave address 01h Function code 03h

Number of data bytes 08h Twice the number of registers in the query Value read from register address (upper) 00h Value read from register address (lower) 00h Value read from register address+1 (upper) 00h

Data

Value read from register address+1 (lower) 64h Value read from register address+2 (upper) 00h Value read from register address+2 (lower) 00h Value read from register address+3 (upper) 0Fh

Value read from register address+3 (lower) A0h Error check (lower) E1h Error check (upper) 97h

Same as query

Value read from register address 0480h

Value read from register address 0481h

Value read from register address 0482h

Value read from register address 0483h

Calculation result of CRC-16

4 Method of control via Modbus RTU (RS-485 communication)

−89−

Function code

7.2 Writing to a holding register

This function code is used to write data to a specied register address.

However, since the result combining the upper and lower may be outside the data range, write the upper and lower at the same time using the "multiple holding registers (10h)."

Example of write

Write 50 (32h) as overload warning lebel (lower) to slave address 2.

Description Register address Value write Corresponding decimal

Overload warning lebel (lower) 10ABh 32h 50

•Query

Field name Data Description Slave address 02h Slave address 2 Function code 06h Writing to a holding register

Data

Value write (upper) 00h

Value write (lower) 32h Error check (lower) 7Dh Error check (upper) 0Ch

Value written to the register address

Calculation result of CRC-16

•Response

Field name Data Description Slave address 02h Function code 06h

Data

Value write (upper) 00h

Value write (lower) 32h Error check (lower) 7Dh Error check (upper) 0Ch

Same as query

Calculation result of CRC-16

−90−

4 Method of control via Modbus RTU (RS-485 communication)

7.3 Diagnosis

This function code is used to diagnose the communication between the master and slave. Arbitrary data is sent and the returned data is used to determine whether the communication is normal. 00h (reply to query) is the only sub-function supported by this function code.

Example of diagnosis

Send arbitrary data (1234h) to the slave.

•Query

Slave address 03h Slave address 3 Function code 08h Diagnosis

Sub-function code (upper) 00h

Sub-function code (lower) 00h Data

Data value (upper) 12h

Data value (lower) 34h Error check (lower) ECh Error check (upper) 9Eh

•Response

Slave address 03h Function code 08h

Sub-function code (upper) 00h

Sub-function code (lower) 00h Data

Data value (upper) 12h

Data value (lower) 34h Error check (lower) ECh Error check (upper) 9Eh

Function code

Field name Data Description

Return the query data

Arbitrary data (1234h)

Calculation result of CRC-16

Field name Data Description

Same as query

4 Method of control via Modbus RTU (RS-485 communication)

−91−

Function code

7.4 Writing to multiple holding registers

This function code is used to write data to multiple successive registers. Up to 16 registers can be written. Write the data to the upper and lower at the same time. If not, an invalid value may be written.

Registers are written in order of register addresses. Note that even when an exception response is returned because some data is invalid as being outside the specied range, etc., other data may have been written properly.

Example of write

Set the following data as acceleration time Nos.0 to 2 as part of operation data at slave address 4.

Description Register address Value written Corresponding decimal Operation data acceleration time No.0 (upper) 0600h 0000h Operation data acceleration time No.0 (lower) 0601h 0002h Operation data acceleration time No.1 (upper) 0602h 0000h Operation data acceleration time No.1 (lower) 0603h 0032h Operation data acceleration time No.2 (upper) 0604h 0000h Operation data acceleration time No.2 (lower) 0605h 0096h

•Query

Field name Data Description Slave address 04h Slave address 4 Function code 10h Writing to multiple holding registers

Register address (upper) 06h Register address (lower) 00h Number of registers (upper) 00h Number of registers (lower) 06h

Number of data bytes 0Ch Value written to register address (upper) 00h

Value written to register address (lower) 00h Value written to register address+1 (upper) 00h

Data

Value written to register address+1 (lower) 02h Value written to register address+2 (upper) 00h Value written to register address+2 (lower) 00h Value written to register address+3 (upper) 00h Value written to register address+3 (lower) 32h Value written to register address+4 (upper) 00h Value written to register address+4 (lower) 00h Value written to register address+5 (upper) 00h

Value written to register address+5 (lower) 96h Error check (lower) 85h Error check (upper) 70h

150

Number of registers to be written from the starting register address (6 registers=0006h)

Twice the number of registers in the command (6 registers × 2 = 12 registers: 0Ch)

Value written to register address 0600h

Value written to register address 0601h

Value written to register address 0602h

Value written to register address 0603h

Value written to register address 0604h

Value written to register address 0605h

Calculation result of CRC-16

−92−

•Response

Field name Data Description Slave address 04h Function code 10h

Data

Number of registers (upper) 00h

Number of registers (lower) 06h Error check (lower) 40h Error check (upper) D6h

4 Method of control via Modbus RTU (RS-485 communication)

Same as query

Calculation result of CRC-16

8 Register address list

All data used by the driver is 32-bit wide. The register for the Modbus protocol is 16-bit wide, and one data is described by two registers. Since the address assignment is big endian, the even number addresses become the upper and the odd number addresses become the lower.

8.1 Operation commands

These are commands related to motor operation. Operation commands are not saved in the non-volatile memory.

Dec Hex

48 0030h Group (upper)

49 0031h Group (lower)

124 007Ch Driver input command (upper) 125 007Dh Driver input command (lower) 126 007Eh Driver output command (upper) 127 007Fh Driver output command (lower)

Name Description

•Group (0030h, 0031h)

Multiple slaves are made into a group and a query is sent to all slaves in the group at once. See p.104 for group details.

The initial value is −1. When performing read or write for setting a group, set the upper and lower simultaneously.

Address (Hex) Description of address

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

0030h

Address (Hex) Description of address

0031h

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

1 to 31: Sets the address number for the group send. [FFFFh]

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

1 to 31: Sets the address number for the group send. [FFFFh]

READ/

WRITE

Sets the group address. R/W

Sets the input command to the driver.

Reads the output status of the driver.

[FFFFh]

R/W See the following explanation.

R See next page.

Setting range

−1: No group specication

(Group send is not performed) 1 to 31: Group address (Address number of parent slave)

∗

* [ ]: Initial value

∗

* [ ]: Initial value

•Driver input command (007Ch, 007Dh)

These are the driver input signals that can be accessed via RS-485 communication. See p.50 for each input signal.

Address (Hex) Description of address

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

007Ch

Address

(Hex)

007Dh

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

NET-IN15

[Not used]

NET-IN7

[Not used]

− − − − − − − −

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

− − − − − − − −

Description of address

NET-IN14

[Not used]

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

NET-IN6

[MB-FREE]

NET-IN13

[Not used]

NET-IN5

[STOP-MODE]

NET-IN12

[Not used]

NET-IN4

[REV]

4 Method of control via Modbus RTU (RS-485 communication)

∗

NET-IN11

[Not used]

NET-IN3

[FWD]

NET-IN10

[Not used]

NET-IN2

[M2]

NET-IN9

[Not used]

NET-IN1

[M1]

NET-IN8

[Not used]

NET-IN0

[M0]

* [ ]: Initial value

−93−

•Driver output command (007Eh, 007Fh)

These are the driver output signals that can be received via RS-485 communication. See p.52 for each output signal.

Address (Hex) Description of address

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

007Eh

− − − − − − − −

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

− − − − − − − −

Address

(Hex)

007Fh

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

NET-OUT15

[TLC]

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

NET-OUT7

[ALARM-

OUT1]

NET-OUT14

[VA]

NET-OUT6

[WNG]

NET-OUT13

[MOVE]

NET-OUT5

[STOP-

MODE_R]

Description of address

NET-OUT12

[ALARM-

OUT2]

NET-OUT4

[REV_R]

NET-OUT11

[Not used]

NET-OUT3

[FWD_R]

∗

NET-OUT10

[Not used]

NET-OUT2

[M2_R]

NET-OUT9

[Not used]

NET-OUT1

[M1_R]

8.2 Maintenance commands

These commands are used to reset alarms and warnings, and they are also used to execute the batch processing for the non-volatile memory. All commands can be written (WRITE). They are executed when writing from 0 to 1.

Dec Hex

384 0180h Reset alarm (upper) 385 0181h Reset alarm (lower) 388 0184h Clear alarm records (upper) 389 0185h Clear alarm records (lower) 390 0186h Clear warning records (upper) 391 0187h Clear warning records (lower)

392 0188h

393 0189h 396 018Ch Conguration (upper)

397 018Dh Conguration (lower)

398 018Eh All data initialization (upper)

399 018Fh All data initialization (lower) 400 0190h Batch NV memory read (upper)

401 0191h Batch NV memory read (lower) 402 0192h Batch NV memory write (upper) 403 0193h Batch NV memory write (lower)

* Communication parity, communication stop bit and transmission waiting time are not initialized. Initialize them using the

Note

The non-volatile memory can be rewritten approx. 100,000 times.

Clear communication error records (upper)

Clear communication error records (lower)

Name Description

Resets the alarms that are present. Some alarms cannot be reset with the “reset alarm.”

Clears alarm records.

Clears warning records.

Clears the communication error records.

Executes the parameter recalculation and the setup.

∗

Resets the operation data and parameters saved in the non-volatile memory, to their defaults.

∗

Reads the parameters saved in the non-volatile memory, to the RAM. All operation data and parameters previously saved in the RAM are overwritten.

Writes the parameters saved in the RAM to the nonvolatile memory. The non-volatile memory can be rewritten approximately 100,000 times.

* [ ]: Initial value

OPX-2A

NET-OUT8

[S-BSY]

NET-OUT0

[M0_R]

Setting

range

0, 1

MEXE02

−94−

4 Method of control via Modbus RTU (RS-485 communication)

Conguration (018Ch, 018Dh)

Conguration will be executed when all of the following conditions are satised:

•An alarm is not present.

•The motor is not operated.

•The

OPX-2A

•The

MEXE02

Shows the driver status before and after executing the conguration.

is in other modes than the test mode or copy mode.

is in other status than downloading, I/O test, test operation or teaching function.

Item

PWR LED Lit Lit

Electromagnetic brake Hold/release Hold Output signals Input signals Not allowed

Note

The correct monitor value may not return even when the monitor is executed while executing the

conguration.

8.3 Monitor commands

These commands are used to monitor the command position, command speed, alarm and warning records, etc. All commands can be read (READ).

Dec Hex

128 0080h Present alarm (upper)

129 0081h Present alarm (lower)

130 0082h Alarm record 1 (upper)

131 0083h Alarm record 1 (lower)

132 0084h Alarm record 2 (upper)

133 0085h Alarm record 2 (lower) 134 0086h Alarm record 3 (upper) 135 0087h Alarm record 3 (lower) 136 0088h Alarm record 4 (upper) 137 0089h Alarm record 4 (lower) 138 008Ah Alarm record 5 (upper) 139 008Bh Alarm record 5 (lower) 140 008Ch Alarm record 6 (upper) 141 008Dh Alarm record 6 (lower) 142 008Eh Alarm record 7 (upper) 143 008Fh Alarm record 7 (lower) 144 0090h Alarm record 8 (upper) 145 0091h Alarm record 8 (lower) 146 0092h Alarm record 9 (upper) 147 0093h Alarm record 9 (lower) 148 0094h Alarm record 10 (upper) 149 0095h Alarm record 10 (lower) 150 0096h Present warning (upper) 151 0097h Present warning (lower) 152 0098h Warning record 1 (upper) 153 0099h Warning record 1 (lower) 154 009Ah Warning record 2 (upper) 155 009Bh Warning record 2 (lower) 156 009Ch Warning record 3 (upper) 157 009Dh Warning record 3 (lower) 158 009Eh Warning record 4 (upper) 159 009Fh Warning record 4 (lower)

Name Description Range

Conguration is ready to

execute

Allowed

Monitors the present alarm code.

Monitors the alarm records.

Monitors the present warning code.

Monitors the warning records.

Conguration is

executing

Indeterminable

Conguration is completed

Based on the driver condition.ALM LED OFF OFF

Allowed

00h to FFh

4 Method of control via Modbus RTU (RS-485 communication)

−95−

Dec Hex

160 00A0h Warning record 5 (upper)

161 00A1h Warning record 5 (lower)

162 00A2h Warning record 6 (upper)

163 00A3h Warning record 6 (lower)

164 00A4h Warning record 7 (upper)

165 00A5h Warning record 7 (lower)

166 00A6h Warning record 8 (upper)

167 00A7h Warning record 8 (lower)

168 00A8h Warning record 9 (upper)

169 00A9h Warning record 9 (lower)

170 00AAh Warning record 10 (upper)

171 00ABh Warning record 10 (lower)

172 00ACh

173 00ADh

174 00AEh

175 00AFh

176 00B0h

177 00B1h

178 00B2h

179 00B3h

180 00B4h

181 00B5h

182 00B6h

183 00B7h

184 00B8h

185 00B9h

186 00BAh

187 00BBh

188 00BCh

189 00BDh

190 00BEh

191 00BFh

192 00C0h

193 00C1h

Communication error code (upper)

Communication error code (lower)

Communication error code record 1 (upper)

Communication error code record 1 (lower)

Communication error code record 2 (upper)

Communication error code record 2 (lower)

Communication error code record 3 (upper)

Communication error code record 3 (lower)

Communication error code record 4 (upper)

Communication error code record 4 (lower)

Communication error code record 5 (upper)

Communication error code record 5 (lower)

Communication error code record 6 (upper)

Communication error code record 6 (lower)

Communication error code record 7 (upper)

Communication error code record 7 (lower)

Communication error code record 8 (upper)

Communication error code record 8 (lower)

Communication error code record 9 (upper)

Communication error code record 9 (lower)

Communication error code record 10 (upper)

Communication error code record 10 (lower)

Name Description Range

Monitors the warning records.

Monitors the last received communication error code.

00h to FFh

Monitors the communication error records that have occurred in the past.

−96−

4 Method of control via Modbus RTU (RS-485 communication)

Dec Hex

196 00C4h

197 00C5h

200 00C8h Command speed (upper)

201 00C9h Command speed (lower)

206 00CEh Feedback speed (upper)

207 00CFh Feedback speed (lower)

212 00D4h

213 00D5h

256 0100h Operation speed (upper)

257 0101h Operation speed (lower)

258 0102h

259 0103h

260 0104h Conveyor transfer speed (upper)

261 0105h Conveyor transfer speed (lower)

262 0106h

263 0107h 264 0108h Load factor (upper)

265 0109h Load factor (lower) 268 010Ch

269 010Dh

272 0110h

273 0111h

278 0116h

279 0117h

*1 The decimal position is automatically changed based on the setting of the "conveyor reduction gear rate" parameter or "decimal place for

conveyor reduction gear rate" parameter.

*2 FFFFh is displayed when not selecting by the "analog input signal select" parameter.

Present operation data No. (upper)

Present operation data No. (lower)

Direct I/O and electromagnetic brake status (upper)

Direct I/O and electromagnetic brake status (lower)

Operation speed decimal position (upper)

Operation speed decimal position (lower)

Conveyor transfer speed decimal position (upper)

Conveyor transfer speed decimal position (lower)

External analog speed setting (upper)

External analog speed setting (lower)

External analog torque limit setting (upper)

External analog torque limit setting (lower)

External analog voltage setting (upper)

External analog voltage setting (lower)

Name Description Range

Monitors the operation data No. corresponding to the data used in the current operation.

Monitors the command speed.

Monitors the feedback speed.

Monitors the each direct I/O signal and electromagnetic brake status.

Monitors the feedback speed calculated by the "reduction gear rate" parameter or

"amplication speed rate" parameter.

Monitors the decimal position in the operation speed.

Monitors the feedback speed calculated by the "conveyor reduction gear rate"

parameter or "conveyor amplication speed

rate" parameter.

Monitors the decimal position in the conveyor transfer speed.

Monitors the torque that is output by the motor based on the rated torque being 100%.

Monitors the value of the analog speed setting.

Monitors the value of the analog torque limiting.

Monitors the value of the analog voltage setting.

∗

0 to 15

−4010 to +4010 r/min +: Forward

−: Reverse 0: Stop

−5200 to +5200 r/min +: Forward

−: Reverse 0: Stop

See next table.

−20050 to +20050 r/min +: Forward

−: Reverse 0: Stop

0: No decimal point 1: 1 digit 2: 2 digit 3: 3 digit

−20050 to +20050 r/min +: Forward

−: Reverse 0: Stop

0: No decimal point 1: 1 digit 2: 2 digit 3: 3 digit

0 to 200%

0 to 4000 r/min

0 to 200%

0 to 100 (1=0.1 V)

4 Method of control via Modbus RTU (RS-485 communication)

−97−

Direct I/O and electromagnetic brake status (00D4h, 00D5h)

Address (Hex) Description of address

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

00D4h

Address (Hex) Description of address

00D5h

− − − − − − MB −

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

− − − − − − OUT1 OUT2

bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8

− − − − − − − −

bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

− IN6 IN5 IN4 IN3 IN2 IN1 IN0

8.4 Parameter R/W commands

These commands are used to write or read parameters. All commands can be read and written (READ/WRITE). When the operation data is changed, a recalculation and setup will be performed immediately and the changed value

will be set. For details on parameters, see p.59 and later.

Operation data

Dec Hex

1152 1153

to 1182 1183

1536 1537

to 1566 1567

1664 1665

to 1694 1695

1792 1793

to 1822 1823

0480h 0481h

049Eh

049Fh 0600h

0601h

061Eh

061Fh 0680h

0681h

069Eh

069Fh 0700h

0701h

071Eh

071Fh

Rotational speed No.0 (upper) Rotational speed No.0 (lower) to

Rotational speed No.15 (upper) Rotational speed No.15 (lower)

Acceleration No.0 (upper) Acceleration No.0 (lower) to

Acceleration No.15 (upper) Acceleration No.15 (lower)

Deceleration No.0 (upper) Deceleration No.0 (lower) to

Deceleration No.15 (upper) Deceleration No.15 (lower)

Torque limit No.0 (upper) Torque limit No.0 (lower) to

Torque limit No.15 (upper) Torque limit No.15 (lower)

Name Setting range

0, or 80 to 4000 r/min 0

2 to 150 (1=0.1 s) 5

0 to 200% 200

Initial value

−98−

4 Method of control via Modbus RTU (RS-485 communication)

User parameters

Dec Hex

646 0286h JOG operating speed (upper) 647 0287h JOG operating speed (lower) 900 0384h Motor rotation direction (upper) 901 0385h Motor rotation direction (lower)

960 03C0h

961 03C1h

962 03C2h The data setter editing mode (upper) 963 03C3h The data setter editing mode (lower)

4140 102Ch Run mode select (upper)

4141 102Dh Run mode select (lower) 4162 1042h JOG operation torque (upper)

4163 1043h JOG operation torque (lower) 4170 104Ah Reduction gear rate (upper) 4171 104Bh Reduction gear rate (lower)

4172 104Ch

4173 104Dh 4174 104Eh Amplication speed rate (upper)

4175 104Fh Amplication speed rate (lower) 4176 1050h Conveyor reduction gear rate (upper) 4177 1051h Conveyor reduction gear rate (lower)

4178 1052h

4179 1053h

4180 1054h

4181 1055h 4224 1080h Magnetic brake function at alarm (upper)

4225 1081h Magnetic brake function at alarm (lower) 4226 1082h

4227 1083h 4230 1086h Initial thermal input detection (upper)

4231 1087h Initial thermal input detection (lower) 4258 10A2h Over load warning enable (upper) 4259 10A3h Over load warning enable (lower) 4266 10AAh Over load warning level (upper) 4267 10ABh Over load warning level (lower)

4320 10E0h Data setter initial display (upper)

4321 10E1h Data setter initial display (lower)

Display mode of the data setter speed (upper)

Display mode of the data setter speed (lower)

Decimal place for reduction gear rate (upper)

Decimal place for reduction gear rate (lower)

Decimal place for conveyor reduction gear rate (upper)

Decimal place for conveyor reduction gear rate (lower)

Conveyor amplication speed rate

(upper)

Conveyor amplication speed rate

(lower)

No operation at initial alarm enable (upper)

No operation at initial alarm enable (lower)

Name Setting range Initial value E󰀨ective

0, or 80 to 1000 r/min 300 A

0: + direction=CCW 1: + direction=CW

0: Signed 1: Absolute

0: Disable 1: Enable

0: PWM shut o󰀨 mode enable 1: PWM shut o󰀨 mode disable

0 to 200% 200

100 to 9999 100

0: 1 digit 1: 2 digit 2: 3 digit

1 to 5 1

100 to 9999 100

0: 1 digit 1: 2 digit 2: 3 digit

1 to 5 1

0: Lock after free stop 1: Lock immediately

0: Disable 1: Enable

50 to 100% 100

0: Operating speed 1: Conveyor speed 2: Load factor 3: Operating number 4: Mon top view

1 C

0 C

∗

* Indicates the timing for the data to become eective. (A: Eective immediately, C: Eective after executing conguration or eective after

turning the power ON again)

4 Method of control via Modbus RTU (RS-485 communication)

−99−

Dec Hex

4322 10E2h Analog input signal select (upper)

4323 10E3h Analog input signal select (lower) 4430 114Eh Velocity attainment width (upper)

4431 114Fh Velocity attainment width (lower) 4352 1100h IN0 function select (upper) 4353 1101h IN0 function select (lower) 4354 1102h IN1 function select (upper) 4355 1103h IN1 function select (lower) 4356 1104h IN2 function select (upper) 4357 1105h IN2 function select (lower) 4358 1106h IN3 function select (upper) 4359 1107h IN3 function select (lower) 4360 1108h IN4 function select (upper) 4361 1109h IN4 function select (lower) 4362 110Ah IN5 function select (upper) 4363 110Bh IN5 function select (lower) 4364 110Ch IN6 function select (upper) 4365 110Dh IN6 function select (lower) 4384 1120h IN0 contact conguration (upper) 4385 1121h IN0 contact conguration (lower) 4386 1122h IN1 contact conguration (upper) 4387 1123h IN1 contact conguration (lower) 4388 1124h IN2 contact conguration (upper) 4389 1125h IN2 contact conguration (lower) 4390 1126h IN3 contact conguration (upper) 4391 1127h IN3 contact conguration (lower) 4392 1128h IN4 contact conguration (upper) 4393 1129h IN4 contact conguration (lower) 4394 112Ah IN5 contact conguration (upper) 4395 112Bh IN5 contact conguration (lower) 4396 112Ch IN6 contact conguration (upper) 4397 112Dh IN6 contact conguration (lower) 4416 1140h OUT0 function select (upper) 4417 1141h OUT0 function select (lower) 4418 1142h OUT1 function select (upper) 4419 1143h OUT1 function select (lower) 4448 1160h NET-IN0 function select (upper) 4449 1161h NET-IN0 function select (lower) 4450 1162h NET-IN1 function select (upper) 4451 1163h NET-IN1 function select (lower) 4452 1164h NET-IN2 function select (upper) 4453 1165h NET-IN2 function select (lower) 4454 1166h NET-IN3 function select (upper) 4455 1167h NET-IN3 function select (lower) 4456 1168h NET-IN4 function select (upper) 4457 1169h NET-IN4 function select (lower) 4458 116Ah NET-IN5 function select (upper) 4459 116Bh NET-IN5 function select (lower) 4460 116Ch NET-IN6 function select (upper) 4461 116Dh NET-IN6 function select (lower)

* Indicates the timing for the data to become eective. (A: Eective immediately, B: Eective after stopping the operation, C: Eective after

executing conguration or eective after turning the power ON again)

Name Setting range Initial value E󰀨ective

0: Analog invalid 1: Analog speed 2: Analog torque (See p.102 for details)

0 to 400 r/min 200 A

See table on p.102.

24: ALARM-RESET

0: Make (N.O.) 1: Brake (N.C.)

See table on p.102.

65: ALARM-OUT1

See table on p.102.

19: STOP-MODE

1 C

1: FWD

2: REV

19: STOP-MODE

48: M0

20: MB-FREE

22: TH

0 C

85: SPEED-OUT

48: M0

49: M1

50: M2

1: FWD

2: REV

20: MB-FREE

∗

−

100

−

4 Method of control via Modbus RTU (RS-485 communication)

Orientalmotor BLE46AR*S, BLE23CR*S, BLE23AR*F, BLE23CR*F, BLE46AR*F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Entry

1 Operating Manuals for the BLE Series

2 Introduction

3 Safety precautions

4 Precautions for use

6 Preparation

6.1 Checking the product

6.2 How to identify the product model

6.3 Combination tables

6.4 Names and functions of parts

1 Installation

1.1 Installation location

1.2 Installation overview

1.3 Installing the combination type • parallel shaft gearhead

1.4 Installing the round shaft type

1.6 Installing a load to the combination type • parallel gearhead or round shaft type

1.8 Permissible radial load and permissible axial load

1.9 Installing the driver

1.10 Installing the external potentiometer (supplied)

1.11 Installing the regeneration unit (accessory)

2 Connection

2.1 Connection example

2.2 Connecting the power supply

2.3 Grounding

2.4 Connecting the motor and driver

2.5 Connecting the 24 VDC power supply

2.6 Selecting the input signal power supply

2.7 Connecting the I/O signals

2.8 Connecting an external speed setter

2.9 Connecting the data setter

2.10 Connecting the RS-485 communication cable

2.11 Test operation

2.12 Connecting the regeneration unit

2.13 Connection diagram (example)

3 Explanation of I/O signals

3.1 Assignment of direct I/O

3.2 Assignment of network I/O

3.3 Input signals

3.4 Output signals

3.5 General signals (R0 to R15)

1 Guidance

2 Operation data and parameter

2.1 Operation data

2.2 Parameter

3 Method of control via I/O

3.1 Operation data

Analog setting

3.2 Setting the rotation speed

3.3 Setting the acceleration time and deceleration time

3.4 Setting the torque limiting

3.5 Running/stopping the motor

stop

3.6 Example of operation pattern

3.7 Multi-motor control

3.8 Multi-speed operation

1 Guidance

3 Setting the switches

4 Setting the RS-485 communication

Communication mode and communication timing

5.1 Communication mode

5.2 Communication timing

6 Message

6.1 Query

6.2 Response

7 Function code

7.1 Reading from a holding register(s)

7.2 Writing to a holding register

7.3 Diagnosis

7.4 Writing to multiple holding registers

8 Register address list

8.1 Operation commands

8.2 Maintenance commands

8.3 Monitor commands

8.4 Parameter R/W commands

Orientalmotor BLE46ARS, BLE23CRS, BLE23ARF, BLE23CRF, BLE46AR*F User Manual