Orgapack OR-T 300 Operating And Safety Instructions Manual
11.06/WE
OR-T 300
DEUTSCH 3
ENGLISH 14
FRANÇAIS 25
ITALIANO 36
Akku-Handgerät zum Umreifen mit Kunststoffband
Battery-hand tool for plastic strapping
Appareil sur accu pour le cerclage par bande plastique
Apparecchio da batteria per reggiare con reggetta di plastica
Ab Serie-Nr. 3/63500
From serie no 3/63500
A partir du no de série 3/63500
A partire dal no di serie 3/63500
BETRIEBSANLEITUNG UND SICHERHEITSVORSCHRIFTEN
OPERATING AND SAFETY INSTRUCTIONS
MODE D‘EMPLOI ET DE SÉCURITÉ
ISTRUZIONI PER L‘USO E DI SICUREZZA
Vor dem Gebrauch des
Gerätes die Betriebsanleitung aufmerksam
lesen.
Before using the tool,
read the operating
instructions carefully.
Avant l’utilisation de
l’appareil, consultez
soigneusement le
mode d’emploi.
Prima d’utilizzare
l’apparecchio, leggere
attentamante le istruzioni per l’uso.
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ORGAPACK OR-T 300
1 TECHNICAL DATA
TABLE OF CONTENTS
Page
1 Technical data 14
2 General information 15
2.1 Information on environmental protection 15
3 Safety instructions 16
3.1 Safety instructions for battery
charger and battery 16
4 Description 17
4.1 Construction 17
4.2 Operating panel 17
4.3 Function 17
4.4 Battery charger 18
5 Initial operation 19
5.1 Battery charger 19
5 .2 First battery charge 19
5.3 Charging the battery 19
6 Operating instructions 20
6.1 Operating the tool 20
6.2 Checking the seal 21
6.3 Operating panel 22
6.3.1 Checking battery charge 22
6.3.2 Setting strap tension 22
6.3.3 Setting welding time 22
6.3.4 Setting strap tension range 23
6.4 Setting strap width 23
7 Preventive and corrective maintenance 24
7.1 Cleaning/replacing tension wheel 24
7.2 Cleaning/replacing tooth plate 24
7.3 Replacing cutting knife 24
8 Recommended spare parts 47
8.1 Parts list 47
Exploded drawing 53
Weight 4.2 kg (9.9 lbs) (incl. battery)
Dimensions Length 375 mm (14.7“)
Width 130 mm (5.1“)
Height 140 mm (5.5“)
Strap tension 400–3300 N (88–727 lbs)
Tension speed 250 mm/s (9.8“/s)
Sealing Friction welded
Emission sound pressure
levels, measurement
type A (EN ISO 11202) LpA 85 dB (A)
Vibrations at handle
(EN ISO 8662-1) a
h,w
2.2 ms
-2
BATTERY Bosch 14.4 V HD
Strappings with
one battery charge 120–250 (PP)
80–150 (PET)
depending on strap, strap
tension and package
Service life Up to approx 2000
chargings
BATTERY CHARGER IFC 1702dx
Voltage 100–240 V
Mode of operation Discharge/Charge
Charging time approx. 60–75 minutes
(incl. previous discharging)
PLASTIC STRAP
Strap quality Polypropylene (PP)
Polyester (PET)
Strap width
adjustable to 15–16 mm (5/8“) (PET),
18–19 mm (
3
/4“) (PET, PP)
Strap thickness Polypropylene
0.8–1.0 mm (.031“–.039“)
Polyester
0.8–1.3 mm (.031“–.051“)
DECLARATION OF AGREEMENT
According to norm:
EN ISO 12100-1, EN ISO 12100-2, EN 349,
EN 1050, EN 61000-6-1, EN 61000-6-3
CH-8953 Dietikon, 11.10.2005
Sales Manager General Manager Products
Packaging Technology: Packaging Technology:
R. Kieffer M. Binder
We take sole responsibility for declaring that the
tool OR-T 300, to which this declaration refers, is
in full compliance with the current requirements of
the guidelines laid down by the council on 22th
June 1998 (98/37/ECC), “Machine Guidelines“.
Furthermore, electrical installations are in compli ance with the guideline laid down by the council on
19. February 1973 (73/23/EEC) “Low Voltage Gui
delines“ and from 3th May 1989 (89/336/EEC)
“EMV Guidelines“.
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11.06/WE
ORGAPACK OR-T 300
CAUTION!
Used where there is danger to life and health.
WARNING!
Used for danger which
can cause material
damage.
NOTE!
Used for general information and information
which, if not followed
can cause faults in the
operating sequence.
2 GENERAL INFORMATION
These operating instructions are intended to simplify
familiarisation with the strapping tool and its proper
use for the intended purpose. The operating instructions contain important information concerning the
safe, proper and effi cient use of the strapping tool.
Compliance with the instructions will help to avoid
danger, reduce repairs and stoppages and increase
the reliability and service life of the strapping tool.
The operating instructions must always be available at
the place of operation of the strapping tool. They must
be read and observed by all persons concerned with
work on the strapping tool. This work specifi cally
includes operation, refi lling of operating material, fault
elimination and maintenance.
In addition to the operating instructions and the regulations for accident prevention effective in the country
of use and place of application, the recognised technical regulations for safety and proper operation must
also be observed.
2.1 INFORMATION ON ENVIRONMENTAL
PROTECTION
This tool is manufactured without any physical or chemical substances which could be dangerous to health.
For disposal of all the parts, the governmental instructions must be observed. The electrical assemblies
should be dismantled so that the mechanical, electromechanical and electronic components can be disposed of separately.
Dealers provide an
environmentally-
friendly battery
disposal service
• Do not open the
battery.
• Do not throw the
used battery into hou sehold waste, fi re or
water.
Defective or used
batteries undergo a
complete recycling
process.
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11.06/WE
ORGAPACK OR-T 300
Original ORGAPACK spare
parts must be used exclusively!
Not using original spare parts
will dissolve the warranty and
the liability.
Use for the intended purpose
This tool is designed for strapping packages, pallet
loads and the like.
The tool was designed and manufactured to provide
safe handling during the strapping operation.
The tool is designed for use with plastic straps (polypropylene and polyester).
Possible misuse
The use of steel straps is not possible.
3.1 SAFETY INSTRUCTIONS FOR BATTERY
CHARGER AND BATTERY
Always inspect the electrical
plug and cable before use. If
damaged, they must be
replaced by qualifi ed personnel.
• Do not charge other types of batteries (see chapter
5.1) and use original accessories only.
• Keep the battery charger slot free of foreign objects
and protect against dirt.
• Protect the battery charger against humidity and
use it in dry areas only.
• Do not open the battery. Protect the battery against
impact, heat and fi re. Risk of explosion!
• When the battery is outside the battery charger,
cover its battery terminals to avoid short circuits
with metal objects. Risk of fi re and explosion!
• Keep battery dry and protected against frost. Do
not store it at temperatures over 50°C or below
10°C.
• Damaged batteries should not be used longer.
3 SAFETY INSTRUCTIONS
Inform yourself!
Read the operating instructions
carefully.
Preventive and corrective maintenance on the tool may only
be carried out by trained personnel.
Protect yourself!
When operating the tool, wear
eye, face and hand protection
(cut-proof gloves).
Power source!
Before starting preventive or
corrective maintenance, remove battery from the tool.
Warning:
Strap will snap forward!
When cutting the strap, hold
the upper portion and stand
safely away from the strap.
Caution:
The lower strap will snap
forward.
Warning:
Strap could break!
Do not stand in line with the
strap while it is tensioned. The
strap could break!
Caution:
Only strap packed goods!
Do not put hands or other parts
of the body between the strap
and the package during the
strapping process.
Caution:
Danger of squeezing!
Do not put your fi ngers into the
tension wheel area.
Do not use water!
Do not use water or steam to
clean the tool.
ORGAPACK
Original
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11.06/WE
ORGAPACK OR-T 300
4 DESCRIPTION
4.3 FUNCTION
– Clamping of the straps by tooth plate on rocker
(3/1).
– Tensioning by feed wheel (3/2) anti-clockwise.
– Friction welding (3/3) of the straps.
– Upper strap is cut by knife (3/4).
4.1 CONSTRUCTION
1 Operating panel
2 Strap tensioning push button
3 Handle
4 Battery
5 Rocker lever
6 Welding/cutting button
7 Welding/Cutting
8 Tensioning
9 Battery charger (refer to chapter 4.4)
4.2 OPERATING PANEL
1 Welding time push button
2 Strap tension push button
3 Battery push button
4 LED-indicators 1–7
Green = Strap tension setting
Red = Battery empty indicator
5 Setting – push button
6 Setting + push button
For detailed information of the operating
panel, refer to chapter 6.3.
1
2
3
4
Fig. 3
Fig. 2
7
6
5
4
3
2
1
1
2
3
4
5
6
Note on performance
In order to achieve peak performance, only
original batteries and charger may be used.
7654321
Fig. 1
1
2
3
4
5
6
7
8
9
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ORGAPACK OR-T 300
4.4 BATTERY CHARGER
The battery charger (IFC1702dx) is a special device
with both charging and discharging functions for maximum battery power and life.
– When a battery is placed in the charger, the remai ning charge level is tested fi rst. If the battery is not
completely discharged, the charger will fi rst empty it.
– After discharging, the battery charger switches auto matically to charge. The battery will be fully charged
in four steps by the pulse charging technique.
Battery discharging time: approximately 15 minutes
with discharged battery from
strapping machine
Battery charging time: 14.4 V/2.4 Ah
> +/- 60 minutes
No indicator
illuminated
Continuous
orange light
Flashing
orange light
Flashing
green light
Continuous
green light
Battery charger indicators:
Ready for charging
Mains supply is connected.
Battery not inserted or inter rupted (defective).
Discharging
Discharging runs until the
minimal Cell-voltage has
been achieved. The appli ance then automatically
switches to th charching
state.
Rapid charging
Rapid charging operates
until the battery is fully re charged. The battery char ger then switches automati cally to toppic- and trickle
charging.
Trickle charging
Battery is fully charged.
The battery charger is deli vering only a trickle charge.
Temperature
Warning: the battery is too
hot (or too cold). Trickle
charging only.
The battery charger swit ches automatically to rapid
charging when the tempera ture is within the permitted
range again.
Mains supply not connected:
electrical plug, cable or
battery charger defective.
Continuous
orange light
Fig. 4
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