Orgapack OR-H 47 Operating Instructions Manual

Before using the tool, read the operating instructions carefully
.
H-1067
OR-H 47
Hand tool for steel strapping
09/07
PACK OR-H 47
Table of contents
1 Technical data 3
2 General information
3 Safety instructions
4 Construction
5 Operating
6 Maintenance
6.1 Cleaning of the tool
6.2 Setting the cutting depth
6.3 Replacing wearing parts 10
7
Recommended spare parts
7.1
Parts list
Exploded drawing 15
1
Technical data
Weight
Dimensions
Tension force Up to approx. 6500 N
Sealing Sealless notched
joint
Steel strap
Strap width 13, 16, 19 mm
Strap thickness
T
ensile strength
3.5 kg ( 7.7 lbs)
L = 370 mm (14.5")
W
= 185 mm (7.27")
H = 122 mm (4.79")
1
5
(
",
",
/
/
2
8
0,38–0,63 mm
(.014"–.025")
650– 1
100 N/mm
5
12
12
3
")
/
4
2
General information
These operating instructions contain important information concerning the
4
6
7
9
9
9
2
safe, proper and efficient use of the strapping tool. Compliance with the instructions will help to avoid danger, reduce repairs and stoppages and increase the reliability and service life of the strapping tool. In addition to the operating instructions and the regulations for accident pre­vention effective in the country of use and place of application, the recog­nized technical regulations for safety and proper working must also be ob­served.
Use for the intended purpose
a)
This tool is designed for strapping packages, pallet loads etc. This tool was designed and manufac­tured for safe handling during the strap­ping operation. The tool processes steel straps only.
b) Possible misuse
Plastic straps cannot be used.
c) Information on environmental
protection
This tool is manufactured with no physi­cal or chemical substances that could be dangerous to health. For disposal of all the parts, the governmental instructions must be observed.
3
Safety instructions
Inform yourself!
1.
Before using the tool read the ope­rating instructions carefully.
Protect yourself!
2.
When operating the tool, wear eye-, face- and hand protection (cutting protected gloves).
Only strap packed goods!
3.
Do not put hands or other parts of the body between the strap and the package.
Strap will snap forward when
4. cutting!
When cutting the strap, hold the upper portion and stand a safe distance away from the strap.
Caution:
forward.
5. Strap could break during tensioning!
Do not stand in line with the strap while it is tensioned. The strap could break!
Danger of squeezing!
6.
Do not put your fingers into the tension wheel area.
7. Original ORGAPACK spare parts!
Only original ORGAPACK spare parts may be used.
the lower strap will snap
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1.
.
3
.5 6.
Original
ORGAPACK
.7
2.
.
4
Page 2 of 7
09/07
PACK OR-H 47
4
Construction
1. Tensioning lever
2. Sealing lever
3. Rocker lever
4. Tension wheel and tension plug
5. Strap guide pawl
6. Cutter knife
7. Die
8. Punch Adjusting screw (cutting depth)
9.
Fig. a
1
2
9
8
3
7
6
5
4
Page 3 of 7
09/07
PACK OR-H 47
5
Operating
Fig. 1
– Place strap round packed goods
(Fig. 1/1), so that the straps lie above each other on top of the package.
Fig. 2
– Hold tool in right hand and raise
rocker lever (Fig. 2/1) against sealing lever (2/2).
– Place tool against the strap until it
contacts the stop. – Release rocker lever. –
Strap can now be manually preten-
sioned.
Fig. 3
Hold sealing lever (Fig. 3/1) in left
hand and with the right hand move
the tensioning lever (3/2) backwards
and forwards until the required strap
tension is obtained.
Fig. 1
Page 4 of 7
Fig. 2
2
1
1
F
ig. 3
2
1
09/07
Fig 4.
1
PACK OR-H 47
Fig. 4
– When the strap tension is reached,
move sealing lever (Fig. 4/1) to the stop.The right hand remains on the tensioning lever to resist the oppo­sing force. The strap is sealed and cut. If the strap cut is incorrect (see chapter 6.2).
Fig. 5
– Return sealing lever to initial position. – Raise the rocker lever against the
sealing lever.
– Swivel the tool away from the
strapping backwards and to the right.
Seal check
Fig. 6
T
o obtain the maximum seal efficiency, the notches must be cut and interlo­cked properly into the straps: Check this regularly. If these notches are not correctly cut, replace die and tension plug (see chapter 6.3).
Page 5 of 7
F
ig. 5
. 6
Fig
ca. 1 mm (.039")
.
09/07
ORGAPACK OR-H 47
6
Maintenance
6.1 Cleaning the tool
The tool should be regulary cleaned. The tension wheel and the tension plug, in The easiest way to do this, is to use compressed air to blow out the dust.
Wear eye protection. Periodically lubricate all moving parts with one or two drops of light machine oil.
particular,should
be kept clean.
6.2 Setting the cutting depth
The setting of the cutting depth must correspond to the thickness of the rele­vant strap. If set incorrectly, the sealing strength may be reduced. – Set adjusting screw marked in red
(Fig. 7/1) with screwdriver (Torx).
– Turning adjusting screw clockwise:
increases cutting depth.
– Turning adjusting screw
counterclockwise: decreases cutting depth.
Set cutting depth so that the lower strap is not touched during cutting.
.
6.3
Replacing wearing parts
a)
Replacing die
Release tallow-drop screw (8/16).
Raise die (8/93) with screwdriver, remove and replace it .
b)
Replacing punch complete
Release screws (8/21), remove and replace punch complete (8/93).
Fig. 7
c)
Replacing cutter knife
Release tallow-drop screw (8/8) and remove and replace cutter knife (8/20).Adjust the setting depth after replacement ( refer to chapter 6.2).
d)Replacing tension plug
– Release two counter sunk screws
(8/35).
Remove tension plug support (8/30).
Remove and replace tension plug (8/34).
+
1
Fig. 8
Page 6 of 7
93
(Loctite 222)
16
93
21
20
8
(Loctite 222)
34
(Loctite 222)
35
30
09/07
PACK OR-H 47
e) Replacing tension wheel
– Release shoulder screw (9/64). – Lift rocker lever and remove bearing
– Remove distance washer (9/58),
– Remove and replace tension wheel
– During installation, observe strap
Fig. 9
cover (9/61).
strap guide pawl (9/59) and dis tance washer (9/58).
(9/57).
width adjustment (see Fig. 9).
Page 7 of 7
e)
57
58
59
58
16 mm (
61
5
")
/
8
19 mm (
3
)
"
/
4
1
")
(
mm31
/
2
80
64
09/07
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