OR-Fab 87016 User Manual

Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080
JEEP CHEROKEE, WAGONEER (XJ) GRILL GUARD HOOP ACCESSORY INSTALLATION INSTRUCTIONS 1984-2001 KIT# 87016
Before you install this kit, read and understand all instructions, warnings, cautions, and notes in this instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We rec­ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of sim­ilar components install this kit.
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
1. Carefully read all warnings and instructions com­pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to pro­vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Prepare to Install Grill Guard
Kit 83202, 83203 Previously Installed On Vehicle
1. Remove top four kit bolts (1/2” x 1-1/2”), four kit washers (1/2” SAE), and four kit nuts (1/2’ flange) from kit bumper.
Always wear eye protection when operating power tools.
Before you install this kit, block the vehicle tires to pre­vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
Kit Bolts (1/2” x 1-1/2”), Kit Washers (1/2” SAE), Kit Nuts (1/2” Flange)
Kit Bumper
1 ‘84-’01 XJ Grill Guard - Kit 87016
Page 2
Install Grill Guard
Accessories
1. Install kit grill guard hoop onto kit bumper with four kit bolts (1/2” x 1-1/2”), four kit washers (1/2” SAE), and four kit nuts (1/2’ flange).
Kit Bolts
(1/2” x 1-1/2”), Kit Washers (1/2” SAE), Kit Nuts (1/2” Flange)
Kit Grill Guard Hoop
After Completing Installation
Miscellaneous
1. Check all fasteners to ensure they are tight.
Kit# 87011 - Multi Light Mount
NOTE
Hi-Lift jacks can be mounted to kit bumper.
2. Ensure all wires, hoses, cables, etc. are properly connected and there is ample slack..
3. Check steering and suspension in all positions to ensure that there is no bind and adequate clearance between all moving, fixed, and heated members. Check tire-to-bumper clearance and ensure no con-
tact in any position. Test-drive vehicle.
NOTE
All warranty information, instruction sheets, and other documents regarding the installation of this product must be retained by the vehicle owner contained in the instructions and on the warranty card will be required for any warranty claims. The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance. Failure to provide the customer with this information can result in damage to the vehicle and severe personal injury.
CAUTION
Performance Automotive Group does not recommend any particular wheel and tire combinations for use with its bumpers and cannot assume responsibility for the customer’s choice of wheels and tires.
. Information
Kit Parts List
Qty. Description
1 Grill guard hoop
Rev. 01, Copyright 09/05
Performance Automotive Group
2 ‘84-’01 XJ Grill Guard - Kit 87016
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