OR-Fab 84307 User Manual

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3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP WRANGLER JK 2 DOOR
JEEP WRANGLER JK 4 DOOR
ROCKER PANEL W/BAR INSTALLATION INSTRUCTIONS
2 DOOR MODELS 2007-2012 KIT# 84207
4 DOOR MODELS ‘2007-2012 KIT# 84307
Before you install this kit, read and understand all instructions, warnings, cautions, and notes in this instruction sheet and in the vehicle owner’s manual.
CAUTION
WARNING
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power tools.
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We rec­ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of sim­ilar components install this kit.
WARNING
Before you install this kit, block the vehicle tires to pre­vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
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Before Starting Installation
Body
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
1. Carefully read all warnings and instructions com-
pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to pro­vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you
encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
1. Prepare to Install Rocker Panel
a. Remove two bolts from body seam.
Bolts
b. Cut off two weld nuts on back of body seam.
4. Special tools needed:
a. Die grinder or similar tool capable of cutting
metal.
b. Drill and 3/8 drill bit.
5. Park vehicle on a clean, dry, flat, level surface and
block tires so vehicle cannot roll in either direction.
Cut Off Weld Nuts
c. 2 Door Model: Position driver side kit rocker
panel on vehicle. Mark and center punch last
mounting hole on body seam using rocker panel as templete.
Mark Body Seam to Drill
d. Remove kit rocker panel from vehicle.
e.
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f. 4 Door Model: Position driver side kit rocker
panel assembly on vehicle. Mark and center
punch two mounting holes on body seam using rocker panel as templete.
k. 4 Door Mode: Install ten kit u-nuts on body
seam.
Kit rocker panel assembly
g. Remove kit rocker panel from vehicle.
h. 2 Door Model: Drill marked hole using 3/8” drill.
Enlarge remaining six holes to 3/8”.
Drill Mark Location to 3/8”.
Enlarge Six Holes to 3/8”.
Mark Body Seam to Drill
Install one u-nut
Install Six u-nuts
u-nuts
i. 4 Door Model: Drill two marked holes using 3/8”
drill. Enlarge 8 holes on body seam to 3/8”
j. 2 Door Model: Install seven kit u-nuts on body
seam.
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l. 2 and 4 Door Models: Install kit bolt (3/8” x 2.0”
carriage), and kit hanger in two locations as shown.
Kit bolt (3/8” x 2.0” carriage) and Kit Hanger
Install in Two Locations
m. 4 Door Model: Install kit bolt (3/8” x 2.0” car-
riage), kit washer (2” OD x 1/2” ID), kit nut (3/8 flange) and kit hanger in rear body opening.
Kit bolt (3/8” x
2.0” carriage) and Kit Hanger
2. Install Rocker Panel
a. Install kit rocker panel on vehicle making sure
kit bolts (3/8” x 2.0” carriage) align with holes in kit rocker panel.
b. 2 Door Model: Install seven kit bolts (5/16” x 1”
button head)
c. 4 Door Model: Install ten kit bolts (5/16” x 1”
button head).
Kit bolts (5/16” x 1” button head)
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d. 2 and 4 Door Models: Install two kit nuts (3/8”
flange) on two kit bolts (3/8” x 2.0” carriage) on lower side of kit rocker panel.
Kit Parts List
Qty. Description
KIT # 84207 (2 Door)
Kit nuts (3/8” flange)
e. 4 Door Model: Tighten kit nut (3/8” flange) on
kit bolt (3/8” x 2.0” carriage) on side of kit rocker panel.
Kit nuts (3/8” flange)
f. Repeat above steps on passenger side.
Accessories
1 Panel (rocker protection, driver) 1 Panel (rocker protection, passenger)
1 84207BAG (Hardware bag kit)
14 U-Nut (5/16”) 14 Bolt (5/16 x 1” stainless bu tt on head) 4 Hanger (3” oval, slotted) 4 Bolt (3/8” x 2” carriage) 4 Nut (3/8” flange)
KIT # 84307 (4 Door)
1 Panel (rocker protection, driver) 1 Panel (rocker protection, passenger)
1 84307BAG (Hardware bag kit)
6 Hanger (3” oval, slotted) 2 Washer (2” OD x 1/2” ID) 20 Bolt (5/16 x 1” stainless bu tt on head) 6 Bolt (3/8” x 2” carriage) 6 Nut (3/8” flange) 20 U-Nut (5/16”) 4 Washer (5/16” USS)
The following accessories are also available: Kit# 84310: 2Dr. Rock Armor Kit# 84320: 4Dr. Rock Armor Kit# 83204: Front OEM Foglight Bumper Kit# 83210: Rock Slider Stinger Front Bumper Kit# 83218: Rock Slider Rear Bumper w/ LED Kit# 84330 / 84331 / 84332: 2Dr. Quarter Armor Kit# 84340 / 84341 / 84342: 4Dr. Quarter Armor Kit# 85209: Rotopax Tire Carrier w/ 3 gal Cans
5 Rocker Panel w/Bar - Kit 84207 & 84307
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