Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP WRANGLER (JK)
FULL WIDTH FRONT BUMPER
INSTALLATION INSTRUCTIONS
2007 - 2013
FOG LAMP without HOOP KIT #83235 / 83236
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We recommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of similar components install this kit.
1. Carefully read all warnings and instructions completely before beginning.
2. Instructions are written for installation of both
(83235/83236) OEM Fog Light Bumpers.
3. Verify all parts have been received in this kit by
checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
4. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
5. Park vehicle on a clean, dry, flat, level surface and
block tires so vehicle cannot roll in either direction.
Engine Compartment
1. Disconnect both battery cables. Disconnect nega-
tive cable first, then positive cable.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power
tools.
Jeep Wrangler JK Full Width Bumper 1 Kit # 83235 / 236
Page 2
Prepare to Install Bumper
4. Remove four nuts, four spacer plates and front
bumper from frame horns.
1. Remove four bolts, two push clips and lower splash
guard from lower crush zone and front bumper.
Push Clips Splash Guard
Nuts Nuts
INSIDE
OUTSIDE
Bumper
5. Remove eight screws and two fog lights from front
bumper.
Frame Rail
Install Bumper
NOTE
Bumper can be installed with or without winch. 83225
will requre #87050 (Fairlead Mount) if installing winch.
Crush Zone
2. Disconnect fog lights wiring harnesses from fog
lights if equipped.
3. Remove wiring harness and clips from lower crush
zone.
Fog Lights Wiring Harness
Clips
Push Clips
Crush Zone
1. Note: 2010 - 2013 Models require a small amount
of trimming to lower crash bar. Mark and trim
(using a cut off wheel) a small amount of overhanging sheet metal from lower crash bar so kit winch
bumper may sit flush on crash bar.
Lower Crash
Bar
Mark & Cut
Lower Crash
Bar
Jeep Wrangler JK Full Width Bumper 2 Kit # 83235 / 236
Page 3
2. Install two kit OEM fog lamps.
a. Install OEM fog lamp using four kit bolts
(1/4”-20 x 3/4”), flange nuts & washers per
OEM fog lamp.
Note: Use 1/4” drill bit to enlarge fog lamp mounting hole.
1/4” Bolts,
Nuts &
Washers
Bumper
3. Installing main kit bumper.
a. Install bumper using eight kit flange nuts(7/16”).
7/16” Kit
Flange Nuts
b. Note: 2010 - 2013 Models mark and drill
passenger side lower crash bar. Mark and drill
(using a 1/2” drill bit) passenger side lower crash
bar so kit bolts (1/2-13 x 1 1/4” button head)
may sit flush through bumper.
Drill 1/2” hole on Passenger
side crash bar.
c. Install four kit bolts (1/2” x 1 1/4” Button Head)
with large thick washer and flange nut through
outer holes on bottom of bumper. (Note: Some
models are not equipped with this hole. It will be
necessary to mark and drill a 1/2” hole to complete step.)
Kit Bumper
Bumper
7/16” Kit
Flange Nuts
Bumper
Kit Bolt (Button Head)
d. Tighten all remaining bumper hardware.
e. Reconnect OEM fog light harness into both fog
lamps.
4. If installing winch, consult manufacturers
instructions for wiring and other installation and use
notes.
Jeep Wrangler JK Full Width Bumper 3 Kit # 83235 / 236
Page 4
After Completing Installation
Kit Parts List
Engine Compartment
1. Connect both battery cables. Connect positive cable
first, then negative cable.
Miscellaneous
1. Check all fasteners to ensure they are tight.
2. Ensure all wires are properly connected and there is
ample slack..
WARNING
Retorque all fasteners after 500 miles and after off road
use. All body lift components should be visually
inspected and fasteners retorqued during routine vehicle servicing.
CAUTION
Performance Automotive Group does not recommend
any particular wheel and tire combinations for use with
its products and cannot assume responsibility for the
customer’s choice of wheels and tires. Refer to your
owner's manual for recommended tire sizes and warnings related to the use of oversized tires. Larger wheel
and tire combinations increase stress and wear on
steering and suspension components, which leads to
increased maintenance and higher risk for component
failure. Larger wheel and tire combinations also alter
speedometer calibration, braking effectiveness, center
of gravity, and handling characteristics. Consult an
experienced local off road shop to find what wheel and
tire combinations work best with your vehicle.
Qty. Description
1 Bumper
2 D-Rings
1 Hardware Pack
4 Bolt, Button Head (1/2”-13 x 1-1/4”)
8 Bolt, Hex Head (1/4”-20 x 3/4”)
4 Nut, Flange (1/2”-13)
8 Nut, Flange (7/16”-14)
8 Nut, Flange (1/4”-20)
8 Washer, SAE (1/4”-20)
4 Washer, Large “Special”
NOTE
All warranty information, instruction sheets, and other
documents regarding the installation of this product
must be retained by the vehicle owner
contained in the instructions and on the warranty card
will be required for any warranty claims. The vehicle
owner needs to understand the modifications made to
the vehicle and how they affect vehicle handling and
performance. Failure to provide the customer with this
information can result in damage to the vehicle and
severe personal injury.
Jeep Wrangler JK Full Width Bumper 4 Kit # 83235 / 236
. Information
Copyright 4/12
Performance Automotive Group
www.p-a-g.net
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