Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in
bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP WRANGLER JK
OEM FOG LIGHT FRONT BUMPER
INSTALLATION INSTRUCTIONS
2007-2012
HD BUMPER KIT# 83204
HD STINGER KIT# 83212
HD HOOP KIT# 83224
WARNING
Before you install this kit, read and understand all
instructions, warnings, cautions, and notes in this
instruction sheet and in the vehicle owner’s manual.
1. Carefully read all warnings and instructions completely before beginning.
2. Verify all parts have been received in this kit by
checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to provide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is
specified. If anytime during the installation you
encounter something different from what is outlined
in the instructions, call technical support at (928)
636-7080.
4. Park vehicle on a clean, dry, flat, level surface and
block tires so vehicle cannot roll in either direction.
CAUTION
Proper installation of this kit requires knowledge of the
factory recommended procedures for removal and
installation of original equipment components. We recommend that the factory shop manual and any special
tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper
knowledge of the factory recommended procedures
may affect the performance of these components and
the safety of the vehicle. We strongly recommend that
a certified mechanic familiar with the installation of similar components install this kit.
WARNING
Many states and municipalities have laws restricting
bumper heights and vehicle lifts. Consult state and
local laws to determine if the changes you intend to
make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power
tools.
WARNING
Engine Compartment
1. Disconnect both battery cables. Disconnect nega-
tive cable first, then positive cable.
Before you install this kit, block the vehicle tires to prevent the vehicle from rolling.
JK Wrangler HD OEM Fog Light Bumper 1 Kit #83204/83212/83224
Page 2
Prepare to Install Bumper
4. Remove four nuts, four spacer plates and front
bumper from frame horns.
1. Remove four bolts, two push clips and lower splash
guard from lower crush zone and front bumper.
Bolts Splash Guard
Nuts Nuts
INSIDE
OUTSIDE
Bumper
5. Remove eight screws and two fog lights from front
bumper.
6. Note: 2010 & 2011 Models require a small
amount of trimming to lower crash bar. Mark and
trim (using a cut off wheel) a small amount of overhanging sheet metal from lower crash bar so kit
foglight bumper may sit flush on crash bar..
Frame Rail
Crush Zone
2. Disconnect fog lights wiring harnesses from fog
lights if equipped.
3. Remove wiring harness and clips from lower crush
zone.
Fog Lights Wiring Harness
Push Clips
Lower Crash
Bar
Mark & Cut
Lower Crash
Bar
Install Bumper
NOTE
Bumper is designed to work with OE lights.
1. OE Fog Lights
Clips
JK Wrangler HD OEM Fog Light Bumper 2 Kit #83204/83212/83224
Crush Zone
Page 3
a. Install kit OE light bracket to mount OE lights
onto kit bumper installing OE lights at the same
time with eight kit bolts (1/4”-20 x 1”), eight kit
washers (1/4” SAE) and eight kit nuts (1/4”-20
Nylock)..
Kit Bumper Fog Lights
Kit Bolts (1/4”-20 x 1”), Kit Washers (1/4” SAE),
Kit Nuts (1/4”-20 Nylock)
3. Install kit bumper onto frame horns with eight kit
bolts (1/2”-13 x 1-1/4” button) and eight kit nuts (1/
2”-13 Flange). DO NOT TIGHTEN.
Kit Bumper
OUTSIDE
Kit Bolts (1/2”-13 x 1-1/4” Button)
2. Place kit “D-ring” bracket into kit bumper slots.
Kit D-Ring Bracket
INSIDE
Kit Nuts (1/2”-13 Flange)
4. Note: 2010 & 2011 Models mark and drill
passenger side lower crash bar. Mark and drill
(using a 1/2” drill bit) passenger side lower crash bar
so kit Bolts (1/2-13x1 1/4 botton head) may sit flush
through bumper..
Drill 1/2” hole on
Passenger side
crash bar.
JK Wrangler HD OEM Fog Light Bumper 3 Kit #83204/83212/83224
Page 4
5. Install kit bumper onto lower crush zone with four kit
nuts (1/2”-13 flange), four kit large washers (1/2”
ID), and four kit bolts (1/2”-13 x 1-1/4” button).
TIGHTEN all kit bumper hardware.
After Completing Installation
Engine Compartment
Kit Bumper
Kit Nut (1/2”-13
flange)
6. Connect fog light wiring harnesses onto fog lights.
Wiring Harness Fog Light
Kit Bolts (1/2”-13 x 1-1/4” Button)
Kit Large
Washer (1/2”)
Crush Zone
1. Connect both battery cables. Connect positive cable
first, then negative cable.
Miscellaneous
1. Check all fasteners to ensure they are tight.
2. Ensure all wires, hoses, cables, etc. are properly
connected and there is ample slack.
Dynamic Vehicle Check
1. Check steering in both directions to ensure that
there is no bind. Check operation of clutch, brake
system, and parking brake. Check operation of
transmission and transfer case. Ensure there is full
engagement in all gears and 4WD ranges. Check
battery connections and electrical component operations. Test-drive vehicle.
2. Check steering and suspension in all positions to
ensure that there is no bind and adequate clearance
between all moving, fixed, and heated members.
Check tire-to-bumper clearance and ensure no contact in any position. Test-drive vehicle.
WARNING
Retorque all fasteners after 500 miles and after off road
use. All body lift components should be visually
inspected and fasteners retorqued during routine vehicle servicing.
CAUTION
Performance Automotive Group does not recommend
any particular wheel and tire combinations for use with
its products and cannot assume responsibility for the
customer’s choice of wheels and tires. Refer to your
owner's manual for recommended tire sizes and warnings related to the use of oversized tires. Larger wheel
and tire combinations increase stress and wear on
steering and suspension components, which leads to
increased maintenance and higher risk for component
failure. Larger wheel and tire combinations also alter
speedometer calibration, braking effectiveness, center
of gravity, and handling characteristics. Consult an
experienced local off road shop to find what wheel and
tire combinations work best with your vehicle.
Copyright 08/10
Performance Automotive Group
www.p-a-g.net
JK Wrangler HD OEM Fog Light Bumper 4 Kit #83204/83212/83224
Page 5
NOTE
All warranty information, instruction sheets, and other
documents regarding the installation of this product
must be retained by the vehicle owner
contained in the instructions and on the warranty card
will be required for any warranty claims. The vehicle
owner needs to understand the modifications made to
the vehicle and how they affect vehicle handling and
performance. Failure to provide the customer with this
information can result in damage to the vehicle and
severe personal injury.
. Information
Kit Parts List
Qty. Description
1 Bumper
2 Bracket, D-Ring
1 Logo (label)
1 ZH83204 (Hardware bag)
8 Bolt (1/4”-20 x 3/4”)
8 Nut (1/4”-20 Flange)
8 Washer (1/4” SAE)
12 Bolt (1/2”-13 x 1-1/4” button)
12 Nut (1/2”-13 Flange)
4 Washer (1/2” ID Large)
2 D-Ring
JK Wrangler HD OEM Fog Light Bumper 5 Kit #83204/83212/83224
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