OR-Fab 83218 User Manual

Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP WRANGLER 2 & 4 DOOR ROCK SLIDER REAR BUMPER WITH LED BACK-UP LAMPS INSTALLATION INSTRUCTIONS 2007-2012 KIT# 83218
WARNING
CAUTION
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We rec­ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of sim­ilar components install this kit.
1. Carefully read all warnings and instructions com­pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to pro­vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you
encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Engine Compartment
WARNING
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
WARNING
Always wear eye protection when operating power tools.
WARNING
Before you install this kit, block the vehicle tires to pre­vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
Disconnect both battery cables. Disconnect nega­tive cable first, then positive cable.
Positive Cable Negative Cable
1 Rock Slider Rear Bumper w/LED Lamps - Kit 83218
Page 2
Rear Bumper
1. Remove Factory Bumper
a. Remove two center 12mm bolts from factory
hitch mount or tow hook and replace bolts with two kit bolts (12m-1.5x120mm) and two kit
washers (12m)..
a. Remove two bolts from brackets on back side of
bumper.
Bumper
Bolt
Bracket
Muffler
Frame
Bolts at Frame
b. Install kit anchor bracket with two kit flange
nuts (12m-1.5). Center kit anchor bracket flush
with the mounting surface and tighten down kit flange nuts..
Frame
b. Remove two bolts from each bumper bracket at
frame and remove bumper.
Bumper Bracket
Bolts at Frame
INSTALL REAR BUMPER
1. Rear Bumper Kit Anchor Plate
Anchor Bracket
2. Wiring & Installing Kit Light Harness
a. Prepare wiring harness with two kit plugs
provided. (Note: Black wire will not this application; you may remove it from kit plug by cutting it at the base of the kit plug.) .
White-Ground
be used in
Red-Power Lead
Plug Head
2 Rock Slider Rear Bumper w/LED Lamps - Kit 83218
Page 3
b. Prepare frame for ground wires by removing a
small section of paint to provide a good ground to harness. Use kit self tapping screw to ground the white wire on plug. (Note: Be sure that plug harness locations are near the inside of frame rails to give them enough slack to reach the light pockets once installed.) .
Red-Power Lead
White-Ground with self tapping screw
Frame
c. Use kit red-crimp connector and supplied
wire to extend and connect both red positive
leads to each other with plenty of slack in the harness to reach upper passenger side factory tail light harness underneath carpet near roll bar. .
d. Drill 5/16” wire access hole through sheet
metal in passenger side lower jack storage area. Place kit 5/16” rubber grommet into hole and feed power wire through kit rubber grommet. .
Red- Extended Power Leads
Rubber Grommet
Jack Storage Area
e. Feed kit power wire underneath carpet until you
reach tail light harness near passenger side roll bar. Remove tape and find positive tail light wire to splice in kit power wire(s). (Note: In most JK’s the backup wire is White-Gray Stripe. *Probing may be required* Be sure that your battery is reconnected before probing wires.)
f. Use kit crimp connector to splice your power
wires into correct backup wire.
Plug Head
Red- Extended Power Leads
Red-Crimp Connector
Passenger Wire Harness
Kit Crimp Connector
OEM Rubber Grommet
Red- Extended Power Leads
3. Mounting Kit Bumper Assembly
3 Rock Slider Rear Bumper w/LED Lamps - Kit 83218
Page 4
a. Position Kit Nut Plate inside both pass and drvr
frame rail so that nuts line up with holes as shown.
c. Install two kit bolts (3/8-16x1) through bumper
center plate and into kit anchor bracket..
OE Frame Rail
Nut Plate
Align Nut Plate with
frame holes
Bumper
d. Insure bumper is centered and level. Tighten
down all hardware at this time.
4. Install Kit LED Backup Lights
a. Use kit LED grommet and press grommet into
cutout of bumper. Pull each kit plug through grommet.
Anchor Bolts
b. Position kit bumper on vehicle. Secure bumper
to frame rail on both sides using kit, 10m-1.5x40
bolts & washers, for forward two holes and kit 1/2” x 1-1/2” bolts & 1/2” washers through nut plate inside frame rail. Do not tighten at this
time.
1/2” x 1-1/2” bolts & washers
10m -1.5x40 bolts & washers
b. Plug wire harness into kit LED backup lig ht and
gently install light into kit LED grommet. (Note: Soap and water mixture will help light slide into place properly without damaging backup light. Allow soap and water to dry before making final light adjustments).
Rubber LED Grommet
Plug Light Harness
LED Backup Lights
4 Rock Slider Rear Bumper w/LED Lamps - Kit 83218
Page 5
Finished Results
Engine Compartment
1. Connect both battery cables. Connect positive cable
first, then negative cable.
Kit Parts List
Qty. Description
1 Bumper, Rear Main 1 Bracket, Center Rear Anchor Plate
2 Lights, LED Backup 2 Grommet, LED Light 2 Plug, LED Harness
Positive Cable Negative Cable
Miscellaneous
1. Check all fasteners to ensure they are tight.
WARNING
Retorque all fasteners after 500 miles and after off road use. All body lift components should be visually inspected and fasteners retorqued during routine vehi­cle servicing.
1
4 Bolt, 1/2” x 1 1/2” 2 Bolt, 3/8” x 1” 2 Bolt, 12m-1.5 x 120 4 Bolt, 10m-1.5 x 40 2 Screw, Self Tapping 2 Nut, 12m-1.5 Flange 2 Bracket, Nut Plate 4 Washer, 1/2” USS 4 Washer, 10mm 1 Grommet, 5/16” 4 Connector, Red Crimp 1 Wire, 6 ft.
2 D-Rings
83208 (Hardware bag kit)
NOTE
All warranty information, instruction sheets, and other documents regarding the installation of this product must be retained by the vehicle owner contained in the instructions and on the warranty card will be required for any warranty claims. The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance. Failure to provide the customer with this information can result in damage to the vehicle and severe personal injury.
. Information
5 Rock Slider Rear Bumper w/LED Lamps - Kit 83218
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