OR-Fab 83208 User Manual

Page 1
Before Starting Installation
NOTE
Kit parts are prefaced by the word kit and appear in bold print.
3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
JEEP WRANGLER 2 & 4 DOOR ROCK SLIDER REAR BUMPER INSTALLATION INSTRUCTIONS 2007-2012 KIT# 83208
WARNING
Before you install this kit, read and understand all instructions, warnings, cautions, and notes in this instruction sheet and in the vehicle owner’s manual.
CAUTION
Proper installation of this kit requires knowledge of the factory recommended procedures for removal and installation of original equipment components. We rec­ommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation. Installation of this kit without proper knowledge of the factory recommended procedures may affect the performance of these components and the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of sim­ilar components install this kit.
WARNING
Many states and municipalities have laws restricting bumper heights and vehicle lifts. Consult state and local laws to determine if the changes you intend to make to the vehicle comply with the law.
1. Carefully read all warnings and instructions com­pletely before beginning.
2. Verify all parts have been received in this kit by checking the parts list at the end of this document.
NOTE
If parts are missing from kit, please be prepared to pro­vide the following information:
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
5. Inspector # from inside box cover
3. Only install this kit on the vehicle for which it is specified. If anytime during the installation you
encounter something different from what is outlined in the instructions, call technical support at (928) 636-7080.
4. Park vehicle on a clean, dry, flat, level surface and block tires so vehicle cannot roll in either direction.
Engine Compartment
Disconnect both battery cables. Disconnect nega­tive cable first, then positive cable.
Positive Cable Negative Cable
WARNING
Always wear eye protection when operating power tools.
WARNING
Before you install this kit, block the vehicle tires to pre­vent the vehicle from rolling.
NOTE
Performance Automotive Group recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless specified otherwise in these instructions.
1 Rock Slider Rear Bumper - Kit 83208
Page 2
Rear Bumper
1. Remove Factory Bumper
a. Remove two center 12mm bolts from factory
hitch mount or tow hook and replace bolts with two kit bolts (12m-1.5x120mm) and two kit
washers (12m)..
a. Remove two bolts from brackets on back side of
bumper.
Bumper
Bolt
Bracket
Muffler
Frame
Bolts at Frame
b. Install kit anchor bracket with two kit flange
nuts (12m-1.5). Center kit anchor bracket flush
with the mounting surface and tighten down kit flange nuts..
Frame
b. Remove two bolts from each bumper bracket at
frame and remove bumper.
Bumper Bracket
Bolts at Frame
INSTALL REAR BUMPER
1. Rear Bumper Kit Anchor Plate
Anchor Bracket
2. Mounting Kit Bumper Assembly
2 Rock Slider Rear Bumper - Kit 83208
Page 3
a. Position Kit Nut Plate inside both pass and drvr
frame rail so that nuts line up with holes as shown.
c. Install two kit bolts (3/8-16x1) through bumper
center plate and into kit anchor bracket..
OE Frame Rail
Nut Plate
Align Nut Plate with
frame holes
Bumper
d. Insure bumper is centered and level. Tighten
down all hardware at this time.
Anchor Bolts
b. Position kit bumper on vehicle. Secure bumper
to frame rail on both sides using kit, 10m-1.5x40
bolts & washers, for forward two holes and kit 1/2” x 1-1/2” bolts & 1/2” washers through nut plate inside frame rail. Do not tighten at this
time.
1/2” x 1-1/2” bolts & washers
10m -1.5x40 bolts & washers
Engine Compartment
1. Connect both battery cables. Connect positive cable
first, then negative cable.
Positive Cable Negative Cable
3 Rock Slider Rear Bumper - Kit 83208
Page 4
Miscellaneous
1. Check all fasteners to ensure they are tight.
WARNING
Retorque all fasteners after 500 miles and after off road use. All body lift components should be visually inspected and fasteners retorqued during routine vehi­cle servicing.
NOTE
All warranty information, instruction sheets, and other documents regarding the installation of this product must be retained by the vehicle owner contained in the instructions and on the warranty card will be required for any warranty claims. The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance. Failure to provide the customer with this information can result in damage to the vehicle and severe personal injury.
. Information
Kit Parts List
Qty. Description
1 Bumper, Rear Main 1 Bracket, Center Rear Anchor Plate
1
4 Bolt, 1/2” x 1 1/2” 2 Bolt, 3/8” x 1” 2 Bolt, 12m-1.5 x 120 4 Bolt, 10m-1.5 x 40 2 Nut, 12m-1.5 Flange 2 Bracket, Nut Plate 4 Washer, 1/2” USS 4 Washer, 10mm
2 D-Rings
83208 (Hardware bag kit)
4 Rock Slider Rear Bumper - Kit 83208
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