Page 1
TECHNICAL MANUAL
BLUE PAPER
OCCAM
CARBON & HYDRO 2020
Page 2
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20202 | ORBEA ORBEA | 3
INDEX
GEOMETRY & ERGONOMY 4
TECHNICAL SPECIFICATIONS 6
HEADTUBE 8
REAR AXLE PIVOT 9
LINKAGE 10
SHOCK HARDWARE 12
MAIN PIVOT CARBON 13
MAIN PIVOT HYDRO 14
FRAME HARDWARE 15
CHAINGUIDE 17
LINKAGE ASSEMBLY 18
CABLING 20
SAG MEASUREMENT 22
DPX2 VOLUME REDUCERS 23
MAINTENANCE 24
WARRANTY 26
ADDITIONAL INFORMATION 27
Page 3
GEOMETRY & ERGONOMY
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20204 | ORBEA ORBEA | 5
SIZE S M L XL
1 - SEAT TUBE (C-T) 381 419 457 508
2 - TOP TUBE (EFF ) 565 592 619 649
3 - HEAD TUBE 95 105 120 14 0
4 - CHAINSTAY 440 440 440 440
5 - BB HEIGHT 336 336 336 336
6 - BB DROP 35 35 35 35
7 - WHEELBASE 1165 1194 1224 1259
8 - HEAD ANGLE 66º 66º 66º 66º
9 - SEAT ANGLE 77º 77º 77º 77º
11 - REACH 425 450 474 500
12 - STACK 604 613 627 646
13 - FORK LENGTH 5 47 547 5 47 547
HEIGHT ( CM ) HEIGHT ( IN ) SIZE
150-165 59.1”- 65.0 ” S
160-175 63.0”-68.9” M
170-185 66.9”-72.8” L
180-19 8 70.9”-78.0” XL
* Estimated measurements
Page 4
TECHNICAL SPECIFICATIONS
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20206 | ORBEA ORBEA | 7
OCCAM CARBON OCCAM HYDRO
FRAME MATERIAL
FRONT TRIANGLE CARBON OMR
REAR TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED
LINKAGE ALLOY ALLOY
OCCAM CARBON & HYDRO
INTENDED USE
SIZES S,M,L,XL
REAR TRAVEL 140mm
MAX FRONT FORK TRAVEL 140mm (150mm OPTION)
WHEEL SIZE 29” (ALL SIZES)
TYRE MAX SIZE 29X2.6
FORK OFFSET 44mm (both 140 and 150 travel)
BOTTOM BRACKET BSA 73MM THREADED
HEADSET INTEGRATED 1 1/8-1,5
REAR AXLE STANDARD BOOST 148X12
REAR AXLE MEASUREMENTS 12X187
TRAIL, ALL MOUNTAIN, ENDURO
ALLOY HYDRO TRIPLE BUTTED
HIGH POLISHED
OCCAM CARBON & HYDRO
MAX REAR ROTOR SIZE
MIN REAR ROTOR SIZE 180mm
SHOCK LENGHT (EYE-TO-EYE) 250mm
SHOCK STROKE 50mm
SHOCH HARDWARE
FRONT TRIANGLE 8X21,844
SHOCK EXTENDER 8X 15 ,74 8
CHAIN GUIDE YES CARBON. DIRECT MOUNT ON CHAINSTAY
ICGS05 MOUNT NO
CABLING INTERNAL (FULL HOUSING)
LEFT-ROAD CABLING READY YES
BOTTLE HOLDER ONE (ALL SIZES)
DI2 COMPATIBLE NO
DRIVETRAIN COMPATIBILITY 11 AND 12 SPEED
POWER METER COMPATIBILITY CONSULT MANUFACTURER´S SPECIFICATIONS
SAG RECOMENDADO 25%-30%
200mm
NO HYDRO
REAR AXLE THREAD PITCH 1.5mm
SEATPOST DIAMETER 31.6mm
SEATCLAMP INT DIAMETER 35mm
MAX SEATPOST INSERTION S(213mm) M(240mm) L(280mm) XL(280mm)
FRONT DERAILLEUR N/A 1X ONLY
MAX CHAINRING SIZE 34T ROUND/32T OVAL
MIN CHAINRING SIZE 30T
REAR BRAKE DISC POST MOUNT
* Not all calipers and rotors in the market are compatible with all frames.
All componets specicated from Orbea have been tested. For aftermarket options, check componentes dimensions
and tolerances befores purchasing.
Page 5
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20208 | ORBEA ORBEA | 9
HEADTUBE REAR AXLE PIVOT
3.1
3.2
Ø 48
Ø 42
3.3
4
UPPER
45º
LOWER
Ø 52,1
Ø 58
HEADSET KIT OCCAM 2020
CARBON: YES | HYDRO: YES
KIT Nº: Y0000127 QUANTITY
HEADSET ACROS 11/8-1,5 INT 1
TOPCAP. ACROS 11/8 1
3
7,5
2
4
REAR AXLE 12X148
3.4
1
CARBON: YES | HYDRO: YES
01 ART Nº: 11100064 QUANTITY
REAR AXLE 12x148 1
DERAILLEUR HANGER
CARBON: YES | HYDRO: YES
02 ART Nº: 15430176 QUANTITY
DERAILLEUR HANGER 1
KIT AXLE PIVOT (HANGER NOT INCLUDED)
CARBON: YES | HYDRO: YES
03 KIT Nº: Y0000128 QUANTITY
3.1
LEFT AXLE INSERT NUT 1
3.2
O-RING LEFT 13X1 1
3.3
CIRCLIP LEFT SB26 1
4
3.
FIXING RING RIGHT 1
REAR AXLE BEARING KIT
CARBON: YES | HYDRO: YES
04 KIT Nº: Y0000129 QUANTITY
BEARINGS REAR AXLE 6803 2
10 Nm
6
Page 6
LINKAGE
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202010 | ORBEA ORBEA | 11
10 Nm
8.2
15 Nm
LEFT LINKAGE KIT
CARBON: YES | HYDRO: YES
05 KIT Nº: Y0000130 QUANTITY
5.1
5
8.1
10 Nm
8.3
9.1
9.1
8.3
8.4
8.3
9.1
9.1
8.3
5
8.1
9.2
8
6.2 6.1 7 9.3
5
15 Nm
10
9.2 8.2
8
9.3 8.4
5.2 5.1
638
5
15 Nm
15 Nm
LEFT LINKAGE 1
5.2
LINKAGE BOLT 1
RIGHT LINKAGE KIT
CARBON: YES | HYDRO: YES
06 KIT Nº: Y0000131 QUANTITY
6.1
BIELETA DRCHA 1
6.2
TORNILLO BIELETA 1
LINKAGE AXLE
CARBON: YES | HYDRO: YES
07 ART Nº: 12330045 QUANTITY
LINKAGE AXLE 1
LINKAGE HARDWARE KIT (BOTH SIDES)
CARBON: YES | HYDRO: YES
08 KIT Nº: Y0000132 QUANTITY
8.1
LINKAGE/SEATSTAY BOLT 2
8.2
LINKAGE/SHOCK EXT BOLT 2
8.3
LINKAGE/SEATSTAY WASHER 4
8.4
LINKAGE/SHOCK EXT WASHER 2
LINKAGE BEARING KIT
CARBON: YES | HYDRO: YES
09 KIT Nº: Y0000133 QUANTITY
9.1
BEARINGS LINKAGE/SEATSTAY 6800 4
9.2
BEARING LINKAGE/SHOCK EXT 6802 2
9.3
BEARING LINKAGE/FRAME 6804 2
Serie 600
Serie 200
SHOCK EXTENDER
CARBON: YES | HYDRO: YES
10 ART Nº: 122330048 QUANTITY
SHOCK EXTENDER 1
Page 7
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202012 | ORBEA ORBEA | 13
5
5
SHOCK HARDWARE
10 Nm
11.1 11.2
10 Nm
11.3
MAIN PIVOT CARBON
13.2
13.1
12.6
12.4
12.2
12.7
12.5
12.3
12.1
SHOCK HARDWARE KIT
CARBON: YES | HYDRO: YES
11 KIT Nº: Y0000134 QUANTITY
11.1
SHOCK-FT BOLT 1
11.2
SHOCK-FT WASHER 1
11.3
SHOCK-SHOCK EXT. BOLT 1
KIT HARDWARE MAIN PIVOT CARBON
CARBON: YES | HYDRO: NO
12 KIT Nº: Y0000135 QUANTITY
12.1
EXPANDER BOLT 1
12.2
EXPANDER WASHER 1
12.3
EXPANDER CONE 1
12.4
MAIN PIVOT AXLE 1
12.5
PRELOAD WASHER 1
12.6
O-RING MAIN PIVOT AXLE 1
12.7
PRELOAD BUSHING MAIN PIVOT 1
MAIN PIVOT BEARING KIT CARBON
CARBON: YES | HYDRO: NO
13 KIT Nº: Y0000136 CANTIDAD
13.1
MAIN PIVOT BEARING LEFT 6803 1
13.2
MAIN PIVOT BEARING RIGHT 6802 1
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TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202014 | ORBEA ORBEA | 15
MAIN PIVOT HYDRO
16
15 Nm
14.2
14.1
15.1
14.2 14.315.1
15 Nm
FRAME HARDWARE
17
16 19
18
DOWNTUBE PROTECTOR CARBON
CARBON: YES | HYDRO: NO
16 ART Nº: 11000386 QUANTITY
DOWNTUBE PROTECTOR CARBON 1
RIGHT CHAINSTAY PROTECT CARBON
CARBON: YES | HYDRO: NO
17 ART Nº: 11000388 QUANTITY
6
RIGHT CHAINSTAY PROTECT CARBON 1
KIT CHAINSTAY PROTECTOR CARBON
CARBON: YES | HYDRO: NO
20
KIT HARDWARE MAIN PIVOT HYDRO
CARBON: YES | HYDRO: NO
14 KIT Nº: Y0000154 QUANTITY
14.1
MAIN PIVOT NUT HYDRO 1
14.2
MAIN PIVOT WASHER HYDRO 2
14.3
MAIN PIVOT AXLE HYDRO 1
KIT BEARINGS MAIN PIVOT HYDRO
CARBON:NO | HYDRO: YES
15 KIT Nº: Y0000155 QUANTITY
15.1
MAIN PIVOT BEARING HYDRO 6801 2
18 KIT Nº: Y0000137 QUANTITY
18.1
CHAINSTAY PROTECTOR CARBON 1
18.2
BOLT M3X12 1
DOWNTUBE PROTECTOR HYDRO
CARBON: NO | HYDRO: YES
19 ART Nº: 11000542 QUANTITY
PROTECTOR TUBO DIAGONAL HYDRO 1
CHAINSTAY PROTECTOR HYDRO
CARBON: NO | HYDRO: YES
20 ART Nº: 11000541 QUANTITY
PROTECTOR BASE DRCHA HYDRO 1
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TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202016 | ORBEA ORBEA | 17
FRAME HARDWARE
21
22.3
22.3
22.1
CHAINGUIDE
23.2
23.1
23.3
23.4
23.5
23.1
22.2
SEATPOST CLAMP OCCAM 20 HYDRO/CARBON
CARBON: YES | HYDRO: YES
21 ART Nº: 11160004 QUANTITY
SEATPOST CLAMP occam 20 hydro/carbon 34.9 1
CABLESTOP KIT OCCAM 20
CARBON: YES | HYDRO: YES
22 KIT Nº: Y0000138 QUANTITY
22.1
C.STOP GEAR-BRAKE DOWNTUBE 2
22.2
C.STOP BRAKE CHAINSTAY 1
KIT CHAINGUIDE OCCAM 20
CARBON: YES | HYDRO: NO
23 KIT Nº: Y0000139 QUANTITY
23.1
BOLT M3X15 2
23.2
CHAINGUIDE OCCAM 20 1
23.3
CHAINGUIDE BRACKET 1
23.4
NUT M3 1
23.5
CHAINGUIDE WASHER 4
Serie 200
Page 10
Montar la bieleta opuesta en el eje
LINKAGE ASSEMBLY
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202018 | ORBEA ORBEA | 19
01
M6x20 Allen bolt
5
15 Nm
Apply
threadlock
638
on the axle´s
end before
installing
it into the
linkage arm.
03
Linkage arm
Occam 2020 linkage axle
The linkage pre-assembly
must be done on the
non-threaded end of the
axle.
02 04 05
Linkage axle and arm pre-assembly with bearings and bolt.
Install the right
linkage arm onto
the axle.
Apply threadlock on the free end of the axle.
638
06
With the frame bearings already installed on the frame,
install the linkage pre-assembly into the frame.
2. Remove the preload tool.
Screw the preload into
the axle and turn to it to
preload the assembly.
PRELOAD TOOL KIT OCCAM 20
CARBON: YES | HYDRO: YES
KIT Nº: Y0000141 QUANTITY
PRELOAD TOOL OCCAM 20 1
PRELOAD TOOL WASHER OCCAM 20 1
1. Tighten the M6x20 Allen bolt.
5
15 Nm
Serie 600
Serie 200
Page 11
CABLING
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202020 | ORBEA ORBEA | 21
24.1
24.2
L
Cut to the specied size:
L CARBON HYDRO
LEFT
149mm with ferrule 135mm with ferrule
RIGHT
FULLSUSP CABLE SLEEVES KIT
155mm with ferrule 140mm without ferrule
CARBON: YES | HYDRO: YES
24 KIT Nº: Y0000140 QUANTITY
24.1
FS CABLE SLEEVE (ONE SIZE) 2
24.2
FS SLEEVE FERRULE 2
Page 12
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202022 | ORBEA ORBEA | 23
SAG MEASUREMENT DPX2 VOLUME REDUCERS
For a correct SAG sending it is recommended to make the
measurement with full riding kit (Helmet, clothing, bat, etc)
RECOMMENDED SHOCK PRESSURE
RIDER WEIGHT AIR PRESSURE REBOUND
KG PSI
60 170 4
65 185 6
70 205 7
75 220 8
80 235 9
85 250 10
90 265 11
95 280 12
100 295 13
These are aproximate values. They may change depending
on the rider´s preferences, riding style, etc.
CLICKS
(FROM COMPLETELY OPEN)
The Fox DPX2 shock allows you to modify the air chamber
volume to achieve a different progressivity depending on
your riding style.
NO REDUCER MORE LINEAR BEHAVIOR -LIGHT RIDER
WITH 0.2 REDUCER MORE PROGRESSIVITY -MID-WEIGHT RIDER
WITH 0.4 REDUCER MORE PROGRESSIVITY -HEAVIER RIDER
01. To install or remove the air cham-
ber volume reducers, de-inate completely the shock´s air chamber.
02. Unscrew the air chamber sleeve from the shock´s head and slide the sleeve
downwards.
This shock comes from Orbea with a 0.2 volume spacer
installed, but a 0.4 is also included if you desire to swap it.
-LESS AGRESSIVE RIDING STYLE
-MEDIUM RIDING STYLE
-AGRESSIVE RIDING STYLE
Use of the preload key in the regulation of the bicycle SAG
03. Remove the 0.2 volume reducer
from the shock´s shaft and install the
0.4 reducer (with the at face facing
up) or leave the shock without any reducers. Do not use metal tools to remove the reducer. Any damage to the
shock´s shaft will cause air leakages.
04. Slide air chamber sleeve towards
the shock´s head and screw the sleeve into the head.
05. With a shockpump, inate the air
chamber to the desired pressure.
Page 13
MAINTENANCE
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202024 | ORBEA ORBEA | 25
Orbea products are carefully designed to be long-lasting,
efcient and easy to maintain. The carbon and aluminum
frames on the Occam are extremely corrosion-resistant.
However, your Orbea bicycle needs regular maintenance
of its components in order to work properly and to ensure
their longevity.
1) KEEP YOUR OCCAM CLEAN
Washing your bike with mild soap and water will keep you
looking stylish and allow you to check the condition of the
frame and components. Don’t use high water pressure and
avoid spraying water into bearings or frame tubes. Citrus
degreasers are biodegradeable and do a great job of remo-ving dirty grease from gears and chain.
2) KEEP YOUR OCCAM LUBED
Once your bike is clean, it’s a good time to put fresh lube
on the chain. Use only enough to get inside the links and
wipe off any excess because it will attract dirt. Headset
and pivot bearings should be inspected every few months
for smoothness and to ensure that the seals are intact and
lube is clean.
3) INSPECT YOUR OCCAM BEFORE
YOU RIDE
Do a quick check before every ride to make sure your bike
is in excellent condition. It is very common to discover
small issues at home that can become big problems on the
trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube
your chain before riding. BRAKES Check your brakes to
make sure they are working correctly. Check for missing/
loose caliper and rotor bolts. TIRES Look for damage to
the sidewalls of your tires. Check and adjust tire pressu-re.
WHEELS Spin the wheels and look for wobbles, check
for loose or broken spokes. Check quick release levers
to make sure they are functioning properly. FRONT END
Stand over the saddle, pull on the brakes and rock the bike
back and forth. Feel for any play or knocking that might
indicate a loose headset, loose brake rotors or calipers, or
worn fork bushings.
TEST RIDE Take a quick ride up and down the street to
make sure your bike is shifting and braking properly. Listen for unusual noises.
4) BEARINGS
Bearings are one element subject to wear and tear. They
must be in good condition to ensure that the other parts
of the bicycle work correctly: on the wheels, the steering
column and the bottom bracket, and particularly on the
parts of the full suspension bicycle frame.
Regularly check to make sure that the bearings turn freely
in their housing and there are no signs of lateral play. Bearings that do not turn properly or that have any lateral play
must be replaced immediately in order to prevent wear
and tear to the parts of the frame. Very damp weather
conditions can cause the bearings to wear out faster. Avoid
washing your bicycle with pressurized water hoses. If you
have any questions, take your bicycle to an Orbea dealer
for correct diagnosis and maintenance.
AFTER A CRASH OR IMPACT
Falling is part of riding and it’s impossible to avoid minor
accidents. If you crash your OCCAM, please make sure
you are okay and seek medical attention if necessary. If
you are not injured, you should check your bike before
continuing:
1) Inspect your frame and components for damage.
Do not ride your bike if any problems are detected.
WHAT TO LOOK FOR
Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immedia-tely.
Check the drivetrain and spin the wheels to make sure
components are operating correctly. If you discover
da-mage to your components, discontinue use immediately.
Even if you don’t nd any damage, pay careful attention
to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems.
A well-maintained bike will be quiet and free of creaks or
squeaks. Investigate and locate the source of any new
noises.
2) Bring your bike to your Orbea dealer for professio-nal inspection. Some damage can only be detected
by disassembling the bike to check for cracks or other
signs of stress.
A crash or impact can put extraordinary stress on your
bike and components, causing them to fail or to fa-tigue prematurely. Failure can happen suddenly with
no warning, causing loss of control, serious injury or
death.
Page 14
TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202026 | ORBEA ORBEA | 27
ORBEA WARRANTY
The constant effort we make every day to produce the
highest quality bicycles enables us to offer the following
warranty and coverage conditions:
LEGAL WARRANTY
Orbea guarantees its products by law for a period of 2
years or whatever has been stipulated as the legal warranty period in the country where the purchase was made, to
the original owner of the bicycle/component.
This warranty covers Orbea products against manufactu-ring defects and/or lack of conformity and guarantees
the repair or replacement of the defective product at no
cost to the affected customer. Likewise, this warranty also
co-vers paint, varnish and corrosion defects on all frames
and rigid forks assembled on our bicycles during the pe-
riod specied in the rst paragraph of this warranty.
This warranty does not cover in any case damage derived
from misuse or the lack of maintenance, or from the normal wear and tear of perishable parts, such as, but not
limited to: seals, bearings, handlebar tape, spokes, hub,
threads, tires, seat, etc.
See the full description of the coverage and the legal
warranty conditions at:
https://www.orbea.com/int-en/warranty-benets/
ORBEA LIFETIME WARRANTY
As a complement to the legal warranty, Orbea offers the
original buyer of the bicycle, under the condition of having registered their bicycle on the Orbea website within a
period of 30 days following its purchase, the Orbea Li-fetime Warranty, which covers the frames and rigid forks
we assemble on our bicycles, with no time limit, against
manufacturing defects.
This warranty extends the original period of coverage
against pain, varnish or corrosion defects on our frames
and rigid forks for one additional year after the end of the
legal warranty period.
See the full description of the coverage and the Lifetime
Warranty conditions at:
https://www.orbea.com/int-en/warranty-benets/
REGISTER YOUR BICYCLE
In order to benet from the extension of the Orbea Lifeti-me Warranty, register your bike within the rst 30 days
of having purchased it at www.orbea.com
01. REGISTER YOUR ACCOUNT
02. REGISTRATION NUMBER
03. WHERE TO FIND YOUR NUMBER
2
1
3
1
2
3
WARRANTY CLAIM PROCESS
All warranty claim processes must be processed through
an Orbea dealer, who will provide the company with the
necessary documentation for the diagnosis of said claim.
The dealer will inform the customer of the decision made
by Orbea.
ADDITIONAL INFORMATION
ORBEA participates actively on facebook and Twitter with
our fantastic global community of riders. Looking to nd
spots to ride or plan a vacation? Someone will have the
answers:
FACEBOOK
www.facebook.com/OrbeaBicycles
TWITTER
www.twitter.com/Orbea/
YOUTUBE
Visit our Orbea Channel on You Tube for a variety of helpful
setup and tech videos:
www.youtube.com/user/OrbeaBicycles
INSTAGRAM
www.instagram.com/orbeabicycles
ORBEA CONTENT
View and download photos, videos and documents.
content.orbea.com/us-en/
BLOG ORBEA
www.orbea.com/es-es/blog/
YOUR ORBEA DEALER
Our dealers are experts and should be able to assist you
with setting up and maintaining your Orbea bicycle. A
com-plete listing of Orbea dealers and distributors can be
located on our website:
www.orbea.com/us-en/dealers/?country=INT
SUPPORT
For technical questions about Orbea products, write to:
For any other question:
Page 15
WWW.ORBEA.COM
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