Opus Calypso, Harmony, TRIO Operation And Installation Manual

OPERATION AND INSTALLATION MANUAL
OPUS CALYPSO
FIRED BY DESIGN
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Opus Calypso Manual Rev: 1.2
Contents
Disposal of packaging
3
Introduction
3
1. Description
3
2. General
3
3. Installation of the Stove and the flue pipe connection
5
3.1. Flue pipe connection
5
3.2. Safety rules
5
3.3. Minimum distances to combustibles
6
4. Technical specifications
6
5. Plumbing
7
5.1. Connections
7
5.2. Typical system schematic
8
6. General information about the working of the stove
8
6.1. Starting the stove
9
6.2. Suitable materials for lighting
10
6.3 Emptying the ashpan
10
6.5 Cleaning and maintenance
10
6.6 Instructions on how to access the flue through the stove
12
6.7 Layout and usage of air regulators
13
7. Malfunction and service
13
8. Common fault finding
14
9 Warranty
15
Opus commissioning checklist
17
3
Attention
Check the stove before installation to ensure that there has been no damage to the functional parts (air regulators, seals, door, chimney connector, etc.) during transportation.
If you have noticed damage, please contact our customer service. The stove must not be modified in any way.
Disposal of packaging
The packaging protects the stove from damage during transportation. The packaging materials can be recycled. The wooden parts of the packaging can be used as firewood.
Introduction
Congratulations on your purchase of this Opus stove.
This manual will introduce you to the functions and correct operation of the stove. It is important that your installer takes you through the operation of this stove during their handover.
Our guarantee is valid only if the guidelines in this manual are carefully followed.
Please keep this manual, in order to remind yourself how to operate the stove before the winter months.
1. Description
The stove is constructed with welded steel. In the centre is the firebox which is lined with firebricks.
Beneath the cast iron grate is an ashpan and under that is wood storage.
This stove works on the principle of convection, in which cool air is drawn up from the floor and warmed between the two outer walls of the stove. This warm air then spreads around the room.
2. General
National and European standards, local construction regulations, fire protection law and regulations must be observed.
It must be ensured that the installation room is adequately supplied with fresh air.
If extractor fans are present in the same, or connecting rooms as the stove, additional ventilation should be given to allow for this.
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Calculation of chimney set up should be done according to EN 13384-1 and EN 13384-2 with specific values which can be seen in this manual under the section 4.
Your stove can be equipped with a connection for the external air supply. The required direct air kit is available. In a room with controlled ventilation, the stove can be a connected to an air supply from the outside. In that case additional pressure monitoring in the room is required.
The stove has been built with a self closing door mechanism. This can be disabled by removing the spring from the door hinge.
If the combustion air is being supplied from the outside, the duct size will need to be increased for any duct over two metres long or any run containing 90 degree bends. The duct length should not be longer than 6 metres with no more than three 90 degree bends.
The chimney must be able to overcome the additional resistance of the air intake ducting.
When the stove is out keep both regulators closed, in order for cold air not to be able to circulate throughout the chimney. However, it can be advantageous to open the air controls awhile before lighting the stove to allow warmer air to begin going up the chimney.
Pay attention to the flue pipe.
The chimney draw must be a minimum of 12 pascals.
Due to the cold outside air, condensation can be avoided by insulating the flue pipe.
Your chimney significantly contributes to the proper working of your stove.
Recommendations:
Working level of chimney: min. 5 meters
Maximum diameter of flue 160 mm
Any existing chimney should be examined by an expert
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3. Installation of the Stove and the flue pipe connection
3.1. Flue pipe connection
All flue pipe that is used to connect the stove to the chimney must comply with national regulations. All connections from the stove into the chimney must be firm and tightly connected.
Be careful that flue pipe does not enter into the free section of the chimney.
Maintain the correct distances specified by building regulations between the flue pipe and combustible material.
This appliance must never be connected to a shared flue system.
Attention: if the chimney pressure is too low or too high this may cause problems with the working of the stove.
Outdoor air supply: if the deviation from the required pressure (section 4) is over 25%, suitable changes to the chimney will need to be made before you can use and outdoor air supply.
3.2. Safety rules
The appliance shall be installed on floors with an adequate load-bearing capacity. If an existing construction doesn't meet these prerequisite, suitable measures (e.g. load distributing plate) shall be taken to achieve it.
Pay attention to minimum distance required from the wall, combustible materials and to protection of the floor.
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