optris CoolingJacket Advanced Owner's Manual
Operator’s Manual
optris
®
CoolingJacket Advanced
Cooling housing for PI series, infrared video
thermometer and infrared thermometer at high
ambient temperatures
Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: +49 30 500 197-0
Fax: +49 30 500 197-10
E-mail: info@optris.de
Internet: www.optris.de
-Table of contents 3-
Table of contents
Table of contents .............................................................................................................................................. 3
1 General notes ............................................................................................................................................ 6
1.1 Intended use ....................................................................................................................................... 6
1.2 Warranty ............................................................................................................................................. 7
1.3 Scope of supply .................................................................................................................................. 8
1.3.1 Versions ...................................................................................................................................... 8
1.4 Mounting accessories ......................................................................................................................... 9
1.4.1 Accessories for PI Netbox .......................................................................................................... 9
1.4.2 Accessories for USB Server Gigabit ......................................................................................... 10
2 Technical Data ........................................................................................................................................ 11
2.1 General specifications ...................................................................................................................... 11
2.1.1 Focusing unit and front part ...................................................................................................... 12
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2.2 Accessories....................................................................................................................................... 14
2.2.1 High temperature cable ............................................................................................................ 14
2.2.2 Protection window ..................................................................................................................... 15
2.2.3 Mounting flange ........................................................................................................................ 16
2.2.4 Additional accessories .............................................................................................................. 16
2.3 Dimensions ....................................................................................................................................... 17
2.4 Fittings .............................................................................................................................................. 26
2.4.1 Cooling water fitting .................................................................................................................. 26
2.4.2 Air purge collar .......................................................................................................................... 26
2.4.3 Cable glands on the back ......................................................................................................... 28
2.5 Cooling properties ............................................................................................................................. 29
2.5.1 Condensation ............................................................................................................................ 29
3 Installation ............................................................................................................................................... 32
-Table of contents 5-
3.1 Installation ......................................................................................................................................... 32
3.2 Installation of PI camera, infrared video thermometer and infrared thermometer ............................ 33
3.2.1 Assembling of the focusing unit ................................................................................................ 33
3.2.2 Assembling of the front part ...................................................................................................... 37
3.2.3 Assembling to the standard version ......................................................................................... 40
3.2.4 Assembling to the extended version ......................................................................................... 50
4 Example of installation ........................................................................................................................... 62
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1 General notes
1.1 Intended use
Thank you for choosing the optris® CoolingJacket Advanced cooling housing.
The cooling housing CoolingJacket Advanced is intended to use for optris® PI series, video thermometers
CTvideo and CSvideo as well as CTlaser and CSlaser for application at high ambient temperatures.
Read the manual carefully before the initial start-up. The producer reserves the right to
change the herein described specifications in case of technical advance of the product.
In case of problems or questions which may arise when you use the infrared camera, please
contact our service department.
► All accessories can be ordered according to the referred part numbers in brackets [ ].
-General notes 7-
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur contact the customer
service at once. The warranty period covers 24 months starting on the delivery date. After the warranty is
expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product
components. Warranty does not apply to damages, which result from misuse or neglect. The warranty also
expires if you open the product. The manufacturer is not liable for consequential damage or in case of a nonintended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.
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1.3 Scope of supply
1.3.1 Versions
CoolingJacket Advanced (Standard or Extended) with mounting bracket and installation instructions
Standard
Extended
CoolingJacket Advanced for PI series
[Part-No.: ACPIxxxCJAS], consisting of housing incl. chassis
[Part-No.: ACCJAxxxxx], consisting of focusing unit or front part (PI 2xx)
CoolingJacket Advanced for PI series
[Part-No.: ACPIxxxCJAEx], consisting of housing incl. chassis
[Part-No.: ACCJAxxxxx], consisting of focusing unit or front part (PI 2xx)
CoolingJacket Advanced for CSlaser, CTlaser as well as CTvideo and
CSvideo
[Part-No.: ACCTLCJAS], consisting of housing incl. chassis
[Part-No.: ACCJAFPCTL], consisting of front part
CoolingJacket Advanced for CSlaser, CTlaser as well as CTvideo and
CSvideo
[Artikel-Nr.: ACCTLCJAE], consisting of housing incl. chassis
[Artikel-Nr.: ACCJAFPCTL], consisting of front part
incl. mounting accessories for
PI Netbox or USB server Gigabit
Industrial PIF
-General notes 9-
1.4 Mounting accessories
1.4.1 Accessories for PI Netbox
Figure 1: Accessories for PI Netbox
1
Support rods for Industrial PIF (2x distance bolt SW 5,5x6 - M3x6,
2x cylinder head screw M3x10 and 2x cylinder head screw M3x5)
2
Shaft for fixing the PI Netbox
3
Holding plate (2x cylinder head screw M3x5)
4
Fastening rail (4x cylinder head screw M4x8)
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1.4.2 Accessories for USB Server Gigabit
Figure 2: Accessories for USB-Server Gigabit
1
DIN rail plate for fixing the USB server Gigabit
2
Distance rings
3
Screws
4
Support rods for Industrial PIF, with thread and without
-Technical Data 11-
2 Technical Data
2.1 General specifications
CoolingJacket Advanced Standard
CoolingJacket Advanced Extended
Environmental rating
IP 65
IP 65
Ambient temperature
up to 315 °C1)
up to 315 °C1)
Relative humidity
10...95 %, non-condensing
10...95 %, non-condensing
Material (housing)
V2A
V2A
Dimensions
271 mm x 166 mm x 182 mm
426 mm x 166 mm x 182 mm
Weight
5.7 kg
7.8 kg
Air purge collar
G1/4“ Internal thread
G3/8“ External thread
G1/4“ Internal thread
G3/8“ External thread
Cooling water fittings
G1/4“ Internal thread
G3/8“ External thread
G1/4“ Internal thread
G3/8“ External thread
Cooling water pressure
15 bar (217 psi)
15 bar (217 psi)
1)
Cable available up to 250 °C ambient temperature as well as cable cooling up to 315 °C.
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2.1.1 Focusing unit and front part
PI 160
Focusing unit
for 6°, 41° and 72° optics [Part-No.: ACCJAFU6]
for 23° optics [Part-No.: ACCJAFU23]
PI 4xx/ PI 640
Focusing unit
for 13° optics [Part-No.: ACCJAFU13]
for 15° optics [Part-No.: ACCJAFU15]
for 29° optics (PI 4xx) and 33° optics (PI 640) [Part-No.: ACCJAFU38]
for 53° optics (PI 4xx) and 60° optics (PI 640) [Part-No.: ACCJAFU60]
for 80° optics (PI 4xx) [Part-No.: ACCJAFU80]
for 90° optics (PI 640) [Part-No.: ACCJAFU90]
-Technical Data 13-
PI 2xx
Front part
for 23° and 41° optics (PI 2xx) [Part-No.: ACCJAFP2XX]
PI 1M/ 05M
Front-part
for all optics (PI 1M/ 05M) incl. protection window [Part-No.: ACCJAFP1M]
Front part
for CTlaser, CSlaser, CTvideo, CSvideo [Part-No.: ACCJAFPCTL]
CTlaser, CSlaser, CTvideo, CSvideo
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2.2 Accessories
2.2.1 High temperature cable
High temperature Ethernet cable cat.6 (180 °C), 10 m, incl. 2x RJ45 connector
[Part-No.: ACCJAETCB10H]
High temperature Ethernet cable cat.6 (180 °C), 20 m, incl. 2x RJ45 connector
[Part-No.: ACCJAETCB20H]
High temperature Ethernet cable cat.6 (250 °C), 10 m, incl. 2x RJ45 connector
[Part-No.: ACCJAETCB10H2]
High temperature Ethernet cable cat.6 (250 °C), 20 m, incl. 2x RJ45 connector
[Part-No.: ACCJAETCB20H2]
High temperature USB cable (180 °C), 5 m
[Part-No.: ACPIUSB5PCB5H]
High temperature USB cable (180 °C), 10 m
[Part-No.: ACPIUSB5PCB10H]
High temperature USB cable (250 °C), 5 m
[Part-No.: ACPIUSB5PCB5H2]
High temperature USB cable (250 °C), 10 m
[Part-No.: ACPIUSB5PCB10H2]
Pyrometer cable (available separately)
-Technical Data 15-
2.2.2 Protection window
Adequate protection windows are available for all versions.
Part-No.
Description
Spectral range
Transmission1)
ACCJAPWPILW
Protective window (50,8 x 3 mm/ Ge) for PI450 G7, 640 G7
7,9 µm
0.96
ACCJAPWPILW
Protective window (50,8 x 3 mm/ Ge) for PI160, 4xx, 640
7,5-13 µm
0.92
ACCJAPWZNS
Protective window (50,8 x 3 mm/ ZnS) for PI450 G7, 640 G7
7,9 µm
0.93
ACCJAPWZNS
Protective window (50,8 x 3 mm/ ZnS) for PI160, 4xx, 450 G7, 640
7,5-13 µm
0.91
ACCJAPWPI2XXLW
Protective window (67 x 3 mm/ ZnS) for PI2xx (VIS + IR transmittive)
7,5-13 µm
0.91
ACCJAPWCTLSW
Protective window (67 x 3 mm/ Borofloat 33) for 1M/ 2M/ 3M-models of CTlaser-,
CSlaser-, CTvideo-, CSvideo series, PI1M, PI05M
1,0/ 1,6/ 2,3 µm
1 µm, 500-540 nm
0.92
1)
The shown values are standard values and may vary between different delivery batches.
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2.2.3 Mounting flange
Mounting flange [Part-No.: ACCJAMF] for front mounting of the CoolingJacket Advanced (Standard and
Extended) including mounting screws and washers
2.2.4 Additional accessories
Industrial PIF without housing [Part-No.: ACCJAPIPIF500V2], 500 VAC
RMS
isolation voltage between PI and
process, 25 cm connection cable
-Technical Data 17-
2.3 Dimensions
Standard version
Figure 3: CoolingJacket Advanced, standard version – side view
-18 -
Figure 4: CoolingJacket Advanced, standard version – top view
-Technical Data 19-
Figure 5: CoolingJacket Advanced, standard version – front view
-20 -
Figure 6: CoolingJacket Advanced, standard version – complete view
-Technical Data 21-
Extended version
Figure 7: CoolingJacket Advanced, extended version – side view
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