Optris ACXIOPH24 User manual

Operator’s Manual

optris

®

Outdoor protective housing

for PI/Xi camera, CSlaser LT, CTlaser LT, USB server and
industrial PIF

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Table of Contents 3-

Table of Contents

Table of Contents ............................................................................................................................................. 3

1 General Information ................................................................................................................................. 5

1.1 Description ....................................................................................................................................... 5

1.2 Warranty ........................................................................................................................................... 6

1.3 Scope of Supply ............................................................................................................................... 6

2 Technical Data .......................................................................................................................................... 7

2.1 General Specifications ..................................................................................................................... 7

2.2 Dimensions ....................................................................................................................................... 8

2.3 Electrical Connections .................................................................................................................... 10

2.4 Air Purge Laminar .......................................................................................................................... 11

2.5 Protective window .......................................................................................................................... 11

3 Installation .............................................................................................................................................. 12

3.1 Electrical installation (w/o visible camera) [hier Variante A] ........................................................... 12

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3.2 Installation (with visible camera) [hier Variante B] ......................................................................... 14

3.3 Mounting of the USB server ........................................................................................................... 14

3.4 Mounting of the PI camera ............................................................................................................. 16

3.5 Mounting of the Xi camera ............................................................................................................. 20

3.6 Mounting of CSlaser/CTlaser ......................................................................................................... 21

4 Accessoires ............................................................................................................................................ 23

4.1 Industrial Process Interface (PIF) ................................................................................................... 23

4.2 Wall mount ..................................................................................................................................... 24

5 Replacement of protective foil / protective window ........................................................................... 25

5.1 Disassembling air purge laminar .................................................................................................... 25

5.2 Removing and inserting the protective foil ..................................................................................... 27

5.3 Cut the protective foil ...................................................................................................................... 29

5.4 Assembly protective window .......................................................................................................... 31

Appendix A - Declaration of Conformity ...................................................................................................... 32

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General Information 5-

1 General Information

1.1 Description

Thank you for choosing the optris® Outdoor protective housing.
The outdoor protective housing is an ideal complement for the PI/Xi camera, CSlaser LT, CTlaser LT and the
USB server for applications with additional influences of different kinds. It protects the devices among things
like dirt, dust, and moisture. The outdoor protective housing can be used for any PI camera (lenses up to
90° FOV) and for CSlaser LT and CTlaser LT. The integrated heating and the blower result in an extended
operating temperature. An optional visual camera is also available and can be also integrated to your process.

• Avoid abrupt changes of the ambient temperature.

• Avoid mechanical violence – this may destroy the system (expiry of warranty).

• If you have any problems or questions, please contact our service department.

Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.

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1.2 Warranty

Each single product passes through a quality process. Nevertheless, if failures occur please contact the
customer service at once. The warranty period covers 24 months starting on the delivery date. After the
warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted
product components. Warranty does not apply to damages, which result from misuse or neglect. The
manufacturer is not liable for consequential damage or in case of a non-intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without further
charges. The freight costs will be paid by the sender. The manufacturer reserves the right to exchange
components of the product instead of repairing it. If the failure results from misuse or neglect the user has to
pay for the repair. In that case you may ask for a cost estimate beforehand.

1.3 Scope of Supply

▪ Protection housing with integrated heating incl. protection window or foil window and air purge laminar
▪ Optional: visual camera with installation description

▪ Operators manual

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Technical Data 7-

2 Technical Data

2.1 General Specifications

Temperature range

-40 °C … +50 °C

Heating

PTC heater (automatically starting at T < 15 °C) / fan for homogeneous
temperature distribution 1)

Power supply

24 V DC

Power

70 W

Current draw

3 A (short term: 6 A)

Protective window 2)

Germanium (Ge), zinc sulfide (ZnS), Borofloat or foil

Environmental rating

IP66

Air purge laminar

Integrated

Air pressure

Absolute pressure 1,1 - 8 bar at 20 -100 l/min

Max. FOV

90 ° (HFOV)

Integrated additional components

USB-Server Gigabit / Industrial Process interface (PIF)

Material

Aluminum

Weight

2 kg (with wall mount 2,5 kg)

1)

The fan is switched parallel to the heater. When the heater starts, the fan will also run.

2)

There is no protection window for the Xi version

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2.2 Dimensions

Figure 1: Dimensions [mm] with wall mount

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Technical Data 9-

Figure 2: Dimensions for wall mount

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2.3 Electrical Connections

Figure 3: Connection circuit board

Power supply

Industrial PIF
and USB server

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Technical Data 11-

2.4 Air Purge Laminar

The lens must be always kept clean from dust, smoke, fumes, and other contaminants in order to avoid reading
errors. These effects can be reduced by using an air purge laminar. Make sure to use oil-free, technically clean
air only.

The needed amount of air (approx. 20...100 l/min.) depends on the application and the installation
conditions on-site. Pipe connection of air purge laminar is 6x4 mm.

2.5 Protective window

Protective window

Description

Spectral range

Transmission 1)

Germanium

Protective window (50,8 x 3 mm/ Ge) for PI 450i G7, 640i G7

7,9 µm

0.96

Protective window (50,8 x 3 mm/ Ge) for PI 400i, 450i, 640i

8-14 µm

0.92

Zinc sulfide

Protective window (50,8 x 3 mm/ ZnS) for PI 450i G7, 640i G7

7,9 µm

0.93

Protective window (50,8 x 3 mm/ ZnS) for PI 400i, 450i, 640i

8-14 µm

0.91

Protective window (50,8 x 3 mm/ ZnS) for LT models of CTlaser-, CSlaser serie

8-14 µm

0,91

Borofloat

Protective window (50,8 x 3 mm/ Borofloat 33) for PI 1M, 08M, 05M

0,85-1,1 µm, 780-820 nm,
500-540 nm

0.92

1)

The displayed values are standard values and can vary between different delivery units.

When using the foil [part number: ACOPHSF], the transmission must be set on 0.85 (deviations possible).

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3 Installation

3.1 Electrical installation (w/o visible camera)

Loosen the two screws and open the outdoor protective housing, as shown in Figure 4.

Figure 4: Opening the housing

Inside the protective housing is the electronic circuit board, where all loads are connected (see Figure 3). The
heating element and the fan are already integrated and connected. To supply the outdoor protective housing

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Installation 13-

with voltage, you must connect a 24 V line. This is connected to the marked side of the board. Observe the
correct polarity and ensure that no voltage is present. The USB server and the industrial PIF are connected to
the board as shown and are supplied by 24 V.

To get the cables into the housing, you must loosen the two cable glands, as shown in Figure 6. On the left
side is a cable gland with 8 mm sealing insert and on the right is a cable gland with two 6 mm sealing inserts.
It is recommended to pull the Ethernet cable or the USB cable through the 8 mm sealing insert. The PIF cable
and the 24 V cable are passed through the two 6 mm sealing inserts.

Figure 5: Cable glands on the backside of the outdoor
protective housing

Cable gland 1

Cable gland 2

1 x 8 mm sealing insert

2 x 6 mm sealing insert

For Ethernet or USB
cable

For PIF cable and
24 V line

To get the Ethernet cable with a plug through the opening, you have to cut the rubber insert.

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3.2 Installation (with visible camera) [hier Variante B]

Connect the network cable to a PoE

3.3 Mounting of the USB server

Insert the USB server at a slanted angle to the designated disk (Figure 6). If necessary, remove the clip from
the USB server (Figure 7) and turn the USB server (Figure 6) until the clip is locked into the bracket (Figure 8).

Figure 6: Insertion of the USB server into the provided board

Figure 7: USB server clip

Figure 8: USB server holding plate

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Installation 15-

The USB server is now ready mounted (Figure 9):

Figure 9: USB server ready mounted

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3.4 Mounting of the PI camera

Step 1: Loosen the knurled screw from the mounting plate (Figure 10).

Figure 10: Loosen the knurled screw from mounting plate

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Installation 17-

Step 2: Carefully remove the mounting plate (Figure 11).

Figure 11: Remove the mounting plate

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Step 3: Mounting the PI cameras

Figure 12: PI 400i/ 450i/ 640i/ 1M/ 08M/

05M attachment

Mount the PI 400i/ 450i/ 640i/ 1M/ 08M/ 05M to the mounting plate using the supplied 1/4 x 3/8 UNC inch
screw and a washer DIN125A-6,4 A2 (Figure 12).

After the camera is fully assembled, the mounting plate can be attached back to the outdoor protective
housing with the provided screw.

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Installation 19-

Figure 13: Fully assembled PI camera on mounting plate
Figure 14: Fully assembled PI camera in outdoor protective housing

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3.5 Mounting of the Xi camera

Loosen the mounting nut and mounting bracket from the Xi camera. Now screw the camera into the provided
adapter plate. For an exact positioning of the camera, the camera can also be attached by turning the clamping
ring.

Figure 15: Xi camera mounted in adapter plate

Figure 16: Fully assembled Xi camera in outdoor protective housing

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Installation 21-

3.6 Mounting of CSlaser/CTlaser

Follow steps 1 and 2 as described in chapter 3.4.
Mounting of CSlaser/CTlaser

Attach the device with the corresponding bracket.
Mount the CSlaser or CTlaser to the mounting plate
using the supplied 1/4 x 3/8 UNC inch screw and a
washer DIN125A-6,4 A2 (Figure 17).

• Note that the connector is facing
outward to allow you to connect the
cable.

• The electronics box of the CTlaser
must be installed outside the
protective housing.

Figure 17: CSlaser/CTlaser attachment

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Figure 18: Mounted CSlaser or CTlaser on the mounting plate

Figure 19: CSlaser or CTlaser in outdoor protective
housing

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Accessoires 23-

4 Accessoires

4.1 Visual Camera

In addition to an infrared image, you can integrate a visual image into your process and see simultaneous
two images, infrared with all the temperature information and visual image. This is an ideal combination for
fire prevention and condition monitoring applications. The visual image has a resolution of maximum 1920 x
1080 pixels. We recommend using this combination with an USB server, in this case you can use the
infrared camera and the visual camera just with one network cable, the system can be powered over
ethernet. Both images can be integrated easily to your video surveillance software, e.g.: iSpy, or other.

4.2 Industrial Process Interface (PIF)

In addition to the installation of the camera and the USB server, the industrial PIF (without housing) can be
integrated into the outdoor protective housing as shown in Figure 20. The industrial PIF without housing can
be purchased under the order number ACCJAPIPIFMA (for PI series and Xi 400) or under ACOPHXIPIF
(Xi 80/ 410).

Figure 20: Outdoor protective housing with industrial PIF

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Before the industrial PIF is attached, the camera must be installed in the outdoor protective
housing (see chapter 3.4 Mounting of the PI camera or 3.5 Mounting of the Xi camera).

4.3 Wall mount

The outdoor protective housing can be attached to
a wall using a wall mount. This is available as an
option under the part number ACOPHWM.

Figure 21: Outdoor protective housing with wall mount

The wall bracket is mandatory for a mounting of the protective housing!

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Replacement of protective foil / protective window 25-

5 Replacement of protective foil / protective window

If necessary, the protective foil of the outdoor protective housing can be replaced (only for Part-Number:
ACPIOPHF). To change the protective foil a screwdriver and a scalpel is needed.

5.1 Disassembling air purge laminar

Step 1: Unscrew the 9 screws from the adapter plate using a screwdriver and remove them together with the

washers.

Figure 22: Unscrew the screws

Figure 23: Loosen 9 screws from the adapter plate

Step 2: Gently remove the air purge laminar with O-ring 1.

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Figure 24: Remove air purge laminar

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Replacement of protective foil / protective window 27-

5.2 Removing and inserting the protective foil

Step 1: Remove the old protective foil by removing the tension ring attachment and the tension ring.

Figure 25: Remove old protective foil

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Step 2: Replace the old protective foil with the new protective foil.
Step 3: Insert the O-ring 2 in the air purge laminar.
Step 4: Place the protective foil on the center of the air purge laminar and press it with the aid of the tension

ring and the tension ring attachment until the tension ring attachment is level with the air purge laminar.

Figure 26: Insert new protective foil

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Replacement of protective foil / protective window 29-

5.3 Cut the protective foil

Step 1: Take a scalpel and cut along the inside of the nut.

Figure 27: Cut the protective foil with the scalpel

Figure 28: Cut the protective foil along the nut inner surface

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-30 ­Step 2: Insert the O-ring 1 into the nut of the air purge laminar and repeat the steps in chapter 5.1 reverse.

Make sure that the air purge laminar is pressed against the adapter plate when you tighten the screws again!

Figure 29: Air purge laminar

Figure 30: Insert O-ring 1 in air purge laminar

O-ring 1

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Replacement of protective foil / protective window 31-

5.4 Assembly protective window

Figure 31: Assembly protective window

O-ring 50x1,5 Clamping ring O-ring 47x1,5 protective window Clamping ring attachment

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Appendix A - Declaration of Conformity

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