OPTI-UPS OD1000 User Manual

Contents
Outdoor UPS
User Manual
Please read carefully this manual before
installing and using this product
1 Introduction..............................................................................................................1
3 Product Specifications ....................................................................................6
4 I n s t a l l a t i o n .......................................................................................................... 8
4 . 1 I n s p e c t i o n .................................................................................................... 8
4 . 2 I n s t a l l i n g t h e U P S C a b i n e t ...................................................................8
4 . 3 C on n e c t i n g t h e P o w e r Su p p l y ............................................................ 10
5 O p e r a t i o n ........................................................................................................... 12
5 . 1 T u rn in g-o n ................................................................................................ 12
5 . 2 S w i t c h i n g - o f f...........................................................................................12
5 . 3 P a n e l I n d i c a t i o n s ....................................................................................12
6 M a i n te n a n c e......................................................................................................13
7 R e p a i r ..................................................................................................................14
8 T r o u b l e S h o o t i ng ............................................................................................. 15
9 Adjusting the Charging Current.............................................................................16
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1. INTRODUCTION
1.1 Acknowledgements
Thank you for purchasing the outdoor UPS produced by OPTI-UPS. This product will provide the best protection for your equipment. Th is manual provides instructions on the installation and operation of this UPS. You will also find important safety instructions in this manual and we strongly recommend you to follow them carefully. If there are any problems, please refer to the trouble-shooting guide in Chapter 9 before contacting OPTI-UPS.
CAUTION:
z You need to carefully read this manu al before ever using the UPS for
the first time. You will need to install, operate, maintain, and store this UPS according to the in structions given in this manua l.
z Keep this manual for future reference. z Keep all of the packaging materials to protect the UPS in case you
would need to transport it. Warranty will not cover UPS damaged from inadequate packaging.
1.2 Working Principle
The UPS is designed to protect your equipment from power disturbances. The UPS filters power line noises and surges, while at the same time it charges the batteries. It regulates the voltage by automatically adjusting the output to a safe level when the incoming voltage is either too high or too low. In case of power outage, the UPS will derive power from the batteries allowing continuous operation of your equipment(s) and when the electricity returns, the UPS will automatically shift the load to the utility power and starts to recharge the batteries.
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1.3 Features
z The advanced charging loop design helps to prolong the life of the
batteries and ensures that the batteries are fully ch arged.
z Equipment overload can be detected by UPS while it is working in
normal or battery mode.
z The fan will automatically start once the UPS internal temperature
rises to mainta in the cooling required by th e vital circuits of the UPS.
z Automatic voltage regulator, surge protection, back-up power source,
and noise filter.
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2. SAFETY
2.1 Manual
DO NOT THROW AWAY. This manual contains important instructions and procedures on the installation and maintenance of the UPS and its batteries.
2.2 Protection
The UPS is waterproof, but should not be used in areas where water could flood the unit. After installation or maintenance is completed, lock the cabinet to ensure that the UPS is properly sea led.
2.3 Handling
z The b atteries and UPS should be packed separately during
transportation.
z Avoid violent shaking and bumping. Handle it lightly. z Keep the UPS and batteries in an upright position..
2.4 Battery
CAUTION: Keep batteries away from any flame sources to avoid
explosion. CAUTION: To prevent electric shock, use caution when disposing or handling batteries. Please follow these instructions.
DO NOT wear a watch, ring, or any other metal article Use tools with insulated handles Wear rubber gloves and shoes DO NOT put any tools or metal objects on the battery
MAKE SURE that the reset button is off before installing or
disconnecting the battery terminal.
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CAUTIONDO NOT try to open the battery in any way. I t contains harmful chemicals.
To chang e the batteries, please contact the local seller or service center
for a qualified technician.
z Only change with the same type of battery. z Disposing of the battery: Please follow your local, state and federal
laws. Battery contains lead and other chemicals that must be disposed of properly.
2.5 Installation and Usage Safety
CAUTION: Input power source must be properly grounded.
z Please see the product specifications for rated load. Do not overload. z This ou tdoor UPS should not be connected with other loads (esp ecially
inductive loads).
z For your personal safety do not open and repair the UPS by yourself.
Seek a professional. The unit must be handled with care.
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3. PRODUCT SPECIFICATIONS
Model Name OD330 OD330-AL OD500 OD1000
Capacity 330 VA / 200 W 500VA/300W 1000VA/600W
Input
Output
Protection &
Filtering
Battery
Indicators
Environment
Physical
Voltage 120V/220 Vac ± 30 %
Frequency 50/60 Hz ± 10 %
Voltage
(on battery mode)
Frequency
(on battery mode)
When the input voltage is 9 % to 15 % lower than the utility, the UPS
Automatic voltage
adjustment
Transfer Time 4ms (typical)
Surge protection 250 J2 m s
Overload protection
EMIRFI filter 10 db at 0.15 MHz, 50 db at 30 MHz
Short circuit Immediately cut off the input or output circuit breaker protection
Battery low voltage Low voltage discharge protection, battery failure warning
Too hot Automatically turn on the cooling fan
Higher or lower voltage Switch to battery mode
Quantity
Charging current 5A/10A/15A/20A
Battery protection Discharge low voltage protection, battery failure warning
Mains electricity normal Green light is on
Battery mode Orange light is on
Battery / UPS fault Red light is on
Working environment -20~60, highest 3500m, 095% (without condensation
Working noise < 40db(1 meter away from the UPS surface)
Storage 0 to 15000m
Weightkg
(excluding the battery)
Dimensions W×D×H including installation
support and handle
Connections Wirable terminal blocks
When the input voltage is 9 % to 15 % higher than the utility, the UPS
When the load is more than 110%, the UPS will automatically
When the load is more than 130%, the UPS will automatically
1 * 12V batter 2 * 12V batteries
Net weight 16
Gross weight 18
535×310×580
mm
automatically boosts the voltage by 15 %
automatically bucks the voltage by 13 %
parallel connection
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auto sensing
Square wave 220 Vac ± 5 %
50/60 Hz ± 1 Hz
shut down in 60 seconds
shut down in 3 seconds
Net weight 23
Gross weight 25
535×310×870mm
2 * 12V batteries
Series connection
Net weight 25
Gross weight 28
4. Installation
4.1 Inspection
Please inspect UPS immediately for missing parts or other problems. Should there be any damage, please notify the seller.
4.2 Installing the UPS Cabinet
z Electric pole installation: Anchor Ear Installation. Behind the UPS
cabinet are 2 installation poles. Please pick the size of the installation poles that you will need.
z H-pole installation: Fastening Screw Installation. Below the UPS
cabinet are 2 installation poles. The UPS is placed on th e H-pole, and four fastening screws are used to fix the UPS cab inet.
z Wall installation: Expanding Screws plus A-Frame Installation. The
expanding screws are fixed on the wall according to the distance of four installation holes. Then the A-frame will be installed and fastened on the 2 in stallation poles below the UP S cabinet.
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z Ground installation: Expanding Screws Installation. The expanding
screws are fixed on the ground according to the distance of four installation holes. Then the UPS machine cabinet will be installed and fastened on it.
4.3 Connecting the Power Supply CAUTION Please operate strictly according to the following steps!
This is to ensure personal safety and longevity of equipment.
WARNING: The switch on UPS is used to control the battery supply,
but not the utility supply and the UPS output. The utility input is controlled by an additional external air circuit breaker. If
z HIGHLY RECOMMENDNo matter which installation method is
used, keep the UPS cabinet hor izontal.
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you want to do maintenance inside the equipment, you must first turn off the external air circuit breaker to disconnect the utility input power supply. Also, turn off the inverter and the battery connection inside the unit.
1. Inspect the external air circuit breaker connected to the UPS input
terminal and the internal RESET switch to ensure that they are off.
2. Open the UPS cabinet door. Pull the utility AC input cables into the
line hole on the bottom of the UPS cabinet, and connect it according to the marker on the terminal block;
3. Pull the AC output cables into the line ho le on the bottom of the UPS
cabinet , and connect it according to the marker on the terminal block.
(The input and output cables need to be pulled through different line holes and connected separately).
4. Place the battery into the ma chine cabinet. Connect the red and black
battery cables, to the positive and negative poles on the battery, respectively. Ensure that they are tightly fixed. The inverter of this UPS has two working voltages, 12VDC and 24VDC. Make sure that the voltage is correct before finalizing the connection.
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5. Check each connection on the battery terminals to make sure that they
are tight and correct. Also check to see whether the input and output cables are not interchanged, and last, check to see tha t the voltage is correct.
6. Turn on both the external air circuit breaker and internal reset switch
to connect the UPS to the utility power. Then press the power on button longer than 1 second. After the UPS is on, check to see if the output voltage and frequency is correct.
7. To see if the output voltage, frequency and panel displays are all
working correctly. Please turn on and off the utility input power several times.
8. To shut down the UPS, hold the power off button longer than 3
seconds.
9. Make sure to connect the load only after switching off the external input air circuit breaker to ensure that the UPS is isolated from the utility power.
9. Repeat step 6.
10. Turn on the load switch.
11. Repeat step 7.
12. Close and tightly lock the UPS cabinet door after making sure that
the UPS and load are working normally;
RECOMMENDPlease remember to keep the key for future
usage.
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5. OPERATION
Ground wire
Line output cable
Neutral output cable
Neutral input cable
Line input cable
Input no-fuse switch
Mains electricity supply
Battery mode indicator light
Battery failure indicator light
5.1 Start
Press the power on button for more than 1 second and the UPS will start
5.2 Shut down
Press the power off button for more than 3 seconds and the UPS will
shut down.
5.3 Panel Indications
When the utility supply is normal-------------------------------------------green light is on When the utility power is off or abnormal--------------------------------orange light is on When there is a faulty on the UPS--------------------------------------------- red light is on
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On-off switch
indicator light
6. MAINTENANCE
6.1Maintenance
z Keep the UPS in an upright position. z Inspect on a regular basis whether screw s are loose. z It is recommended that the UPS be installed in a ventilated area. It
will help to prolong the life of the battery.
z When changing the batteries, it is recommended to use batteries that
have the same specifications.
z A regular maintenance check is required when there is no power
failure for a long time. The utility input power should be turned off purposely to discharge the batteries (the discharge period depends on the load and the batteries). Restore the utility input to charge the batteries for no fewer than 6 hours each time. When the temperature is lower than 30, discharge the batteries every 3 months; when the temperature is higher than 30, discharge every 2 months.
6.2 Storage
z Store the unit in a dry environment. z The temperature should be lower than 50, and the humidity not
more than 90% .
z Charge the batteries for at least 6 hours before storage to keep it full. z Disconnect the cables connecting the UPS circuit and the battery
before storage.
z Batteries must be recharged after being stored for more than 3 mon ths
and every three months thereaf ter.
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7. REPAIRING
7.1 Eliminating the Malfunctions
In chapter 8 there are answers to some basic problems that
may help you to trouble-shoot your UPS. Please read them before contacting OPTI-UPS service center.
7.2 Obtaining Repair Services
Please provide the UPS model and serial number, date of
purchase and the invoice. Also describe the problems that you have encountered on the UPS. Please ship back using the original box.
7.3 Warranty
Within the warranty period the UPS will be repaired free of charge. The damages resulting from lack of packaging materials in sending the UPS back for repairing are excluded from the warranty.
Attention: The following are some conditions that are not covered under warranty
standardrepair chargeparts chargeshipping expenses):
z Handled improperly or not according to the product user manual z Taking the UPS to a repair shop not authorized by OPTI-UPS after the
failure occurs,
z Purposely damaging the UPS z Failures due to unexpected events or accidents (such as fire, flood,
earthquake, lightning strike, gas explosion, and war
. Charges will be applied by the following formula. (charging
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8. TROUBLE-SHOOTING
Problem Possible reasons Recommendation
Press the button continuously for more than 3 seconds. Check the battery connection and restart the UPS after charging the battery for 24 hours.
Call the service center. Contact the agent or service
center. Connect the power lead and restart the UPS Reduce the UPS load or solve the short circuit problem. Reset the circuit breaker and restart the UPS.
Improve the power supply condition.
Continue charging for 2 4 ho u r s,
and test the discharge again.
Contact the agent or repair center.
The UPS will not start after the power button is pressed
Can’t shut down the UPS
Even if the mains electricity is normal, the UPS keeps being powered by the battery
he battery back-up time is shorter than had been expected
The pressing time is too short. The battery voltage is low or the
battery wires are loose or disconnected.
he fuse on the main circuit board
s burned out. Internal UPS failure. The input power cables are loose
or disconnected
The input power circuit breaker switches off.
No input power Check the input power supply. The input voltage is too high or too low, deformed or the frequency is unstable, or has surpassed the acceptable range of the UPS.
The batteries are not fully charge d. A power failure occurred recently.
he battery has approached the end of its useful life. The UPS is overloaded. Reduce the UPS load.
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9. Adjusting the Charging Current
9.1 When there is no jumper in either JP1A or JP2A, the charging current
is 10A.
9.2 When a jumper is inserted in either JP1A or JP2A, the charging current is 15A.
9.3 When a jumper is inserted in both JP1A and JP2A, the charging current is 20A.
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