OptiPure ScaleX2 SX2-11, ScaleX2 SX2-12, ScaleX2 SX2-12B Maintenance Manual

Installation, Operation & Maintenance Manual
Reduce Scale
For ScaleX2® Models: SX2-11, SX2-12, SX2-12B
DO NOT DISCARD - GIVE THIS MANUAL TO THE OWNER AFTER INSTALLATION.
DO NOT DISCARD THIS MANUAL AFTER INSTALLATION. THIS MANUAL CONTAINS IMPORTANT OPERATION, MAINTENANCE AND PRECAUTIONARY INFORMATION. PLEASE PRESENT THIS MANUAL TO USER/OPERATOR/OWNER AFTER INSTALLATION.
IT IS STRONGLY ENCOURAGED THAT YOU READ THIS MANUAL BEFORE INSTALLING SYSTEM TO ENSURE THE BEST POSSIBLE INSTALLATION.
INSTALLATION MUST CONFORM TO ALL LOCAL AND STATE PLUMBING CODES AND REGULATIONS.
CONNECT SYSTEM TO COLD WATER SUPPLY ONLY. WATER TEMP. CAN NOT EXCEED 100°F/38°C.
SCALEX2® SYSTEMS MUST NOT BE USED IN CONJUNCTION WITH POLYPHOSPHATE OR ANY OTHER SCALE INHIBITOR.
DO NOT INSTALL FILTERS DOWNLINE FROM THE SCALEX2® SYSTEM. SCALEX2® MUST BE THE LAST FILTER SYSTEM BEFORE THE EQUIPMENT.
DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM.
FAILURE TO CHANGE CARTRIDGES PER RECOMMENDED INTERVALS WITH OPTIPURE REPLACE­MENT CARTRIDGES MAY LEAD TO SYSTEM FAILURE AND PROPERTY DAMAGE.
Introduction Your new OptiPure ScaleX2® FoodService Filtration System will condition the tap water, providing optimum water
characteristics for specied applications. Results include reduced equipment-maintenance requirements, longer equipment life and improved quality and consistency of your products. Proper system installation and routine lter
changes ensure years of trouble-free operation and performance.
The OptiPure System is built with the nest and most advanced materials. Each system is quality inspected and
pressure-tested prior to shipment. With proper installation and routine maintenance, you should have years of trouble-free operation.
Please refer to this manual when performing routine lter changes. The instructions make periodic maintenance quick and easy, and ensure that you should receive maximum benet from your system.
Operating Specications
Maximum Pressure: 125 psi/8.6 bar Maximum Temperature: 100°F/38°C Minimum Temperature: 35°F/2°C
Installation Precautions
• Do NOT install system on line pressure above 125 psi.
• Do NOT install the system backwards with the feed water line connected to the outlet.
• Do NOT use liquid pipe compounds for tting connections. USE two to three wraps of teon tape.
• Do NOT solder plumbing connections attached to lter housing or inlet valve. Inlet valve and lter housing will
be damaged by high temperature.
Do NOT allow system to freeze. Turn off water supply to housing and drain housing if temperature falls below 32°F.
• Do NOT install system in direct sunlight or where system is exposed to harsh chemicals, or where it may be
subjected to being struck by moving equipment, carts, mops or any other item that may cause damage.
• ALLOW a minimum of 3” under the housing to allow for lter replacement.
• IF water hammer is evident, install water hammer arrestors before OptiPure unit.
• Do NOT overtighten tting connections into inlet valve our housing outlet.
• Always back-up valves and ttings with a wrench when installing a tting to avoid turning the valve.
• Do NOT install the unit behind equipment where it may be difcult to access the system for lter replacement.
System Dimensions
Model: SX2-12
Capacity: 12 Months Service Flow Rate:
3.0 gpm/11.4 lpm
Model: SX2-11
Capacity: 12 Months Service Flow Rate:
1.5 gpm/5.7 lpm Inlet/Outlet Connections: 1/2” FNPT
Position the OptiPure unit in a suitable location. The direction of ow through the OptiPure unit is always left to right; keep this in mind when determining installation location. Do NOT mount the OptiPure system near any source of
heat. Also, do not mount the system above any device or area that would be adversely affected by water.
Installation Procedure
1. Turn off all equipment to be fed by the ScaleX2® System, locate water supply cut-off valve and turn off.
2. Determine if water line has an existing water treatment system. If so, examine system for use of polyphosphate
or other scale inhibitors. ScaleX2® will not be effective if used in conjunction with other scale inhibitors. Remove the scale inhibitors from the water line or discontinue installation.
3. Install a 1/2” full-ow ball valve on the water supply side that will feed the water system.
4. Anchor the ScaleX2® System on a wall stud or suitable mounting material spanning wall studs. System
must be upright and vertical.
5. Run a suitable line from the 1/2” full-ow ball valve at the tap water source to the inlet ball valve on the left side
of the ScaleX2® system. Use 2-3 wraps of teon tape and brace the inlet ball valve on the system with a wrench when connecting the feed water line. NOTE: DO NOT OVERTIGHTEN CONNECTION FITTING INTO BALL VALVE.
6. Select the appropriate size tubing for the equipment being fed and connect it to the outlet of the ScaleX2® System. NOTE: DO NOT connect the tubing to the equipment at this time. Prior to making connection to the equipment this line will be used to facilitate ushing the system. As an option, a drain valve in a tee on the outlet
side of the ScaleX2® system could be provided in the line to facilitate ushing when changing lters.
7. With System inlet valve closed, slowly open the 1/2” full-ow ball valve at the tap water source. Check for leaks.
8. If a drain valve was not installed on the outlet side of the system, hold the tubing that will connect to equip­ment in a clean bucket or over sink or drain. Open the system inlet feed valve and allow water to ush through system for 10 minutes at the specied system ow rate to allow air and any carbon nes to escape. NOTE:
NO ACTIVATION IS REQUIRED FOR THE OPTIPURE SYSTEM TO PERFORM PROPERLY. FLUSHING IS RECOMMENDED TO ALLOW AIR TO ESCAPE THE SYSTEM AND REMOVE ANY CARBON FINES PRIOR TO CONNECTING TO EQUIPMENT.
9. Make certain that the end of the tubing to be connected to the equipment is clean and sanitized.
10. Connect tubing to equipment. Open all water supply valves and check for leaks.
11. If there are no leaks turn on equipment and check for normal operation.
12. Attach the Service Log to the Installed OptiPure System and ll in install date.
Inlet/Outlet Connections: 1/2” FNPT
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Model: SX2-12B
Capacity: 12 Months Service Flow Rate:
4.0 gpm/15.1 lpm Inlet/Outlet Connections: 3/4” FNPT
Operation
With adequate pressure, normal operation of the ScaleX2® System is completely automatic. Dependable operation involves only periodic lter changes and service documentation.
Maintenance
The only routine maintenance your ScaleX2® System should ever require is
periodic lter cartridge changes or replacement sump O-rings. Filter changes are necessary for optimum performance of your foodservice equipment. If the system
sizing recommendations have been followed, the ScaleX2® System is designed to
provide a twelve (12) month lter replacement interval on most tap water.
Filter Change Frequency
Several situations will mandate lter changes. Complete lter sets should be
changed when any of the following apply:
• Twelve (12) Months have passed since unit installation or previous lter
change.
• Reduced water ow.
If lter change frequency is less than 12 months due to pressure drop, it may be necessary to add additional preltration or evaluate system sizing recommenda-
tions.
Filter Cartridge Replacement Procedure
IMPORTANT: Determine whether all equipment connected to the ScaleX2® Sys­tem must be turned off prior to shutting off water supply from lters.
1. If required, turn off equipment.
2. Turn OFF water to ScaleX2® System by closing Inlet Ball Valve.
3. Press the red button to release pressure.
4. Remove housing(s) - use lter wrench if necessary.
5. Clean inside of housing sumps with warm water. If desired, disinfect hous-
ings using a teaspoon of household bleach in a lter bowl of water. Let
stand 5 minutes, and then discard.
6. Insert new cartridges into lter housings. Match cartridge model numbers to model numbers on bracket.
7. Make certain the O-ring is properly positioned and reinstall lter housings (hand tighten only). Check O-ring for damage and replace if damaged or
distorted.
8. Slightly open the inlet ball valve; push the red pressure relief button to
release trapped air until a small amount of water comes out - release the red button and fully open the ball valve.
9. Open the ush valve downline from the lter housing (if equipped) and ush the new cartridges to drain or bucket for ten (10) minutes or until water runs clear. If no ush valve is present, disconnect line from equipment to ush
to drain.
10. VERY IMPORTANT: With water supply inlet valve OPEN and water ow conrmed, turn on connected equipment. Failure to supply water to equip-
ment may cause serious damage.
11. Record lter change on the service log or at FilterTrak.
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8.
3.
6.
4.
7.
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Replacement Filter Cartridges
OptiPure Filter Systems are designed, tested, and certied with FilterXpress lter cartridges with proven performance, size and operating capacities. Use of replacement cartridges other than those specied will void warranties and certications, and may compromise equipment protection, water quality and cartridge life.
Replacement Parts for: SX2-11, SX2-12, SX2-12B
Part # Description
600-10050 Sump for SX2-11
600-10059 Sump for SX2-12
600-10014 Sump for SX2-12B
600-99003 O-Ring - for SX2-11 & 12
600-99004 O-Ring - for SX2-12B
520-12055 Valve, Inlet Ball for SX2-11, 12
520-12010 Valve, Inlet Ball for SX2-12B
600-99007 Wrench for SX2-11, 12
600-99009 Wrench for SX2-12B
600-99205 Pressure Relief Button Kit
160-52910 (Optional) Flush Valve Kit 1/2”
for SX2-11, 12
160-52914 (Optional) Flush Valve Kit 3/4”
for SX2-12B only
Replacement Cartridges
System Cartridge Qty
SX2-11 SCLX2-1 1
SX2-12 SCLX2-2 1
SX2-12B SCLX2-4 1
The ScaleX2® lter cartridge in the SX2-11, SX2-12 and SX2-12B is Tested and Certied by
NSF International against NSF/ANSI Standard
42 for material requirements only.
NOTE: Testing was performed under standard laboratory
conditions; actual performance may vary. It is recommended
that you have your water supply tested to determine your
actual water treatment requirements.
OptiPure warrants the quality of workmanship of
their system components and assembly, except for replacement cartridges and membranes, for a period of 60 months. OptiPure Systems are designed, tested and certied with OptiPure car­tridges. Use of replacement cartridges or parts
other than those specied will void warranties and certications, and compromise equipment protection, water quality and cartridge life.
OptiPure, a division of AQUION
2605 Technology Dr., Bldg 300 Plano, TX 75074
p: 972.881.9797; f: 972.422.6262
e: info@optipure.net www.optipurewater.com
©2017 Aquion, Inc. SX2-11,-12,-12B 11/3/17
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