OptiPure OPM80-25 Installation Manual

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OptiPure

M-Series

Models: OPM80-10 OPM80-25 OPM80-50

Installation,

Operation and

Maintenance Manual

Procam Controls, Inc.

2605 Technology Dr., Bldg. 300

Plano, TX 75074

Ph: 972-422-1212

Fax: 972-422-6262

www.procamcontrols.com

Section 1 - System Requirements

This section provides the water, electrical and space requirements for the systems. Pay special attention to the feedwater chemistry requirements. Operating a system on water supplies outside of these parameters may lead to premature membrane failure.

Operating Parameters:

Operating Pressure 10 - 60 psi* Feed Temperature 40 - 100o F (4 - 38o C) Feed Pressure 25 - 85 psi (1.4 - 5.9 bar) at 3 gpm maximum Production 80 gallons per day, Max. at 70°F feedwater temp.

62 gallons per day, Max. at 55°F feedwater temp.

*The maximum operating pressure of the system is 100 psi.

Feed Water Connection:

An adequate flow of water to the unit is critical for successful operation. Run at least 3/8” pipe to the vicinity of the installation. Install a full-flow ball valve with 3/8” female pipe thread for connection to the installation hardware provided with the OptiPure™ system or use garden hose thread adapter to connect to hose bibb.

Drain:

Drain must allow for a minimum of 3 gallons per minute, and must comply with local plumbing codes. Most plumbing codes require the installation of an approved air gap in the drain line.

Electrical Requirements: 115 VAC, 60 Hz, 2.0A Feedwater Chemistry:

Feed TDS Up to 2000 ppm Iron (Fe) .1 mg/l maximum Feed pH 5 - 11 Turbidity <5 NTU Hardness 20 grains or less Manganese .05 mg/l Free Chlorine <2 mg/l Hydrogen sulfide 0.0

A water analysis must be performed before installing the system. The information requested above can be obtained from your local water utility. If your water analysis shows that any of these parameters are not within range, additional pretreatment and/or higher frequency of maintenance may be required. Contact Procam Controls, Inc. for assistance. The presence of silica or flocculants such as alum or cationic polymers in the feedwater may cause membrane fouling and may require chemical pretreatment or periodic membrane replacement. Please note that membrane failure due to fouling is not covered by the warranty.

Getting to know the OptiPure M-Series:

The following gives you a general idea of the components of the system.

Cabinet

3/8" Quick Connect feedwater inlet.

Drain Line, 1/4" Tubing

Tank ShutOff Valve.

Process Water Storage Tank.

Sediment Prefilter Housing. Replacement Filter #: PCG-01-98

Tank Pressure Gauge

Process Water Valve

Process Water Tap

Carbon Prefilter Housing. Replacement Filter #: PCKX-01-97

Section 2 - Installation

1. Using the 3/8” OD blue tubing, connect from the feedwater valve to the feedwater

inlet.

2. Run the 1/4” OD blue tubing drain line to an appropriate drain. Observe local

plumbing codes and supply an appropriate air gap.

3. Close the Tank Shutoff Valve.

4. Open the Process Water Tap Valve. Place a container underneath the valve to collect

the water.

5. Open the ball valve connected to the Feedwater Inlet.

6. Plug the power supply into a standard 115 VAC outlet. The solenoid valve will open

and the pump will begin operating. Water will begin running through the system and out the Process Water Tap. Check the plumbing connections for leaks and repair as necessary.

7. Let the system run in this configuration for a minimum of ten minutes. This is

necessary to flush the preservative solution from the system.

8. After the initial system flush is completed, open the Tank Shutoff Valve.

9. Close the Process Water Tap Valve. The system will now begin to fill the storage

tank.

Section 3 - Maintenance

The only routine maintenance required on the system is periodic replacement of the sediment and carbon prefilters and the postfilter. The prefilters should be changed quarterly under normal conditions, or more frequently if the system is operated on water with high levels of sediment or other contaminants which cause premature loading. The postfilter should be changed every six months.

Prefilter Change Procedure

1. Turn off the power by unplugging the power supply from the outlet.

2. Close Tank Shutoff Valve.

3. Close the ball valve at the inlet to the prefilter assembly.

4. Open process water tap to relieve system pressure.

5. Using the filter housing wrench, open the first housing on the left. Remove the old

filter and pour out any water remaining in the sump. If the sump is dirty, rinse it out. We recommend adding a 1/2 teaspoon of bleach and scrubbing the housing with a brush to sanitize and thoroughly clean the housing.

6. Inspect the O-ring. The O-ring must be free of cuts, nicks, and flat spots. Replace it

with a new O-ring if it is misshapen or damaged.

7. Install the new filter, Procam # 200-30320 into the housing and replace the housing

into the head. Tighten the housing by hand until it is snug. Be careful not to overtighten the housing. Do not use the filter wrench.

8. Repeat steps 3 through 5 for the filter on the right. Replacement filter is Procam #

300-00500.

9. Close the Process Water Tap.

10. Open the ball valve at the inlet to the prefilter assembly.

11. Open the Tank Shutoff Valve.

12. Plug the power supply into the electrical outlet.

13. When the system starts, check for leaks.

Post-Treatment Cartridge Change Procedure

The Post-Treatment Cartridge is located within the cabinet just above the prefilter housings. It's function is to neutralize the dissolved carbon dioxide and to inhibit biological growth in the tank. The media will not plug up and does not dissolve, replace every 6 months.

1. Turn off the power by unplugging the power supply from the outlet.

2. Close Tank Shutoff Valve.

3. Close the ball valve at the inlet to the prefilter assembly.

4. Open process water tap to relieve system pressure.

5. Remove cabinet cover by lifting at the back and tilting forward as you step back.

6. Disconnect the tubing from the inlet and outlet of the Post-Treatment Cartridge.

FLOW

See "How to use Quick-Connect Fittings" for instructions on removing and attaching tubing.

7. Pull the old cartridge out of the clips mounted to the cabinet base.

8. Insert the new cartridge. IMPORTANT: Orient the cartridge according to the

FLOW direction arrow to ensure that the water flows through the filter in the proper direction.

9. Re-install the tubing into the inlet and outlet fittings on the new filter.

10. Close the Process Water Tap.

11. Open the ball valve at the inlet to the prefilter assembly.

12. Open the Tank Shutoff Valve.

13. Plug the power supply into the electrical outlet.

14. When the system starts, check for leaks.

15. Use Procam # 300-01199 for Post-Treatment Cartridge replacement.

For easy filter cartridge replacement scheduling utilize FilterTrak, the automated filter replacement management resource. www.filtertrak.com

Component Identification:

The following section helps identify system components.

Selective Rejection Membrane & Pressure Vessel

PostTreatment Cartridge. Part #: 300-01199

Feedwater Solenoid

Pressure Booster Pump

Tank Pressure Switch, set to shut-off at 60-65 psi.

Process Water Valve-Green Handle

Tank ShutOff Valve.

Tank Pressure Gauge Indicates when tank is full.

Drain Line 1/4" Tubing

Feedwater Inlet connection & Valve 3/8" Quikconnect

Tank ShutOff Valve

Reject Line with Flow Restrictor inserted in end of tubing.

Process Water Line.

Process Water Check Valve

Transformer

115 vac / 24vac

Tank Pressure

Switch

Feed Water Shut

off valve

Pressure

2 12

Wiring

pump

1 122

MiniFlo_II

05.20.98

N/A

OptiPure OPM80-25 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual