OptiPure FX-22PCR Installation Manual

Installation, Operation & Maintenance Manual
Foodservice Filtration Systems
Reduce Chloramine, Chlorine, Particulate, Taste & Odor
DO NOT DISCARD - GIVE THIS MANUAL TO THE OWNER AFTER INSTALLATION
Installation must conform to all local plumbing codes and regulations.
Do NOT use with water that is microbiologically unsafe or of unknown quality without adequate disinfec­tion before or after the system.
Connect system to cold water supply only! Water temperature must not exceed 100°F/38°C.
Do NOT solder plumbing connections attached to the lter housing or inlet valve. High temperature will damage these components.
Do NOT over-tighten tting connections into inlet valve or housing outlet. Always back-up valves and ttings with a wrench to avoid turning the valve.
Allow a minimum of 3” under the housing to allow for sump removal and lter replacement.
Do NOT mount the system near a heat source or above the electrical wiring or any device or area that would be adversely affected by water.
Do NOT mount the system behind equipment. The unit must be easily accessible for lter replacement.
Failure to change cartridges per recommended intervals with OptiPure replacement cartridges may lead to system failure and property damage.
Introduction
Your new OptiPure FX-Series FoodService Filtration System will cleanse and condition the tap water providing optimum water characteristics for their specied applications. The result is reduced equipment maintenance require­ments, longer equipment life and improved quality and consistency of your products. Proper system installation and routine lter changes will ensure years of trouble-free operation and performance.
The OptiPure System is built with the nest and most advanced materials and each system is quality inspected and pressure tested prior to shipment. With proper installation and routine maintenance, you will have years of trouble­free operation.
Please refer to this manual when performing routine lter changes. The instructions make periodic maintenance quick and easy, and ensure that you will receive maximum benet from your system.
System Specications & Dimensions Inlet/Outlet Connections: 3/4” FNPT All systems ow left (inlet) to right (outlet) Chloramine Reduction Capacity: 60,000 gals. (226,800 Liters)
Capacity: Change filters at gallon rating or at least every 6 months or when pressure gauge needle enters the red zone on the outlet gauge while water is flowing through the filter system under normal operating conditions.
Operating Specications Maximum Pressure: 125 psi/8.6 bar Maximum Temperature: 100°F/38°C
Installation Precautions
• Do NOT install the system backwards with the feed water line connected to the outlet.
• Do NOT use liquid pipe compounds for tting connections. USE two to three wraps of teon tape.
• Do NOT allow system to freeze. Turn off water supply to housing and drain housing if temperature falls below 32°F.
• Do NOT install system in direct sunlight or where system is exposed to harsh chemicals or may be subjected to being struck by moving equipment, carts, mops or any other item that may cause damage.
• IF water hammer is evident, install water hammer arrestors before OptiPure unit.
• Do not apply heat to the inlet ball valve, outlet divert valve or adapter screwed into valves. This will damage the valves beyond repair.
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Model FX-22PCR+
Capacity: 50,000 gals./189,270 L Service Flow Rate: 5 gpm/18.9 lpm
INLET
Stainless Steel beverage tubing adapters are includ­ed with systems to adapt to 1/2” I.D. beverage tubing.
IMPORTANT: DO NOT OVER-TIGHTEN IN VALVES. USE 2-3 WRAPS OF TEFLON TAPE ONLY.
Outlet Divert Valve -
OUTLET
Used for Flushing Filters or relieving pressure.
FLUSH CONNECTION
Position 1
Installation Procedure
1. Turn off all equipment to be fed by the OptiPure System.
2. Locate water supply cut-off valve and turn off.
3. Install a 3/4” full-ow ball valve on the water supply side that will feed the water system.
4. Anchor the OptiPure System on a wall stud or suitable mounting material spanning wall studs.
5. Run a suitable line from the 3/4” full-ow ball valve at the tap water source to the inlet ball valve on the left side of the OptiPure system. Use 2-3 wraps of teon tape and brace the inlet ball valve on the system with a wrench when connecting the feed water line. NOTE: DO NOT OVERTIGHTEN CONNECTION FITTING INTO BALL VALVE (a stainless steel 3/4”mpt x 1/2” hose barb adapter elbow is included to easily connect beverage tubing).
6. Select the appropriate size tubing for the equipment being fed and connect it to the 3/4” female pipe thread outlet of the OptiPure System (a stainless steel 3/4”mpt x 1/2” hose barb adapter is included to facilitate installation to beverage machine). Connect the tubing to the equipment at this time. A divert valve is included on the outlet side of the OptiPure system to facilitate ushing when changing lters. Install a piece of 1/2”id hose on the hose barb adapter on the bottom of the divert valve outlet.
7. With OptiPure inlet valve closed, slowly open the 3/4” full-ow ball valve at the tap water source. Check for leaks.
8. Turn the handle on the outlet divert valve down towards the male 3/4” thread with the 1/2 Hose Barb adapter. Open the system inlet feed valve and allow water to ush through system for 10 minutes at the specied system ow rate to allow air and any carbon nes to escape. NOTE: NO ACTIVATION IS REQUIRED FOR THE OPTI­PURE SYSTEM TO PERFORM PROPERLY. FLUSHING IS RECOMMENDED TO ALLOW AIR TO ESCAPE THE SYSTEM AND REMOVE ANY CARBON FINES PRIOR TO CONNECTING TO EQUIPMENT.
10. Open all water supply valves and check for leaks.
11. If no leaks turn on equipment and check for normal operation.
12. Attach the Service Log to the Installed OptiPure System and ll in install date.
CTO-20B
Position 2
CCM-20B
Position 3
CCM-20B
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Operation With adequate pressure, normal operation of the OptiPure System is completely automatic. Dependable operation involves only monitoring of outlet pressure, periodic lter changes and service documentation.
Pressure Gauge Monitoring Periodically monitor the pressure gauge on the OptiPure unit. If the needle on the gauge ever enters the red zone it may be an indication that the lters have become clogged with sediment. Ideally the pressure should never drop into the red zone.
Filter Cartridge Replacement Procedure IMPORTANT: Determine whether all equipment connected to the OptiPure System must be turned off prior to shutting off water supply from lters.
1. If required, turn off equipment.
2. Turn OFF water to OptiPure System by closing Inlet Ball Valve.
3. Press the red button or use outlet divert valve to release pressure.
4. Remove housing(s) - use lter wrench if necessary.
5. Clean inside of housing sumps with warm water. If desired, disin­fect housings using a teaspoon of household bleach in a lter bowl of water. Let stand 5 minutes, and then discard and thoroughly rinse sump.
6. Insert new cartridges into lter housings. Match cartridge model numbers to model numbers on the system bracket.
7. Make certain the O-ring is properly positioned and reinstall lter housings (hand tighten only - the lter wrench is not required). Check O-ring for damage and replace if damaged or distorted.
8. Slightly open the inlet ball valve; push the red pressure relief button to release trapped air until a small amount of water comes out - release the red button and fully open the ball valve. If not equipped with a red pressure release button use the drain divert valve on the outlet to bleed off excess air pressure.
9. Turn the handle on the divert valve on the outlet down and ush the new cartridges to drain or bucket for ten (10) minutes or until water runs clear.
10. VERY IMPORTANT: With water supply inlet valve OPEN and water ow conrmed, turn on connected equipment. Failure to supply water to equipment may cause serious damage.
11. Record lter change.
2.
3.
8.
6.
4.
7.
Replacement Filter Cartridges OptiPure Filter Systems are designed, tested, and certied with OptiPure lter cartridges with proven performance, size and operating capacities. Use of replacement cartridges other than those specied will void war­ranties, certications and may compromise equipment protection, water quality and cartridge life.
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Maintenance The only routine maintenance your OptiPure System should ever require is periodic lter cartridge changes or replacement sump O-rings. Filter changes are necessary for optimum performance of your foodservice equipment. If the system sizing recommendations have been followed the OptiPure System is designed to provide a six (6) month lter replacement interval on most tap water.
Filter Change Frequency Several situations will mandate lter changes. Complete lter sets should be changed when any of the following apply:
• Six (6) Months have passed since unit installation or previous lter change.
• Reduced water ow.
• Pressure gauge needle enters the red zone or drops below pressure required for equipment operation. If lter change frequency is less than 6 months due to pressure drop, it may be necessary to add additional preltra­tion or evaluate system sizing recommendations.
Part # Replacement Parts
600-10022 20” Filter Sump
600-99004 O-Ring
520-12076 Outlet Divert Valve
520-12010 Valve, Inlet Ball
530-20019 Gauge, Pressure
600-99009 Wrench, Housing
600-99206 Pressure Relief Button Kit
Models FX-22PCR+ Independently Tested and Certied against NSF / ANSI Standard 42 for the reduction of:
Aesthetic Effects Chloramine, Chlorine Taste and Odor Particulate Reduction: Class I
NOTE: Testing was performed under standard labora­tory conditions, actual performance may vary. It is recommended that you have your water supply tested to determine your actual water treatment requirements.
For further information regarding OptiPure Certied systems visit the NSF website at www.NSF.org.
System Cartridge Qty
FX22PCR+ CTO-20B 1
CCM-20B 2
OptiPure warrants the quality of workmanship of their system components and assembly, except for replacement cartridges and membranes, for a period of 36 months. OptiPure Systems are designed, tested and certied with OptiPure cartridges. Use of replacement cartridges or parts other than those specied will void warranties and Certications, and compromise equipment protection, water quality and cartridge life.
Manufactured by OptiPure
2605 Technology Dr. Bldg. 300 Plano, TX 75074 USA
P: 972.881.9797 F: 972.422.6262 email: techsupport@optipure.net
©2013 Procam Controls, Inc. FX22PCR+iom1013
division of Procam Controls, Inc.
www.optipurewater.com
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