ChangesThe illustrations of the bench drill and upright drill might in some details deviate from the illustra-
tions of this operating manual but this will have no influence on the operation of the bench drill
and upright drill.
Any changes in the construction, equipment and accessories are reserved for reasons of
enhancement. Therefore, no claims may be derived from the indications and descriptions.
Errors excepted!
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21 / 07 / 2014Page 4 Bench drill and upright drill B24H ; B28H (B) (Vario) ; Version 2.1.7
Safety
1Safety
Glossary of symbols
OPTIMUM
MASCHINEN - GERMANY
calls on you to get in action
enumeration
This part of the operating manual
does explain the meaning and how to use the warning references contained in this operating
manual,
does explain how to use the bench and upright drilling machine,
highlights the dangers that might arise for you and others if these instructions are not fol-
lowed thoroughly,
informs you on how to prevent dangers.
In addition to this operating manual, please note
applicable laws and regulations,
legal regulations for preventing an accident,
the prohibition, warning and mandatory signs as well as the warning notes on the bench drill-
ing machine.
Consult OSHA, state and local regulations in order to determine compliance, danger and risks to
the operator.
ALWAYS KEEP THIS DOCUMENT CLOSE TO THE BENCH DRILL AND UPRIGHT DRILL
FOR FUTURE REFERENCE.
gives further advice
INFORMATION
If you are unable to solve a problem using this manual, please contact us for advice:
Exclusive USA Agent
LDS Industries, LLC
930 W. National Ave.
Addison, IL 60101
Tel.: 1-630-785-6437
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OPTIMUM
MASCHINEN - GERMANY
1.1Safety warnings (warning notes)
1.1.1Classification of hazards
We classify the safety warnings into various le vels. The table below gives an overview of the
classification of symbols (pictogram) and warning signs for each specific danger and its (possible) consequences.
Pictogramwarning alertdefinition/consequence
Safety
DANGER!
WARNING!
CAUTION!
ATTENTION!
Information
In the case of specific dangers, we replace the pictogram
Threatening danger that will cause serious injury or
death to people.
Risk: A danger that might cause serious injury or death
to a person.
Danger or unsafe procedure that might cause injury to
people or damage to property.
Situation that could cause damage to the machine and
to the product and other types of damages.
No risk of injury to people.
Application advice and other important or useful information and notes.
No dangerous or harmful consequences for people or
objects.
General
danger
with a warning ofinjuries to
hands,
hazardous
electrical
voltage
,
or
rotating parts.
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Safety
1.1.2Other pictograms
OPTIMUM
MASCHINEN - GERMANY
Warning of
automatic start-up!
Activation forbidden!
Use protective
boots!
Wear a safety suit!Protect the environment!
Use safety glasses!Contact address
Disconnect main power!
Use ear protection!
Use protective gloves!
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OPTIMUM
MASCHINEN - GERMANY
1.2Proper use
WARNING!
In the event of improper use of the bench drill and upright drill
•there may be a risk to personnel,
•there may be a risk to the machine and other items,
correct functioning of the bench drill and upright drill may be affected.
The bench drill and upright drill is designed and manufactured to be used in environments where
there is no potential danger of explosion. The bench drill and upright drill is designed and manufactured to produce holes in cold metal or other not health hazardous or not burnable material
by using a rotating cutting tool with several chucking grooves.
If the bench drill and upright drill is used in any way other than prescribed above, modified without authorization of Optimum Maschinen Germany GmbH, then the bench drill and upright dr ill
is being used improperly.
We do not take liability for damage caused through improper use.
We would like to accent that any modifications to the construction, or technical or technological
modifications that have not been authorized by Optimum Maschinen Germany GmbH will also
expire the guarantee.
It is also part of proper use that
Safety
the maximum values of the bench drill and upright drill are complied with,
the operating manual is constantly observed,
inspection and maintenance instructions are observed.
„Technical Data“ on page 16
WARNING!
Very serious injury due to improper use.
It is forbidden to make any modifications or alternations to the operating values of the
bench drill and upright drill! They could endanger employees and cause damage to thebench drill and upright drill.
1.3Possible dangers caused by the bench drill and upright drill
The bench drill and upright drill is state of the art.
Nevertheless, there is a residual risk as the bench drill and upright drill operates with
high revolutions,
rotating parts,
electrical voltage and currents.
We have used construction resources an d safety techniques to minim ize the health risk to persons resulting from these hazards.
If the bench drill and upright drill is used and maintained by employees who are poorly qualified,
then there might be a risk resulting from incorrect operation and unsuitable maintenance of the
bench drill and upright drill.
INFORMATION
Everyone involved in the assembly, commissioning, operation and maintenance must
be duly qualified,
strictly follow this operating manual.
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Safety
Due to improper use
there is a risk for the employee,
the machine and further property might be endangered,
the function of the bench drill and upright drill could be effected.
Always disconnect the bench drill and upright drill if cleaning or maintenance work is being carried out.
WARNING!
The bench drill and upright drill may only be used with the safety devices activated.
Disconnect the bench drill and upright drill immediately whenever you detect a failure in
the safety device or when they are not mounted!
All additional installations carried out by the operator must incorporate the safety
devices prescribed.
This is your responsibility being the operator!
„Safety devices“ on page 10
1.4Qualification of employees
OPTIMUM
MASCHINEN - GERMANY
1.4.1Target group
This manual applies to
the operators,
the users,
the maintenance staff.
Therefore, the warning notes refer to both operation and maintenance of the bench drill and
upright drill.
Determine clearly and make a permanent decision in who will be responsible for the different
activities on the machine (operation, maintenance and repair).
Vague and unclear assignment of responsibilities constitute a safety hazard!
Always disconnect the bench drill and upright drill from the main electrical power supply. This
will prevent your machine from being used by unauthorized personnel.
1.4.2Authorized persons
WARNING!
Incorrect use and maintenance of the bench drill and upright drill constitute a danger for
the staff, objects and the environment.
Only authorized persons may operate the bench drill and upright drill!
Persons authorized to operate and maintain should be trained technical staff and instructed by
the ones who are working for the operator and for the manufacturer.
The operator must
Obligations
of the
operator
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train the staff,
instruct the staff in regular intervals (at least once a year) on
-all safety standards that apply to the bench drill and upright drill,
-the operation,
-accredited technical guidelines,
check the knowledge of the staff,
OPTIMUM
MASCHINEN - GERMANY
document training / instructions,
require the staff to confirm participation in training / instructions by means of a signature,
check if the staff is aware of safety rules and dangers in the workplace so that they observe
the operating manual.
The user must
Safety
Obligations
of the user
Further
require-
ments to the
qualification
have followed a training on the operation of the bench drill and upright drill,
know the function and performance,
before commissioning
-have read and understood the operating manual,
-be familiar with all safety devices and regulations.
For working on the following machine parts, additional requirements are being applied:
Electrical parts or operating agents: shall only be performed by an electrician or under the
guidance and supervision of an electrician.
Before starting work on electrical parts or operating agents, following measures are to be performed in the following order:
Disconnect main electrical power.
Ensure that the machine cannot be turned on again.
Check that there is no voltage.
1.5Safety measures during operation
CAUTION!
Risk due to inhaling of health hazardous dusts and mist.
Dependent on the material which need to be processed and the used auxiliarie s dusts
and mist may be caused which might impair you health.
Make sure that the generated health hazardous dusts and mist are safely sucked off at
the point of origin and is dissipated or filtered from the working area. Use an appropriate
suction unit.
CAUTION!
Risk of fire and explosion by using flammable materials or cooling lubricants.
Take additional preventive measures in order to safely avoid health hazards before
processing flammable materials (e.g. aluminum, magnesium) or before using flammable
additives (e.g. solvents).
1.6Safety devices
Operate the bench drill and upright drill only with properly functioning safety devices.
Stop the bench drill and upright drill immediately if there is a failure in the safety device or if it is
not functioning for some reason.
It is your responsibility!
If the safety device has been activated or has failed, the bench drill and upright drill must only be
operated again when
the cause of the failure has been removed,
you have made sure that there is no existing danger for persons or objects.
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Safety
WARNING!
If you bypass, remove or override a safety device in any other way, you are endangering
yourself and other persons working on the bench drill and upright drill. The possible consequences are the following
•injuries due to components or parts of components flying off a high speed,
•contact with rotating parts,
•fatal electrocution.
WARNING!
The separating protective equipment which is made available and delivered together with
the machine is designed to reduce the risk of workpieces or fractions of them which
being expelled, but not to remove them completely.
The bench drill and upright drill includes the following safety devices:
an EMERGENCY-STOP button,
a drilling machine table with T-slots to fasten the workpiece or a vice,
a protective cover for the pulleys with positioning switch.
1.7Safety check
OPTIMUM
MASCHINEN - GERMANY
Check the bench drill and upright drill at least once per shift. Inform the person responsible
immediately of any defect or change in the operation function.
Check all safety devices
at the beginning of each shift (with the machine stopped),
once a week (with the machine in operation),
after every maintenance and repair work.
Check that the prohibition, warning and information labels as well as the markings on the bench
drill and upright drill
are legible (clean them, if necessary),
are complete.
INFORMATION
Use the following overview to organize the inspections.
General inspection
ItemInspectionOK
Protective coverMounted, securely tightened and not damaged
Signs, markingsInstalled and legible
Date: Inspector (signature):
Functional test
ItemInspectionOK
EMERGENCY-STOP
push button
Date: Inspector (signature):
Once the emergency stop button is activated, the bench
drill and upright drill should be switched off.
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OPTIMUM
EMERGENCY-
STOP button
T-slots for clamping
blocks
(14 mm (0.55"))
MASCHINEN - GERMANY
Functional test
ItemInspectionOK
Safety
Stop position switch
protective cover
V-belts
drill chuck guard The bench drill and upright drill must only switch on when
Date: Inspector (signature):
The bench drill and upright drill must not switch on, if the
protective cover of the pulleys is opened.
the drill chuck protection is closed.
1.8EMERGENCY-STOP button
CAUTION!
After actuating the EMER-
GENCY-STOP button, the drill
spindle will turn for a few seconds more, depending on the
previously selected speed.
.
Img.1-1: EMERGENCY-STOP B24H, B28HB
B28H (Vario)
1.9Drilling table
The drilling table is equipped
with T-slots for clamping
blocks.
WARNING!
Risk of injury due to parts
flying off at high speed.
Securely fix the workpiece
on the drilling table.
Img.1-2: Drilling table
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Safety
protective
cover
clamping screw
drill chuck protection
1.10Separating protective devices
1.10.1Protective cover of the belt pulleys
A protective cover for the belt
pulleys is mounted on the drilling head. A switch is integrated
in the protective cover which
monitors that the cover is
closed.
INFORMATION
YOU CANNOT START THE
MACHINE IF THE PROTECTIVE COVER IS NOT CLOSED.
1.10.2Drill chuck guard
Adjust the drill chuck guard to the correct height before you start working.
OPTIMUM
MASCHINEN - GERMANY
Img.1-3: Protective cover
To do so, detach the clamping screw,
adjust the required height and
retighten the clamping screw.
A switch is integrated in the fixture of
the drill chuck guard which monitors
that the cover is closed.
INFORMATION
YOU CANNOT START THE
MACHINE IF THE DRILL CHUCK
GUARD IS NOT CLOSED.
1.11Personal protective equipment
For certain work, personal protective equipments is required. Such as:
Safety helmet,
Safety glasses or face guard,
Protective gloves,
Safety shoes with steel toe caps,
Ear protection.
Before starting work, make sure that the prescribed personal protective equipment is available
at the workplace.
Img.1-4: Drill chuck guard
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CAUTION!
Dirty or eventually contaminated personal protective equipments might cause disease.
Clean your personal protective equipment
•after each use,
•regularly, at least once a week.
OPTIMUM
MASCHINEN - GERMANY
Personal protective equipment
Protect your face and your eyes: Wear a safety helmet with a face guard for every work, especially for the kind of work where your face and eyes are exposed to hazards.
Use protective gloves when lifting or handling pieces with sharp edges.
Wear safety shoes when fitting, dismantling or transporting he a vy com p on e nts.
1.12Safety during operation
In the description of work with and on the bench drill and upright drill we highlight the dangers
specific to that work.
WARNING!
Before activating the bench drill and upright drill, double-check that
•staff will not be endangered,
•no damage is caused to equipment.
Safety
Avoid unsafe working practice:
Make sure that your work does not endanger anyone.
The instructions of this manual must be observed strictly during assembly, operation, mainte-
nance and repair.
Do not work on the bench drill and upright drill if your concentration is reduced, for example,
because you are taking medication.
Observe the regulations for the prevention of accidents issued by your association for the
prevention of accidents and safety in the workplace or other inspection authorities.
Inform the inspector of any danger or failure.
Stay at the machine until all rotating parts have come to a halt.
Use the prescribed personal protective equipment. Make sure to wear a well-fitting work suit
and a hairnet, if necessary.
Do not use protective gloves when drilling.
1.13Safety during maintenance
Inform the operating staff on time of any repair and maintenance work.
Report all safety-relevant changes or performance details of the bench drill and upright drill.
Document all changes, have the operating manual changed accordingly and train the machine
operators.
1.13.1Switching-off and securing the bench drill and upright drill
Turn the bench drill and upright drill off using the main switch and use a padlock to prevent the
switch from being turned on without authorization or by accident. Keep the key in a safe place.
All machine components and hazardous voltages are disconnected. Only the points marked with
this pictogram are not included.
21 / 07 / 2014Page 14Safety Bench drill and upright drill B24H ; B28H (B) (Vario) ; Version 2.1.7
2014
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Safety
1.14Use of lifting equipments
WARNING!
Use of unstable lif ting and load-suspension gear that might break under load can cause
very serious injuries or even death.
Check the lifting and load-suspension gear on
•sufficient load capacity,
•perfect condition.
Observe the regulations for the prevention of accidents issued by your association for
the prevention of occupational accidents and safety in the workplac e or other inspection
authorities.
Fasten the loads properly. Do not walk under lifted loads !
1.14.1Mechanical maintenance work
Remove all protection and safety devices before starting maintenance w ork and re-install them
once the work has been completed, such as:
If you remove protection or safety devices, refit them immediately after completing the work.
Check if they are working properly!
1.15Accident report
Inform your superiors and LDS Industries immediately in case of accidents, possible sources of
danger and any action which almost lead to an accident "Near misses".
"Near misses" may have many possible causes.
The sooner they are notified, the faster these causes can be eliminated.
1.16Electrical
Have the machine and / or the electrical equipment checked regularly, at least every six months.
Eliminate immediately all defects such as loose connections, defective wires, etc.
A second person must be present during work on live components, to disconnect the power in
case of an emergency.
Disconnect the bench drill and upright drill immediately if there is a malfunction in the power
supply!
„Maintenance“ on page 49
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OPTIMUM
MASCHINEN - GERMANY
2Technical Data
The following data which give dimensions and weight are the manufacurer’s authorized machine
data
Technical Data
2.1Power connection
Motor input capacity
2.2Drilling capacity
Drilling capacity in steel20mm (0.787")28mm (1.102")
Throat165mm (6.496“)200mm (7.874")
Spindle travel lifting85mm (3.346")105mm (4.134")
2.3Spindle
Spindle taper2 MT3 MT
2.4Drilling machine table
B 24 HB 28 HB, B 28 H
1HP, 115V, 60HZ, 1Ph1HP, 115V, 60HZ, 1Ph
B 28 H Vario
2HP, 23 0V, 60HZ, 1Ph
B 24 H
B 24 H
B 24 H
B 28 HB, B 28 H
(Vario)
B 28 HB, B 28 H
(Vario)
B 28 HB, B 28 H
(Vario)
Dimension of the table
length x width of the working surface
T-slot dimension14mm (0.551")
Maximum distance
spindle - table
Maximum distance
spindle - base
Working surface base
length x width of the working surface
280mm (1 1.02") x
300mm (11.81")
515mm (20.28")858mm (33.78")
681mm (26.81")
280mm (1 1.02") x
260mm (10.24")
340mm (13.39") x
360mm (14.17")
B 28 H (Vario)
1274mm (50.16")
B 28 HB
699.5mm (27.5“)
B 28 HB, B 28 H
360mm (12.60") x
360mm (12.60")
B 28 H Vario
370mm (14.57") x
360mm (12.60")
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21 / 07 / 2014Page 16Technical Data Bench drill and upright drill B24H ; B28H (B) (Vario) ; Version 2.1.7
The noise level emission of the bench drill and upright drill is below 76 dB(A). If the bench drill
and upright drill is installed in an area where various machines are in operation, the acoustic
influence (immission) on the operator of the bench drill and upright drill may exceed 85 dB(A).
INFORMATION
This numeric value had been measured on a new machine under conventional operating conditions. Depending on the age or wear of the machine, the noise behavior of the machine might
change.
Furthermore, the extent of the noise emission is also depending on manufacturing
influence factors, such as speed, material and clamping conditions.
Temperature41 - 95 °F
Rel. humidity25 - 80 %
B 24 H
Toothed rackcommercial lubricating grease
Columnacid-free lubricating oil, e.g. machine oil, motor
B 28 HB, B 28 H
(Vario)
oil
INFORMATION
The mentioned numerical value is an emission level and not necessarily a safe
working level.
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OPTIMUM
MASCHINEN - GERMANY
Unless the degree of noise emission and the degree of noise disturbance are depending on one
another it is not possible to use it in order to reliably determine if it is necessary to take further
preventive measures or not.
The following factors influence the actual degree of the noise disturbance of the
operator:
•Characteristics of the working chamber, e.g. size or damping behavior,
•Other noise sources, e.g. the number of machines,
•Other processes proceeding nearby and the period during which the operator is exposed to
the noise.
Furthermore, the admissible pollution level may be different from one country to another due to
the national regulations.
This information regarding the noise emission should allow the operator of the machine to perform a better evaluation of the endangerments and risks.
CAUTION!
The machine operator has to wear an appropriate ear protection depe nding on the overall
stress caused by noise and on the basic limit values.
We generally recommend using a sound and ear protectio n.
Technical Data
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Technical Data
2.10Dimensions B24H
OPTIMUM
MASCHINEN - GERMANY
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Img.2-1: Dimensions B24H
OPTIMUM
MASCHINEN - GERMANY
2.11Dimensions B28HB
Technical Data
Img.2-2: Dimensions B24HB
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Technical Data
2.12Dimensions B28H
OPTIMUM
MASCHINEN - GERMANY
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Img.2-3: Dimensions B28H
OPTIMUM
MASCHINEN - GERMANY
2.13Dimensions B28H Vario
Technical Data
Img.2-4: Dimensions B28H Vario
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21 / 07 / 2014Page 22Technical Data Bench drill and upright drill B24H ; B28H (B) (Vario) ; Version 2.1.7
Assembly
3Assembly
3.1Scope of delivery
Please check immediately that nothing had been damaged during transportation and that all
components are complete. Compare the delivery volume to the attached packing list.
3.2Transport
Center of gravity
Attachment positions (marking the positions for the
attachment position gear)
OPTIMUM
MASCHINEN - GERMANY
Prescribed transport position (marking the top
side)
Means of transportation to be used
Weights
WARNING!
Machine parts which fall off forklift trucks or other t r ansport vehicles could cause very
serious or even fatal injuries. Follow the instructions and information on the box.
WARNING!
Use of unstable lifting and load suspension gear that breaks under load can cause very
serious injuries or even death.
Check that the lifting and load suspension gear has sufficient load capacity and is in per-
fect condition. Observe the rules for preventing accidents issued by your association for
the prevention of occupational accidents and safety in the workplac e or other inspection
authorities.
Hold the loads properly. Never walk under suspended loads!
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OPTIMUM
MASCHINEN - GERMANY
3.3Storage
ATTENTION!
Improper storage may cause important parts to be damaged or destroyed.
Store packed or unpacked parts only under the following ambient conditions.
Please follow the instructions and indications on the transportation box:
Fragile goods (goods require careful handling)
Protect against humidity and humid environment s
„Environmental conditions“ on page 17.
Assembly
Prescribed position of the packaging box (marking the
top side – arrows pointing upward)
Maximum stacking height
Example: non-stackable – do not pile any further packaging boxes on top of the first packaging box
Consult LDS Industries if the bench drill and upright drill and accessories have to be stored for a
period of over three months or under different external conditions than those given here
„Information“ on page 5.
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