Optima Company 600 - 1700 User Manual

IVT Optima
600 - 1700
FOR THE USER
User Guide
Art. no: 12313 Version 1.0
Thank you for choosing a heating installation from IVT Industrier AB
We hope that our heating installation meets your expectations and gives you many years of energy saving. We want you and your family to enjoy a good economy at the same time as you actively safeguard the environment. We have taken today’s demands on heating systems into consideration and believe that your Optima will give you many useful functions in the future. Your heating installation features an advanced control unit that monitors and controls the temperature in the house and contributes towards improved overall economy.
IVT is the leading heat pump manufacturer in the nordic countries. More than every second heat pump comes from IVT. We have worked with solutions to reduce energy consumption on the environment’s terms for more than 30 years. Today we can present the widest range of heat pumps for effi cient energy saving in all types of housing and properties.
Manual Heat pumps IVT Optima 600 - 1700 IVT Industrier AB, 2007/09 Article number: 12313 Version 1.0
Copyright © 2007. IVT Industrier AB. All rights reserved. IVT reser ves the right to make changes to the product without prior notice.
This manual contains copyright protected information that is the property of IVT Industrier AB. No part of this document may be copied or for warded, electronically or mechanically, without prior, written permission from IVT Industrier AB. This includes photographing and translation to another language.
Table of Contents
Innehåll
FOR THE USER .............................................................................................................. 5
Important information ........................................................................................................................... 5
How a heat pump works ........................................................................................................................ 6
Technology in and around the heat pump ...........................................................................................................................6
Component parts of the heat pump......................................................................................................... 8
IVT Optima 600-1100 ........................................................................................................................................................ 8
Component parts of the heat pump......................................................................................................... 9
IVT Optima 1400-1700 ...................................................................................................................................................... 9
Control unit Rego 800 ......................................................................................................................... 10
Automatic defrosting .........................................................................................................................................................10
The control unit’s operating modes .................................................................................................................................... 11
The control unit’s control method for heating ....................................................................................................................12
Control panel ...................................................................................................................................... 13
Status lamp ......................................................................................................................................................................13
Menu dial .........................................................................................................................................................................14
Power switch (ON/OFF) ..................................................................................................................................................14
Menu display .................................................................................................................................................................... 14
How to use the control panel ............................................................................................................................................. 14
Symbol overview ...............................................................................................................................................................14
Menu levels ........................................................................................................................................ 15
Menu ................................................................................................................................................. 15
Menu overview .................................................................................................................................................................15
Set the heating ..................................................................................................................................................................16
Extra hot water .................................................................................................................................................................16
Temperatures ....................................................................................................................................................................17
Advanced menu .................................................................................................................................. 18
Overview .........................................................................................................................................................................18
Set the heating ..................................................................................................................................................................19
Set the desired room temperature ......................................................................................................................................21
Time limited settings.........................................................................................................................................................21
Heating season .................................................................................................................................................................22
Heating, maximum operating time at hot water requirement ............................................................................................22
Hot water settings .............................................................................................................................................................23
Timers ..............................................................................................................................................................................24
Setting the clock ................................................................................................................................................................24
Alarm log .........................................................................................................................................................................25
Access level .......................................................................................................................................................................25
Return to factory settings...................................................................................................................................................25
Deactivate alarm buzzer ................................................................................................................................................... 25
Program version ...............................................................................................................................................................25
Maintenance ....................................................................................................................................... 26
What to do if a fault occurs .................................................................................................................. 28
Dimmed menu display ......................................................................................................................................................28
Emergency operation ........................................................................................................................................................28
All alarms and warning windows .....................................................................................................................................29
Technical information .......................................................................................................................... 35
Factory settings .................................................................................................................................................................35
Technical information ......................................................................................................................................................36
Sound levels ......................................................................................................................................................................36
Sensor table ...............................................................................................................................................................37
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For the user
Important information
IVT Optima is a family of heat pumps, that extract energy from outdoor air to produce water based heating and, if required, hot water for your house. The family consists of Optima 600, Optima 900, Optima 1100, Optima 1400 and Optima 1700, which cover different levels of output requirement.
Optima can be connected to an existing electric/oil-fi red boiler or to an electric cassette, which provides a complete heating installation. In this case, a hot water heater is often connected so that the hot water is also managed by the installation. The electric/oil-fi red boiler or electric cassette works as additional heat if the heat pump cannot manage all heating itself, e.g. if the outdoor temperature is too low.
The heating installation is controlled by a control unit, which is in a separate control cabinet. The control unit controls and monitors the total system using different settings for heating, hot water and other operations. The settings are made by the installer and the user via a control panel.
Important information for the user
Note
It is important as the user that you read through this guide. Under no circumstances may you make settings that are designed for the installer. This can cause serious malfunction of the heat pump.
Optima 600-1100 can also be connected to electric boiler IVT 290 A/W to provide a complete installation for both heating and hot water as the electric boiler contains a hot water heater. The electric boiler functions as additional heat when necessary. In this case the control unit is located in the electric boiler.
When the heat pump has been installed and started there are a number of points you should check regularly. This may concern an alarm triggering or performing basic maintenance actions. Initially you should perform these actions on your own. This manual describes each step in detail. If the problem remains you should contact your dealer.
This guide contains a description of Optima, what it consists of, mainte­nance, settings etc. For information regarding use of the existing electric/oil-fi red boiler, see the boiler’s documentation. Operating instructions for IVT 290 A/W are described in its own guide. Also read this if you have Optima 600-1100 with 290 A/W.
Note
Only a trained and qualiÞ ed technician may carry out repairs to this machine. Incorrect repairs can lead to serious risks to the user, and a reduction in savings. Visits from an authorised Service representative to make corrections or adjustments after such a
repair, cannot in such cases be carried out free of charge, not even during the warranty period.
5
How a heat pump works
How a heat pump works
The heat pump collects heat from the outdoor air
The Optima heat pump has been manufactured for easy and reliable use as well as to provide your house with inexpensive and environment friendly heating. The easiest way to describe how a heat pump works is to say it works like a refrigerator, however, the other way round. In a refrigerator heat is moved from the inside to the outside. In a heat pump the heat, in the outdoor air, is moved into the house. The heat pump is placed on the outside of your house. The heat that is in the air, even at temperatures below zero, is converted by the compressor, heat exchanger and condenser into hot water, which heats your house.
The heat pump can also produce domestic hot water. However, this requires a hot water heater to be connected. Electric boiler 290 A/W contains a hot water tank, which means that there is always hot water in the system (applies to Optima 600-1100 with 290 A/W). In this case, when the electric cassette or mixed additional heat, e.g. electric/oil-fi red boiler is used, an external hot water heater can be connected.
The heat pump requires additional energy, e.g. at low outdoor tempera­tures. This is obtained from the electric cassette, existing electric/oil-fi red boiler or from 290 A/W. Electric boiler 290 A/W is available in two versions, 9 kW or 13.5 kW.
When Optima is used together with the electric cassette, the unit can be supplied with a power guard (option). The task of the power guard is to temporarily disconnect the electric additional heat when using other power demanding appliances so that the main fuse does not blow. The power guard can also be used for Optima 600-1100 with 290 A/W.
Technology in and around the heat pump
The heat pump consists of four main parts:
1. Evaporator
Evaporates the refrigerant to gas and at the same time transfers the
heat from the air to the refrigerant circuit.
2. Condenser
Condenses the gas to fluid again and releases the heat to the heating
system.
3. Expansion valve
Lowers the pressure of the refrigerant.
4. Compressor
Increases the pressure of the refrigerant.
These four main parts are linked in two closed circuits. A refrigerant circulates in the heat pump, which in some parts of the circuit is in a liquid state and in other parts in a gas state. Read more about the properties of the refrigerant in the sidebar to the right.
Note
Boiling point in relation to the pressure
The boiling point of different liquids varies with pressure, the higher the pressure, the higher the boiling point. For example, water boils at +100ºC at normal pressure. Double the pressure and water boils at +120ºC. Half the pressure and water then boils at +80ºC. The refrigerant in the heat pump acts in the same way, the boiling point changes when the pressure changes. However, the boiling point of the refrigerant is as low as approximately -40ºC at atmospheric pressure. Consequently, it is also suitable for low heat source temperatures.
See the detailed description of the technologies used in the heat pump on the next page.
6
Pressure switch low
Suction accumulator
Bulb
Service connec­tion
How a heat pump works
Service connec­tion
2
Pressure switch high
4-way valve
Refrigerant fl ow in heating mode.
Refrigerant fl ow in defrost mode.
Heat transfer fl uid out.
Service connec-
6
1
Non-return
tion
valve
5
4
3
Heat transfer fl uid in.
The route of the refrigerant through the heat pump in heating mode
The refrigerant meets the outdoor air in the evaporator (heat exchanger). The air is drawn through the evapora-
1
tor by a fan located on top of the heat pump. The refrigerant, which was previously in a liquid state, will evaporate in this process. The pressure is low and heat is required. Heat is taken from the outdoor air. A sensor in the expansion valve (6) ensures the evaporator utilises as much of the "free energy" as possible before the refrigerant (in a gas state) is led into the compressor.
The compressor increases the pressure of the refrigerant. The temperature of the vapour reaches approximately
2
+100ºC. The warm gas is then led into the condenser.
The condenser is the heat pump’s heat emitting part. In the condenser, which is a fully soldered heat exchanger
3
in stainless steel, the refrigerant (gas state) meets the water from the heating system (radiators and fl oor coils). When the warm gas is cooled by the circulating heating water, it changes into a liquid state (condenses). Energy is emitted in this process to the heating system or the hot water. After the condenser, the refrigerant, which is now in liquid form, continues through a drying fi lter.
The drying fi lter is used to collect any moisture in the system. After the fi lter, the refrigerant passes through a
4
sight glass.
The sight glass is used to check the level in the system. There should be no bubbles in the sight glass during
5
normal operations. However, there might be bubbles when the heat pump is started and stopped or during defrosting. After the sight glass, the refrigerant continues on to an expansion valve.
The refrigerant pressure is lowered in the expansion valve. This also causes the temperature to drop. When the
6
refrigerant has left the valve and passes the evaporator it changes to vapour again. This completes the refrigerant circuit. The expansion valve is equipped with a sensor (bulb) just before the compressor. The sensor controls the amount of fl uid entering the evaporator.
7
Component parts of the heat pump
Component parts of the heat pump
IVT Optima 600-1100
When the heat pump is combined with 290 A/W, the control unit is integrated in 290 A/W, which also includes a hot water heater. The heat pump is installed outside, the electric boiler and any power guard are installed indoors.
When the heat pump is combined with electric cassette or existing electric/oil­fi red boiler, a control cabinet is included. This is located indoors, normally in the same room as the electric cassette or electric/oil-fi red boiler. The control unit is included in the control cabinet. The electric cassette or the optional unit for electric/oil-fi red boiler is also included and located indoors. Hot water heater is available as an accessory. This must be equipped with electric element if electric/oil-fi red boiler is used.
A power guard is available as accessory when electric cassette or 290 A/W is used.
290 A/W
Control
panel
Optima 600-1100
Rego 800
control cabinet
Power guard, option
Electric cassette, option
Rego 800 option for
Electric/oil-fi red boiler
Hot water
heater
Hot water heater
200/90, accessory
Hot water heater 300/160
with or without electric
element, accessory
Operating mode 600-1100 290 A/W Control
Optima with 290 A/W
Optima with mixed additional heat
Optima with electric cassette
••
•• •
••• •
cabinet
Electric cassette
8
Electric/oil-
fi red boiler
Power
guard
200/90 300/160 300/160 with
electric element
Component parts of the heat pump
Component parts of the heat pump
IVT Optima 1400-1700
When the heat pump is combined with electric cassette or existing electric /oil-fi red boiler, a control cabinet is included. This is located indoors, normally in the same room as the electric cassette or electric/oil-fi red boiler. The control unit is included in the control cabinet. The electric cassette or optional unit for electric/oil-fi red boiler is also included and located indoors. Hot water heater is available as an accessory. This must be equipped with electric element if electric/oil-fi red boiler is used.
A power guard is available as accessory when electric cassette is used.
Optima 1400-1700
Rego 800 control cabinet
Electric cassette, option
Rego 800 option for
Electric/oil-fi red boiler
Coil tank 302/502 with or
without electric element,
accessory
Operating mode 1400 Control
Optima with mixed additional heat
Optima with electric cassette
Operating mode 1700 Control
Optima with mixed additional heat
Optima with electric cassette
••
•• • •• •
••
•• • •• •
cabinet
cabinet
Electric cassette
Electric
cassette
9
Electric/oil-
fi red boiler
Electric/oil­fi red boiler
Power
guard
Power guard
Power guard, option
302 302 with electric
502 502 with electric
element
element
Control unit
Control unit Rego 800
The control unit makes sure the heat pump gives the best energy savings and that it runs for many years. The control unit controls and monitors the heating and hot water supply in your house. The monitoring function is es­pecially important, it shuts down the heat pump in the event of operational disturbances so that no critical parts are damaged.
Additional heat gives more output
Additional heating is required when the heat pump is unable to meet the heating requirements or when it has stopped due to an outdoor temperature that is too low. The additional heat is provided by an electric cassette, existing electric/oil-fi red boiler or electric boiler 290 A/W (Optima 600-
1100). Note that when the heat pump is running, the additional heat source only supplies the power that the heat pump cannot produce. When the heat pump is once more able to meet the heating demand, the additional heat is automatically switched off.
Hot water is given priority over heating water
In a house with water based heating a difference is made between heating water and hot water. The heating water is for radiators and underfl oor coils and hot water is for showers and taps. When electric boiler 290 A/W is included, hot water is heated in the electric boiler’s hot water heater. When the electric cassette or existing electric/oil­fi red boiler is included, an external hot water heater can be connected. In both cases, there must be a sensor, which detects the temperature of the hot water. The heating water passes through the hot water cylinder’s outer shell and heats up the hot water heater’s inner tank. The control unit makes sure the heating of hot water is given priority over the heating of the heating water.
Hot water
Heating water
Automatic defrosting
Ice may form on the evaporator at outdoor temperatures below +10ºC. When ice forms to an extent that it obstructs the air fl ow through the evapo­rator automatic defrosting starts. Defrosting is controlled by a four-way valve. The valve reverses the fl ow of the refrigerant in the circuit so that the hot gas melts the ice on the evaporator fi ns. See Refrigerant fl ow in defrost mode in the fi gure under the heading How a heat pump works.
There is also a fan defrost function, which means that hot air blows upwards through the fan to prevent it freezing solid.
10
The control unit’s operating modes
When a heat pump is installed, it must be set-up for a specifi c operating mode. An operating mode relates to the heat pump’s working situation which is dependent on the prevailing conditions, for example, whether an electric or oil-fi red boiler is to be connected.
It is the task of the installer to adjust the heat pump with the correct settings for the relevant operating mode and other conditions.
Heat pump with electric cassette
When the heat pump is used with one (or two) electric cassettes, the control unit in the control cabinet sets itself for this operation. This means that the heat pump works with additional heat from the electric cassette and that hot water is produced in an external hot water heater, if connected. A sensor located on the outside of the house sends information about the outdoor temperature to the control unit. The control unit controls heating and hot water production based on the read off current values and the set values.
Heat pump with mixed additional heat, e.g. an existing electric/oil-fi red boiler.
When the heat pump is used with an existing electric/oil-fi red boiler, the control unit in the control cabinet sets itself for this operation. This means that the heat pump works with additional heat from the electric/oil-fi red boiler and that hot water is produced in an external hot water heater, if connected. A sensor located on the outside of the house sends information about the outdoor temperature to the control unit. The control unit controls heating and hot water production based on the read off current values and the set values.
Control unit
Heat pump with electric boiler 290 A/W
(Optima 600-1100)
When the heat pump is used with 290 A/W, the control unit sets itself for this operation. This means that the heat pump operates with additional heat from the electric boiler and that the hot water is produced in the electric boiler’s hot water heater. A sensor located on the outside of the house sends information about the outdoor temperature to the control unit. The control unit controls heating and hot water production based on the read off current values and the set values.
11
Control unit
The control unit’s control method for heating
The control unit controls heating production based on an outdoor sensor or an outdoor sensor in combination with a room sensor.
Control with an outdoor sensor
Control with an outdoor sensor is the most common method used by the control unit to control the heat pump. A sensor is mounted on the external wall of the house (the wall that is the coldest and subjected to the least amount of sun). The sensor sends signals to the control unit in the heat pump. Control with an outdoor sensor means that the heat pump automati­cally regulates the heating in the house depending on the outdoor tempera­ture.
You determine the temperature of the heating system, in relation to the outdoor temperature, with the help of a number of settings (curves) stored in the control unit. The curve indicates the fl ow temperature for heating water in relation to the outdoor temperature. Selecting a lower curve gives a lower fl ow temperature and therefore higher energy savings.
Control with an outdoor sensor and a room sensor
Control with an outdoor sensor supplemented with a room sensor (accessory) means that you also place a sensor in a central position inside the house. This is connected to the heat pump and provides the control unit with information about the current room temperature. The signal affects the heat curve’s fl ow temperature. For example, it falls when the room sensor shows a higher temperature than the one set.
A room sensor is used when factors other than the outdoor temperature infl uence the indoor temperature of the house. For example, this can be when a stove or fan-assisted radiator is used in the house, or if the house is sensitive to the wind or exposed to direct sunlight.
Note
It is only the room where the room sensor is located that can infl uence regulation of the temperature.
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