Optima Company 3600O User Manual

WARNING: If the information in this manual is
not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
Optima 3600
Optima 3600
Direct Vented
Top or Rear Vent
Gas Room Heater
For use with natural gas or propane*
USERS’ INSTALLATION
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Installer: Please leave this manual with the appliance owner for future reference
7116 Beatty Dr Mission, BC V2V 6B4 Canada
OPERATION AND MAINTENANCE MANUAL
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
*Conversion kit required for Propane use
200-0217
DECEMBER 2005
INTRODUCTION
Thank you for purchasing the Optima 3600 Zero Clearance Direct Vented Fireplace Gas Heater.
The Optima 3600 is one of the most advanced direct vented zero clearance gas heaters on the market. It is designed using the latest technology and manufactured to the highest quality.
Some of the many features are:
True Zero Clearance No standoffs required.
Heater Classification It is classified as a heating appliance. Therefore, it can be
operated continuously for zone heating.
High Efficiency It has high efficiency; therefore, less expensive to operate.
Adjustable Flame The flame aesthetics and heat output can be adjusted to suit
the owner’s moods and heating needs.
Solid Construction It is constructed mainly of satin coated, aluminized and
galvanized steel for long life and durability.
Please read the manual carefully prior to installation and operation of the appliance. Proper installation, operation and maintenance of the appliance will provide you with many years of enjoyment.
We recommend you record the following information:
Fireplace Model Number: ODV - 3600 Serial Number:
Date of Installation:
Type of Gas Used by the Fireplace: Natural Gas Propane
Dealer’s Name & Address:
Dealer’s Phone Number:
TABLE OF CONTENTS
Page Caution & Safety Information 5 General Information 6 Appliance Dimensions 7 Installation Clearances 8 Electrical Connections, Fan System 9 Glass Door Removal 10 Log Placement 11 Installation Instructions 15 Optional Wall Switch or Thermostat 18 Top / Rear Vent Conversion 19 Allowable Termination Locations 20 Approved Vent Components 21 Venting Components - Parts List 22 Venting - Rear Vent 24 Venting - Top Vent 25 Horizontal Venting Instructions 26 Vertical Venting Instructions 27 Operation Instructions - Safety Information 28 Operation Instructions - Start Up & Shut Down Procedures 29 Maintenance 30 Troubleshooting 31 Servicing 33 Important Information 35 Replacement Parts List 36 Archgard Warranty 38 Warranty Registration Card 40
Optima 3600
CAUTION / SAFETY INFORMATION
Due to high temperatur es, the appliance should be loca ted out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and stay away to avoid burns or clothing ignition.
Young children s hould be carefull y supervised w hen they are in the same r oom as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any parts removed or opened for servicing of the appliance must be properly replaced prior to operating the appliance.
The appliance must be inspected before use and at least annually by a qualified service person. More frequent cleaning maybe required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartments, burners and circulating air passageways for the appliance be kept clean.
Venting terminals shall not be recessed into a wall or siding. This gas appliance must not be connected to a chimney flue serving a separate
solid fuel burning appliance. FOR YOUR SAFETY - Do not install or operate your Archgard Optima 3600 Direct
Vent Gas Fireplace without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Indust ries Warrant y and m ay prove hazardous.
This appliance must be installed by a qualified gas installer and the installation must conform to the installati on co de s.
Provide adequate c l ea rance around air ope nings of the appli a nc e. Never obstruct fr ont ope nings. Provide adequate clearances for proper operation and servicing of the appliance. This appliance must be properly connected to an approved venting system and
must not be connected to a chimney flue serving a separate solid fuel burning appliance.
5
Optima 3600
6
GENERAL INFORMATION
APPLIANCE CERTIFICATION
This appliance is tested and certified to the following US and Canadian gas appliance standards.
- ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heaters,
- CAN/CGA-2.17-M91 Gas-Fired Appliance fo Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this
appliance.
INSTALLATION CODES
This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada. Electrical connections and grounding must be in accordance with local codes, if any, if not, follow the current CAN/CSA C22.1 in Canada and ANSI/NFPA 70 in the US. This appliance is certified for installation in a bedroom or a bedsitting room. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit
is used. This appliance must be installed in accordance with the current Standard CAN/CSA Z240 1411,
Mobile Housing, or with the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard. Only for direct discharge without duct connection. This appliance must be
direct vented using listed Simpson Dura-Vent components.
SPECIFICATIONS
Natural Gas (NG) Propane (LP)
Manifold Pressure
Min. Supply Pressure for
Purpose of Input Adjustment
Orifice Size
Nominal I npu t Ra t ing
Altitude
Primary Air Opening
1.7-3.5 in. W.C. (0.4-0.9 kpa) 6.5-10.0 in. W.C. (1.6-2.5kpa)
4.5 in. W.C. (1.1 kPa) 11.0 in. W.C. (2.7 kPa)
#43 DMS #54 DMS
17,000 - 24,000 BTU/hr
(4.98 –7.03 kW)
0 - 4,500 ft. (0 - 1372 m) 0 - 4,500 ft. (0 - 1372 m)
closed 25% open
19,000 -24,000 BTU/hr
(5.57 - 7.03 kW)
HIGH ALTITUDE INSTALLATION
When installing this appliance beyond 4500 ft. (1372 m) above sea level, the appliance must be properly de-rated and installed according to local codes, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada.
Optima 3600
7
APPLIANCE DIMENSIONS
Optima 3600
INSTALLATION CLEARANCES
MANTLE & SIDEWALL CLEARANCES
8
CORNER FRAME DIMENSIONS
Mantle Height f rom Floor (B) Mantle Depth ( A)
40" (1016 mm) 12" (305 mm)
39" (991 mm) 10-5/16" (262 mm)
38" (965 mm) 8-9/16" (217 mm)
37" (940 mm) 6-7/8" (175 mm)
36" (914 mm) 5-1/8" (130 mm)
35" (889 mm) 3-7/16" (81 mm)
34" (864 mm) 1-11/16" (43 mm)
Sidewall clearance (C) = 6" (305 mm) from edge of unit Unexposed Back & Sidewalls = 0" Internal Ceiling = 40" (1016 mm) from floor Floor = 0" Mantle = See Chart Vertical Vent = 1” (25 mm) to outside surface Horizontal Vent = 1” (25 mm) to outside side and bottom surface Horizontal Vent = 2” (50 mm) to outside top surface.
Note: Check local codes for floor requirements. This fireplace is suitable for installation
on a combustible surface.
Optima 3600
9
ELECTRICAL CONNECTIONS, FAN SYSTEM
WARNING: Before starting, make certain the power supply is turned OFF.
The Optima 3600 comes complete with a temperature activated fan and rheostat installed and wired to an internal junction box. The heat sensor is factory set to close the circuit to the fan speed control at 110
0
(27
C).
Have a qualified electrician run a 120VAC supply line to the lower right side of the fireplace
before installing the appliance. There should be 18” (460mm) of the supply line free for ease of connection to the appliance. Connect the electrical supply line to the appliance at the same time the gas line is being connected to the appliance.
NOTE: This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
Remove or open the bottom (louver) grill. Remove the junction box cover. Run the line into the right side of the appliance through the hole in the rear of the junction box and hold with a standard ⅞” (22 mm) clamp. Connect the (black) supply conductor to the free black conductor from the speed controller with a marrette type wire connector. Connect the ‘neutral’ white supply conductor to the free white conductor from the fan with a marrette-type wire connector. Connect the ‘ground’ (green or bare) conductor to the ground screw in the junction box. Replace the junction box cover. A BX connector or other suitable approved wiring strain relief must be installed on the junction box.
0
F (430 C) and will turn off the fan when the temperature falls below 800 F
WIRING DIAGRAM
LINE
120 VAC
NEUTRAL
GROUND
LINE
NEUTRAL
GROUND
SPEED
CONTROL
black
black white black
white
green
To Appliance Body
SPEED
CONTROL
MO
110ºF (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
110ºF (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
Optima 3600
10
GLASS DOOR REMOVAL
Removing the Glass Door
Remove the top & bottom louvers (or optional front). Unhook the door latches found on the bottom of the firebox - shown below Carefully lift and remove the door. Place the door at a safe location where it cannot be scratched or damaged. If the glass door is damaged, it must be replaced with another glass door certified for this
appliance.
Replacement glass doors are available through your Archgard dealer (See Replacement
Parts page 36)
Replacing the Glass Door
Check the condition of the glass and the gasket before installing door. Carefully hook the door onto the 4 tabs on the top of the firebox. (2 left, 2 right) Connect the door latches, at the bottom of the door, by pulling forward on the 2 bottom
latches and hooking them over the lower door frame flange.
Install the top & bottom louvers (or optional front).
If the glass has been damaged contact your dealer and replace the door assembly with a new assembly provided by your dealer.
WARNING:
Do not attempt to remove the glass door when the appliance is hot. Do not abuse the glass door. Do not strike or slam the glass.
BOTTOM LATCH
TOP LATCH
Optima 3600
11
LOG PLACEMENT
The Archgard pan burner and fiber logs are designed to give a realistic fire package, and are created to maintain their appearance from the day they were originally installed. Care must be given when first installing the logs and when removed for servicing, as they can be damaged or broken if not handled properly.
After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
Gas and vent connections must be made before installing the logs and embers on the pan burner.
NOTE: Improper placement of logs may cause sooting on the internal parts and glass, and will not be covered under warranty. Do not use broken or damaged logs.
WARNING: Failure to position the parts in accordance with these diagrams or failure to
use only parts specifically approved with this appliance may result in property damage or
Refer to the pictured instructions on the following pages that will show you how to correctly place the logs. The bottom of each log has a code stamped on it that can be used as a refer­ence to help locate the correct log.
IMPORTANT: Pins & holes must be aligned with logs & burner.
LOCATOR PINS ON B U RNER SHOWN
LOCATOR PINS
Optima 3600
LOG PLACEMENT - CONTINUED
STEP 1 - PLACE REAR LOG (#146) ON PINS AND BURNER AS SHOWN
146
12
STEP 2 - PLACE LEFT LOG (#144) ON PIN AND LOG AS SHOWN
144
Optima 3600
LOG PLACEMENT - CONTINUED
STEP 3 - PLACE FRONT LOG (#147) ON PINS AND BURNER AS SHOWN
147
13
STEP 4 - PLACE RIGHT LOG (#145) ON PIN AND LOGS AS SHOWN
145
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