Optima 1000 A, 1500 A, 1000 E, 1000 P, 1500 P Instruction Manual

...
INSTRUCTION MANUAL
Optima air curtains 04
SECURITY ADVICE SYMBOLS
¡Attention, Danger, Safety advice!
¡Danger from electric current or high voltage!!
¡Injuries risk!
¡Danger! Do not step under hanging load.
Important Information
AIRDOM05032-R2(02/02/06)
AIR CURTAINS
Air curtains are produced in accordance with the latest technical standards. Our quality assurance program includes material controls and function tests in every steep of the process to obtain a high quality and reliable final product with a long trouble-free life.
Air curtains are ideal for controlling the interior ambient of industrial and commercial premises that need to maintain the doors open. Air curtains create a laminar air stream over the opening doorway and acts as an invisible barrier which efficiently divides the interior ambient from the exterior; reduce heating and cooling cost meanwhile increasing the employees and clients comfort. They contribute to a comfortable climate in the entrances and interior of the premises, protect from the cold and the heat, repel gust of wind and minimize the entrance of airborne dust, fumes, pollutants and flies.
The casing is made of zinc plated sheet steel finished in epoxi-polyester white, RAL 9016, as standard. Microdrilled suction grill with washable dust filter functions. Aluminum blow-out nozzle, airfoil-like profiled. . Optima models are equipped with direct drive external rotor motor of extremely low noise level, 100% speed controllable, protected through thermal contact and directly connected to the tangential impeller. High efficiency impeller statically and dynamically balanced according to DIN/ISO 1940, quality 2,5.
Water coils are available for pumped warm water 80/60ºC. The tested pressure is of 8 bars. Electric heating coils are protected against overheat through thermal contacts and sensors and when the air curtain is switched off, the fans continue working until the unit has cooled sufficiently. Electrical power supply box and “plug and play” control connector plate are placed on top of the unit and makes unnecessary to open the service door. The communication between the air and heating control panel is digital through low-voltage cable with telephone plugs (RJ45). Prepared for all kinds of accessories (thermostatic valves, room thermostats, door contact, automatic controllers, anti-frost protectors, etc…).
WORKING CONDITIONS
Air curtains are designed for use with ambient air, pumped warm water or electric heat. The standard heated versions are equipped with an electric heater or water coils of 80/60ºC or 60/40ºC In order to avoid overheating in the motors and internal elements, the water circulation valve must be closed while the air curtain is turned off. The ambient temperature should always be over +4ºC. For lower temperatures the unit must be protected with anti-freeze thermostat.
The suction temperature shouldn’t be over 40ºC. The discharge air temperature shouldn’t be over 50ºC.
TRANSPORT AND STORAGE
Attention! Heavy load. Do not steep under hanging load during the transport or assembly.
When carrying material, make sure it is not damaged by the forklift (fork penetration in the packaging). Please observe the packaging instructions.
Store in dry place and weather protected in its original packing. Cover opened boxes with a tarpaulin and protect the unit against the influence of dirt.
Don’t put heavy loads or steep on over the packed unit and avoid distortion of casing or other damages.
Storage temperatures are between -20ºC and +40ºC.
CHARACTERISTICS
Self-supporting housing made of galvanised steel, painted epoxi-polyester structural white colour RAL 9016.
Cross-flow fans furnished with 2 speed external rotor motor.
Frontal micro-perforated inlet grille with regenerable filter
functions for easy use. No intensive filter servicing is necessary.
"P" types include water coils. "E" types include electrical shielded batteries, 2 power steeps with power switches included. "A" types are without heating, air only.
Linear blow-out jets with aluminium anodised air controlled lamella adjust, type airfoil.
Controller and regulation included.
SPECIFICATIONS
Optima
1000 A
Optima
1000 P
Optima
1000 E
Optima
1500 A
Optima
1500 P
Optima
1500 E
Power fan W 45/80 45/80 45/80 61/112 61/112 61/112 Current A 0,23/0,37 0,23/0,37 0,23/0,37 0,33/0,55 0,33/0,55 0,33/0,55 Voltage V 230~1 230~1 230~1 230~1 230~1 230~1 Speed r.p.m. 1.350 1.350 1.350 1.300 1.300 1.300 Air flow min./máx. m3/h 750/1.100 750/1.100 750/1.100 1.100/1.600 1.100/1.600 1.100/1.600 Power heating kW - 6,95 4/6 - 10,15 6/9 Voltage* V - - 400~3 - - 400~3 Strength 400V A - - 4,7/7,9 - - 6,8/13,4 Temperature rise. ºC - 11/15 11/15 - 11,5/16,5 11,5/16,5 Weight Kg 17 21 20 22 28 26 Noise level dB(A) 41/50 41/50 41/50 43/52 43/52 43/52 Maximum height ** m 2,2 2,2 2,2 2,2 2,2 2,2
(*) “E” models available with electrical heating coil 230V single phase. (**) Depending on conditions of installation
DIMENSIONS
Optima
1000 A
Optima
1000 P
Optima
1000 E
Optima
1500 A
Optima
1500 P
Optima
1500 E
A mm 1000 1000 1000 1500 1500 1500 B mm 940 940 940 1440 1440 1440
MOUNTING INSTRUCTIONS
Installation work, electrical wiring, mechanical maintenance and service must be done by qualified persons observing these instructions and in accordance with all applicable norms and standards. Each unit should be able to be disconnected according to the applied norms. If the unit is operated with additional controller, please consider the instructions of operation manual of controller.
For all electrical connections there is no need to open the service door. All necessary connections are external and placed on the top of the unit.
Power supply
The connection of the power supply is made on the top-external part of the air curtain. For an ambient air or water heated air curtain, only single phase 230V is needed. In case of an electric air curtain you must connect both single (230V) and three-phase (380V) in white connection box.
Junction box for air only and water heated air curtains: Terminals L, N, (230V) and Earth.
Junction box: terminals 2, 3, 4 (three-phase) for electrical heating and L, N, (230V) and Earth for fans.
Control connector plate
To connect the controller there is a plate located on the top of the unit. The communication between the connector plate and the controller is digital through low-voltage cable with telephone plugs (RJ45). This cable, 20m length, is included with the air curtain.
There are two types of connections: for water air curtains or only air with the telephone plugs and the green terminal plate for the electric valve (photo on left) and for electric air curtains with telephone plugs and the black connection box (photo on the right).
Ceiling or wall mounting
Units are provided with 4 suspension points (M8) located on the top of the unit and also 4 threaded ones at the back of the unit (M8). This way there can be used ones or others depending on the installation (in­ceilining mounting or wall-mounting). The exact situation of the fixation points is reflected in the curtain dimensions paragraph.
A minimum of 150mm is recommended above de top of the unit to allow for wiring to power supply junction box, connectors plate and service. The curtains should be assembled in the ceiling using threaded rods, tensors, wall mounting brackets and other supports.
The anchor should be managed according to each unit weight shown on the technical data page. Fixation angles can be supplied as described in the accessories paragraph.
Warm water heat exchangers
Two thread connectors of ½” inches are external and placed on the top of the unit.
It is recommended to install 2 shut-off water valves (supply and return) in order to close the circuit and avoid water leakage during coil maintenance or repair.
In addition, it’s also recommended to install a draining point in the highest part of the heating water circuit. When required, install a secondary pump in order to increase the efficiency of the thermal exchange.
Electrical heat exchanger
The electrical heat exchanger is already connected.
The part of maneuver works with 230V and the power with 400V three phase current. The heat exchanger has 3 resistances in bar form that combined among them they give us 2 stages of power. The first stage provide us 2/3 of the total power and the second one the maximum power.
All electrical heat exchangers are protected against overheats. They have a security that rearms automatic when the temperature it’s over 50ºC and another with manual rearms for temperatures over 80ºC that blocks only the electrical heat exchanger. Also, in case we turn off the air curtain and the temperature exceeds of 50ºC, the air curtain will start the fans until the temperature descends of this degrees.
The electric controllers have the option of external thermostat that turns on and off the heater in order to control the temperature.
During the first uses it usually removes scent but it disappears in a few days.
Air curtains schemes connection
Following wiring diagrams are enclosed:
Only air and warm water air curtain.
Electric heating air curtain.
For connecting the air curtain to a PLC, the systems scheme would be supplied.
For connecting the air curtains in series with only one controller:
Connector plate with auxiliary output
To controller
To next curtain
Loading...
+ 11 hidden pages