All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the written permission of SILCA S.p.A.
Edition: october 2011
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy
The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors. The
Manufacturer reserves the right to alter the information without prior notice, except when they affect safety. This document or any of
its parts cannot be copied, altered or reproduced without written authorization from the Manufacturer. Keep the manual and look after
it for the entire life cycle of the machine.
The information has been drawn up by the manufacturer in his own language (Italian) to provide users with the necessary indications
to use the key-cutting machine independently, economically and safely.
Page 3
INDEX
GUIDE TO CONSULTATION ...........................................................................................1
GENERAL ........................................................................................................................2
8DISPOSING OF MACHINE ......................................................................................40
9AFTER-SALES SERVICE ........................................................................................41
9.1How to request service .................................................................................. 41
Appendix 1 -
ELECTRIC DIAGRAMS
........................................................................... I -IV
Page 5
OPTIKA LIGHTOperating manual - English
7
8
9
2
1
3
6
4
7
7
3
5
5
5
10
1
9
11
1
1
1
1
GUIDE TO CONSULTATION
This manual has been produced to serve as a guide for u sers of the
carefully; it is essential if you wish to operate your machine safely and efficiently
Consultation
The contents of the manual are divided into sections relating to
Common technical terms are used in this manual. To assist those with little experience of keys, below is
an illustration of the terms most frequently used
:
OPTIKA LIGHT
.
device. Read it
Fig. 1
1) Head
2) Neck
3) Shoulder
4) Blade
5) Tip
6) Back
7) Cutting
8) Stem
9) Bit
10) Tip stop
11) Shoulder stop
Copyright Silca 20111
Page 6
Operating manual - EnglishOPTIKA LIGHT
GENERAL
The OPTIKA LIGHT device has been designed according to the specifications of the Electromagnetic
Compatibility Directives.
The material used in the manufacture of this d evice and components employed during its use are not
dangerous and render OPTIKA LIGHT compliant with directives
Use
Instructions for installation and use of the
If the device is used differently or for purposes different from those described in this manual, the customer
will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen danger to the operator or
any third parties may arise from incorrect use of the machine
Negligence in the use of the machine or failure on the part of the operator to observe the instructions given
in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such
cases
.
It is therefore indispensable to read the operating manual carefully in order to make the best use of
the device and benefit from its potential
OPTIKA LIGHT
.
Instructions manual
The instructions manual provided with the machine is essential to its proper use and to carry ou t the
necessary maintenance.
We therefore recommend protecting the manual from damage in a safe sheltered place, easily to hand
uick consultation.
for q
Further risks
There are no further risks arising from the use of the
OPTIKA LIGHT
.
device are those laid down by the manufacturer
.
device
.
.
Protection and safety precautions for the operator
The
OPTIKA LIGHT è
designed are easily carried out at no risk to the operator.
The adoption of general safety precautions and o bservance of the instructions prov ided by the
manufacturer in this manual eliminate all human error, unless deliberate
The
OPTIKA LIGHT
•Power supply
The device is powered by electricity through a 15 Vdc universal power supply unit, provided.
Attention: as the device has no master switch, it remains live when connected.
ATTENTION: if the power supply must be cut off, wait at least 10 seconds before re-connecting OPTIKA LIGHT
to the mains.
•Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest and
safest way possible. There is no danger of removable parts being replaced wrongly or unsafely
•Software Update
The machine can be updated by USB PEN (provided with the machine) using the Silca Remote Service
program (ch. 6.3.8, page 36).
•Machine identification
The
OPTIKA LIGHT
device is built entirely to the Machine Directive. The operations for which it has been
.
device is designed with features which make it completely safe in all its parts
device is provided with an identification label that shows the serial number
.
.
(fig. 2).
Fig. 2
2Copyright Silca 2011
(*)
see
ch.8 DISPOSING OF MACHINE, page 40.
Page 7
OPTIKA LIGHTOperating manual - English
315 mm
600 mm
530 mm
A
DD
B-C
F
E
F
1TRANSPORT
The
OPTIKA LIGHT
carried by one person, even when packed
1.1Packing
The OPTIKA LIGHT device is packed in a strong cardboard box, the dimensions of which are shown in
fig. 3 sufficiently robust to be used for storing the machine for long periods.
Inside the packing box the device is fully prote
The shells and cardboard box ensure safe transportation and protect the machine and all its parts.
device is easily transported and is not dangero us to handle. The device can be
.
cted by expanded polyethylene shells.
Fig. 3
1.2Transport
To avoid da maging the
prevent sudden movements or rough handling from damaging the machine, persons or things
OPTIKA LIGHT
it must always be tran sported in its packing case. This will
.
1.3Unpacking the machine
ATTENTION: if the device comes from a cold environment, to prevent the effect of condensation on the devices
1.4
ATTENTION:
lenses it is necessary to wait a few hours before use (unpacking).
To remove the machine from the packing box
1)
Open the box without damaging it so that it may be used again (removals, dispatch to manufacturers
for repairs or servicing
2) Remove the upper protective panel (A) and the two blocks (B) and (C).
3) check the contents of the box, which should comprise:
- 1 OPTIKA LIGHT device enclosed in protective shells
- 1 power supply unit
- 1 accessories kit
- 1 set of documents, including: operatin
4) Take out the 2 side protection shells (D) by pulling them upwards.
5) Grip the two top cavities (F) and lift the machine.
Handling the machine
When the device has been unpacked, place it directly on its workbench
This operation can be carried out by one person, firmly holding the device gripping the two top cavities
(F) or the base.
never lift the device by holding the clamp opening lever (B) (
).
:
g manual, spare parts list and guarantee
.
fig. 7, page 7).
1.5Checking for damage
OPTIKA LIGHT
have all been carried out according to the instructions in this manual. However, it is always advisable to
check that the machine has not suffered any damage
is solid and compact and will not normally damage if transport, unpacking and installation
.
Copyright Silca 20113
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Operating manual - EnglishOPTIKA LIGHT
Power supply unit
USB PEN *
For use with Optika Light applications only
Power cable
Light shade device
for bit and pump keys
Setting template Z23
Quick Guide
to apply to the device (ch.4.1)
Cleaning tools
clamp cleaning brush
key cleaning brush
Adhesive hooks for Quick Guide
2ACCESSORIES PROVIDED
The tools provided by Silca are those necessary and sufficient for carrying out the operations involved.
(*) USB PEN contains:
•Silca Remote Service" program with which to download the updates for the Optika Light
program directly from the Silca web site (ch. 6.3.8, page 36).
•Silca key database sub-divided into geographical macro areas.
•CUSTOM key database created by user, if applicable.
•Recovery program for Optika Light. (ch. 6.3.8, page 36)
4Copyright Silca 2011
Page 9
OPTIKA LIGHTOperating manual - English
flat keys
head stop
flat keys
tip stop
male
bit keys
female
bit keys
keys
pump
**
**
shoulder stop
bit keys
key blank
profile
cut key
profile
3DESCRIPTION OF DEVICE
OPTIKA LIGHT is a key-reading device that incorporates high quality performance and precision.
OPTIKA LIGHT reads the profile and recognises most flat, bit and double bit keys if they are included
in the selected database.
(*) With a cut key the profile is read properly and re-
cognized only if the cuts have not touched or altered the part used for recognition. Example (fig.
4):
Fig. 4
(**) keys with a centre stop are run in COPY KEY only and require an optional adapter (ch. 6.2.3, page 28).
Copyright Silca 20115
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Operating manual - EnglishOPTIKA LIGHT
max.8,5mm
Max key thickness
Max. reading area
or stem diameter
max. 40mm
max.45mm
max. 40mm
knob/push buttonknob/push button
ENTERESC
3.1Main characteristics
•KEY CLAMP
The standard clamp is universal and takes all keys provided by Silca.
The clamp is opened and closed by means of a lever (B) (fig. 7, page 7).
The clamp has a rotation system that facilitates alignment of the keys. To rotate the key simply move
the lever to one side (B).
The clamp is easily removed to facilitate cleaning and maintenance operations) (ch. 7.1, page 38).
Fig. 5
Fig. 6
•DISPLAY
The display located on the top of the device comprises 5 lines of 20 characters each.
•CONTROLS
The pointer is moved by rotating the two knobs clockwise or anticlockwise.
-Press ENTER to confirm your choice or the operation in progress.
-Press ESC to go back or abandon the operation in progress.
•STAND BY
When the device is connected and switched on it remains on, as it does not have a master switch. If it
is not used within approximately
display goes black and key illumination goes off. This also happens when the device is left in order to
carry out a search for a key. In any case, just press or rotate one of the 2 knobs to reinstate normal
operation.
5 minutes
of switching on, it automatically goes onto stand by, the
Nota bene: the Stand By function has been adopted to safeguard duration of the display.
Nota bene: 16 hours after start the machine turns itself off automatically.
3.2Technical Data
DIMENSIONS: width: 190 mm - depth: 480 mm - height: 400 mm
NET WEIGHT: 9Kg.
6Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
B
A
C
E
D
F
Q
Q1
M
I
H
G
L
3.3Main operating parts
Fig. 7
OPTIKA LIGHT device
A -Key clamp
B -Clamp-opening lever
C- Display
D -ENTER Knob/push button
E -ESC Knob/push button
F -Illuminators
G -Power supply socket
H -Serial receptacle
I-USB receptacle (slave)
L -Double USB receptacle (master)
M -Power supply unit
Q -Quick Guide
Q1 -Adhesive hooks for Quick Guide
Fig. 8
Copyright Silca 20117
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Operating manual - EnglishOPTIKA LIGHT
M
power supply
cable
USB
Quick Guide
4DEVICE INSTALLATION AND PREPARATION
The device can be installed by the purchaser and does not require any special skills.
However, some checks and preparation for use have to be carried out by the operator.
4.1Separate Parts
•Power supply cable and power supply unit
Connect OPTIKA LIGHT to the power supply unit (M)
and connect to the po wer so urce by me ans of th e
power supply cable (fig. 9).
•USB PEN
Install the USB PEN in one of the 2 ports provided on
the back of the device (fig. 9).
Fig. 9
•Quick Guide
Apply the 2 adhesive hooks provided to the right or left-hand side of the Optika Light device, whichever
is the most convenient for the operator.
Attention: the distance between the 2 hooks should be the same as the distance between the 2
holes on the Quick Guide sheet (fig. 10).
Fig. 10
4.2Connection to external supply points
For the protection of the device and the operator’s safety it is extremely important to ensure that it is
connected to the power mains with the right voltage and by means of a properly
.
switch
8Copyright Silca 2011
earthed differential
Page 13
OPTIKA LIGHTOperating manual - English
200 mm
200 mm
200 mm
4.3Environmental conditions
The OPTIKA LIGHT device uses a series of instruments whose operation could be significantly affected
by the environment in which they work. The most suitable conditions for the device are:
•It is in any case advisable to avoid excessively damp or badly ventilated areas.
Nota bene:
suddenly from low (0°C or lower) to high (20-25°C), the lenses may cloud and condensation form.
In such cases the device must be placed in an area with constant temperature of 20°C if possible,
until the condensation on the lenses evaporates and the device can operate in normal conditions
like any device using lenses for reading images, whenever the temperature goes
4.4Positioning
Place the
of the machine
ATTENTION: position OPTIKA LIGHT device away from sources of light (spotlights, lamps, etc....).
ATTENTION: it is advisable to place the device in a
To facilitate use and maintenance, leave a clearance of at least 200 mm round the device
Check that th e machine is fi rmly placed an d steady; its horizontal position avoids ob stacles during
reading.
ATTENTION: make sure the device (power supply unit) voltage is suitable for your power supply, w hich should
be earthed and provided with a differential switch.
OPTIKA LIGHT
(9 Kg).
device on the mat provided, on a solid horizontal worktop suitable for the weight
clean dust-free environment.
(fig. 11).
.
Fig. 11
4.5Description of work station
The device needs only one operator, who has the following controls at his/her disposal
-display (C);
-knob/push buttons (D) (E);
-clamp (A).
Copyright Silca 20119
(fig. 7, page 7):
Page 14
Operating manual - EnglishOPTIKA LIGHT
ENTER
ESC
push button/knob
push button/knob
display
5USING OPTIKA LIGHT
Nota bene: the OPTIKA LIGHT device can be used in Stand Alone mode only.
5.1Interface flow on the machine
OPTIKA LIGHT comes with:
•a graphics display of 5 lines and 20 characters
•2 knobs/push buttons that move the di splay pointer up/do
pressing the knobs.
wn, right/left; functions are confirmed by
Fig. 12
5.2Initial operations
When the device is turned on, the display will show the following message:
Nota bene: only on initial start, the display will show the following message:
1) Turn the ENTER knob clockwise or anticlockwise to scroll and se
2) Press the ENTER knob to confirm the language selected (*).
Ver.Sw: 1.00.001 LIGHT
Ver.DB: 1.00
Italian
*English
French
German
Spanish
lect the required language.
10Copyright Silca 2011
Page 15
OPTIKA LIGHTOperating manual - English
Nota bene: the display shows the following message only on initial start:
Select Area
AFRICA-M.EAST
AMERICA
ASIA-OCEANIA
EUROPE
ITALY
CUSTOM
->
You are required to choose the GEOGRAPHICAL AREA (Database/Market) to load for the search.
ATTENTION: operation possible only with the USB PEN inserted.
The list comprises groups of key blanks referring to several GEOGRAPHICAL AREAS and a group that
can be defined by the USER (CUSTOM).
Use the Key Reader Program to create a group of CUSTOM key blanks.
1) turn the ENTER knob clockwise or anticlockwise to scroll and select the database to use.
2) press the ENTER knob to confirm the database selected.
After the message that appears during data download, the display shows the symbols for the functions
involved:
Key searchKey copyOptions
The display shows the first function of ’
-To enter one of the 3 functions in the menu simply turn the ENTER button/knob, select the function
(illuminated symbol) and press
-Press the
ESC
push button to leave the function.
Key search
ENTER
.
’ already selected.
Copyright Silca 201111
Page 16
Operating manual - EnglishOPTIKA LIGHT
5.3Fitting or removing the key into or from the clamp
W ARNINGS
To read the key and use the machine properly remember that:
•To avoid condensations on the devices lenses, it is recommended to not
move the device from a cold environment to a warm environment. If this is
the case, it is recommended to wait a few hours before use of the device.
•The key must be carefully cleaned. Any residue on the profile, such as
grease, deposits, filaments, dust or whatever, may cause errors (use the
brush provided).
•The key must be of the required type (see ch.3).
•The key must not be all black (plastic or surface treatment).
•For bit, double bit and pump keys the light shade adapter must be fitted.
•The key must be intact. If it is broken it must have a regular profile.
•The key must not be bent or twisted and the part to be read must be free of
dents (especially bumps in the material on the tip, or burrs).
•The key must be fitted into the centre of the clamp and not sloping (fig. 18).
Make sure it is not facing too far to the right or left (fig. 19).
•If the key is one of a bunch, it can still be read, as long as the clamp
functions and the key position are not affected.
Fig. 13
•Only keys can be fitted into the OPTIKA LIGHT device clamp (for maximum
dimensions see fig. 5, page 6).
Fitting
Nota bene: make sure the clamp (which can be opened and rotated) is well centred and not turned
fully left or right (fig. 13).
12Copyright Silca 2011
Page 17
OPTIKA LIGHTOperating manual - English
5.3.1KEY INSERTION
1) Take hold of the key head with one hand and with the
other lower the clamp opening lever (fig. 14).
2) With the clamp open fit the key, taking care that:
- the key is well centred on the clamp (not too far to
the right or left) (fig. 19).
- it is aligned as well as possible (not turned right or
left) (fig. 17).
3) For bit key s make sure the key head is aligned
horizontally.
Fig. 14
5.3.2BIT KEY INSERTION WITH LI GHT SHADE DEVICE
Opening the light shade device:
Hold the side of the adapter and lift
the closing tab.
Closing the light shade device:
Insert the key to be dimme d and
close the ad apter by l owering the
lever until it clicks into place.
Fig. 15 - light shade device
5.3.3KEY REMOVAL
Nota bene: the key must be removed only
when the clamp is open. Removing it with the
clamp
closed will damage the illuminators and
the key plate (glass).
1) Take hold of the key head with one hand and
with the other lower the clamp opening lever
(fig. 16).
2) With the clamp open, lift the key in it so that the
glass plate is no t scra tched and remove the
key.
3) Release the clamp opening lever.
Fig. 16
Copyright Silca 201113
Page 18
Operating manual - EnglishOPTIKA LIGHT
NO!YES
NO!YES
NO!YES
Fig. 17
Fig. 18
Fig. 19
14Copyright Silca 2011
Page 19
OPTIKA LIGHTOperating manual - English
Key search
Inserire la chiave
Insert the key
Insert the key
Insert the key
Insert the key
6INSTRUCTIONS FOR USE
The main functions that can be carried out on the OPTIKA LIGHT device are:
•Key Search
•Key Copy
•Options
6.1Key search
•This function is used to read/check the profile of an origina l ke y and fi nd the correspon ding
references if they are included in the database involved.
•This function is used to detect the profile of a spare ke
not known, by finding the corresponding reference (if included in the database).
y (not Sil
ca) when the Silca comparatives are
Press ENTER; the display will show:
Select key type:
Flat - Shoulder stop
Flat - Tip stop
Bit male
Bit female
Pump
Special bit female
-Turn the ENTER knob to select the type of key to be searched for (the description will be highlighted
by a yell
-Press the ENTER button and the display will show the message (the same for all types of keys):
ow strip over black characters.
Flat keysBit keys
-Insert the key according to the instructions below.
Copyright Silca 201115
Page 20
Operating manual - EnglishOPTIKA LIGHT
Example: FLAT - SHOULDER STOP
illuminators
key stop
end of milled
channels
-
The key stop must be past the illuminators
.
-
The end of milled channels must be beneath
the illuminators
.
Example: FLAT - TIP STOP
illuminators
end of milled
channels
-
The end of milled channels must be beneath
the illuminators
.
key stop
OK
NO!
NO!
illuminators
illuminators
6.1.1KEY POSITIONING
ATTENTION: the key must be carefully cleaned. Any residue on the profile, such as grease, deposits, filaments,
dust or whatever, may cause errors (use the brush provided).
Fit the key into the clamp (ch.5.3) and pay attention to the following instru
Example for FLAT KEYS (fig. 20)
a) the stop must be inside the clamp.
b) the end of the cutting channels on the profile must be situated in the illuminator area.
Example for BIT, PUMP, SPECIAL FEMALE KEYS (fig. 21)
a) the bit must be entirely inside the clamp.
b) there must be at least 10mm of the stem from the bit to the illuminators.
c) the part of the stem outside the clamp must be enveloped by the light shade device.
ctions:
Flat keys
Fig. 20
16Copyright Silca 2011
Page 21
OPTIKA LIGHTOperating manual - English
Example: DOUBLE BIT KEY
illuminators
light shade
Example: BIT KEY
illuminators
light shade
minimum
10 mm
minimum
10 mm
light shade
illuminators
minimum
10 mm
Example: PUMP KEY
Example: SPECIAL FEMALE KEY
light shade
illuminators
minimum
10 mm
devicedevice
devixe
device
-
The bit must go past the illuminators
.
-
A minimum of 10 mm. of stem must be inserted
.
-
The key stem must be entirely surrounded by the light shade device
.
Bit keys
Fig. 21
When the key involved is inserted, the display will show the profile.
Copyright Silca 201117
Page 22
Operating manual - EnglishOPTIKA LIGHT
left-hand bar
key alignment bar
(profile luminosity)
left-hand bar
key alignment bar
(profile luminosity)
key alignment bar
left-hand bar
(profile luminosity)
6.1.2VIEWING THE PROFILE
CASE 1: PERFECT VIEW OF PROFILE
The profile is perfectly visible on the
display, the profile luminosity bar is
complete and the 3 fine lines on the
alignment bar are visible. The bottom righthand corner of the display shows a smiley
and after two seconds the search
starts automatically.
Fig. 22
CASE 2: POOR VIEW OF PROFILE
The profile is NOT clearly visible on the
display; the left-hand luminosity bar is
incomplete and the 3 fine lines on the
alignment bar are not all visible.
Check the position of the key in the clamp:
- move the key slightly forward or back
and/or turn the clamp slightly to the left
or right until the display shows the
conditions in case 1.
Fig. 23
NOTES:
If the left-hand bar (referred to the
profile) on the display is not completely upwards,
lightly push the key head so that it advances well
into the clamp, or pull it out slightly (fig. 20).
The end of milled channels must be beneath the
illu
inators in any case. Sometimes the profile and
m
the surface condition of the key do not allow it to
extend completely (the left-hand bar could be halfway). With a left-hand bar below 70% of the total, key
recognition is either not good and/or wrong.
If the 3 fine lines on the alignmen
on the display, turn the clamp slightly to the left or
right (fig. 24) until the best conditions possible are
achieved.
luminosity of the
t bar are
not visible
Fig. 24
Fig. 25
18Copyright Silca 2011
Page 23
OPTIKA LIGHTOperating manual - English
left-hand bar (profile luminosity)
ENTER
Examples
ENTER
CASE 3: BADLY FOCUSSED VIEW OF PROFILE
The profile is not well defined even after
attempting the adjustments described in
case 2; the display does not show the
smiley , but in any case the search
can be made by pressing ENTER:
Fig. 26
The search can give 2 different results:
6.1.3SEARCH RESULT
a) the search is successful and the display shows the result.
b) the search is imprecise. This may be caused by:
incorrect positioning of the key
search parameters too strict
no Silca reference matches the key blank read
-
The display will show:
No key found!
Press ENTER
broader search
,
,
to start a
At this point press ENTER to automatically start a search with temporarily extended parameters
(the original parameters of the device are never changed).
If this extended search does not produce results, the display will show:
Copyright Silca 201119
Page 24
Operating manual - EnglishOPTIKA LIGHT
Groups of keys found
Identical keys
(profile, stem, bit)
ESC
2nd group
1st group
Key thickness or
stem diameter
Bit length or stem length
from stop to tip
Supplemental data
graduated scale
Profile compatibility
Hook position
The search has no t found any valid reference among the profiles included in the geographical area
covered by the search.
If you wish to include the profile in the database as a reference for future searches, it is advisable to
save it as a User Profile.
Fig. 27
•Identical keys (same profile and stem length or bit length) wi ll be shown on the same line,
separated by a space (fig. 27).
•Characters in brackets [E.g.: (A001), (A002) etc...] under
the name
of the key will blank show
the hook number (if entered by an operator using the USB PEN and the SKP "Key Reader
program" from a PC).
•01/03 = first group of 3 found (fig. 27)
1st group = highly compatible (see graduated scale)
next groups = quite or not very compatible
graduated scale = the more it’s extended, the more compatible the profile is
Viewing groups and key blanks
•
ESC knob rotation scrolls the group of keys
•
ENTER knob rotation scrolls the key blanks in the same group
.
.
20Copyright Silca 2011
Page 25
OPTIKA LIGHTOperating manual - English
1
B
2
KEY-BLANK profile
CUT key profile
search result: OK
CUT key profile
search result: NEGATIVE
6.1.4SPECIAL SEARCH CASES
a) SMALL FLAT KEY - HEAD STOP (WITH PLASTIC HEAD)
If the distance between the end of the plastic part and the stop is small, impeding proper viewing of the
stop cursor, proceed as follows:
1) Lower the clamp-opening lever (B) and without exerting pressure fit the key into the clamp until the
stop is visible (fig. 28-1) and the cursor is in the right position.
2) Align the upper bar and press ENTER; in this way the stem length reading is precise.
3) Pull the key out slightly (
the alignment bar centred and illumination bar up, press ENTER.
fig. 28-
2), release the clamp-opening lever to keep the key in place, then with
Fig. 28
Fig. 29
b) VEHICLE KEY WITH LASER TYPE CUTS
With a cut key the profile is read properly and recognized only if the cuts have not touched or altered
the part used for recognition.
Copyright Silca 201121
Page 26
Operating manual - EnglishOPTIKA LIGHT
device
light shade
12
ENTERENTER
c) SHORT-STEMMED MALE AND FEMALE BIT KEYS
If the distance between the end of the bit and the light shade device is small (short stem) and
when reading the cuts the left-hand bar cannot face fully up wards (referred to ins erted key ), proceed as follows:
1) Set the NO values in "Automatic Search" (see ch. 6.3.5, page 32).
2) Fit the key into the clamp
3) Press ENTER.
4) Pull the key out all the way and remove the light shade device.
5) Fit the key in again (without the light shade device) and press ENTER (fig. 30 - 2).
with the light shade device
; the display will show the profile (fig. 30 - 1).
Fig. 30
d) PUMP KEY WITH EXTRA SHORT STEM
For pump keys with extra short stems we suggest using the procedure described above (c).
22Copyright Silca 2011
Page 27
OPTIKA LIGHTOperating manual - English
Supplemental data
6.1.5SUPPLEMENTARY SEARCH DATA
After "Key search" press ENTER, the following display will appear:
Menu selection:
Key copy
Ignore length
Profile info
Save profile
Search by key Manuf.
Search types
1 - KEY COPY
FUNCTION NOT ENABLED IN THIS MENU.
2 - IGNORE LENGTH
This function allows to repeat a search ignoring the bit or stem length.
It is particularly useful when the stem or bit length is altered.
The function is only available for shoulder stop flat keys and all types of bit, double bit and pump keys.
By pressing ENTER the following message will appear:
The search will
be repeated without
considering bit
length
Press ENTER to start the search
.
3 - PROFILE INFO
Press ENTER, a list wi ll a ppear of r eferences t o spare key manufacturers different f rom t he Silca
reference blank (found by searching with OPTIKA LIGHT) and highlighted on the last line on the bottom
of the display:
-MAX limit for fields:
Name: max 14 characters
Make: max 14 characters
Hook: max 8 characters
•To delete the last edited character:
- select the "#" character, bottom right of the display and press ENTER.
•To save a text:
- press ESC to exit, then press ENTER to confirm.
•To save a read profile:
- select the “Save” symbol (disk) and highlight by turning the ENTER knob, then press the knob in.
A new key blank can be saved with an existing name, which will be overwritten by the new reading.
The key blank name is required (at least one character).
The key blank name must be unique in the database. Key blanks with the same name cannot be used.
Nota bene: if no name is given to a key blank, it will not be saved.
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OPTIKA LIGHTOperating manual - English
5 - SEARCH by KEY MANUFACTURER
Used to filter the results of a search by cylinder or lock make (manufacturer). In this way the result from
possible Silca references is more selective.
To quit the function Search by Make without keeping the set make, press the ESC button repeatedly
l the initial menu appears.
unti
-open a window with the current choice highlighted.
-use the ESC knob to scroll the initials that trigger updating of the list, with the first make starting with
the selected letter highlighted.
-use the ENTER knob to scroll makes in alphabetical order.
-use the ENTER knob to select the MAKE filter.
Search by key Manuf.
296
333
4TR
606
=>A
After selecting the Make filter a search is launched for the profile previously loaded with the new criterion
o
set filter.
r
If there is no result after a search by make, the possible condition is:
•The key is a new original one not yet produced by Silca S.p.A.
The profile of a loaded key can be saved by associating it to its manufacturer.
6 - SEARCH TYPE
FUNCTION NOT AVAILABLE
Copyright Silca 201125
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Operating manual - EnglishOPTIKA LIGHT
Key copy
6.2Key copy
Transmission to the IDEA electronic key-cutting machine
The OPTIKA LIGHT device is used to read then transmit the cuts of a bit key directly to the IDEA keycutting machine without the aid of a personal computer. OPTIKA LIGHT can be used as an alternative
to the optic reader on the IDEA key-cutting machine, considerably reducing reading times.
ATTENTION:
•the cuts on a bit key read by OPTIKA LIGHT can be transmitted only to the
IDEA electronic key-cutting machine
•Before transmitting the key to be cut, make sure that:
- the key-cutting machine is live
- the key-cutting machine is not in motion
- OPTIKA LIGHT and the key-cutting machine
are connected with a serial cable with adapter
(fig. 31) found in the OPTIONAL KIT.
The cuts for the key to be read by OPTIKA Light can be transmitted to the keycutting machine in the following way:
6.2.1TRANSMISSION FROM MAIN MENU
In the main menu select the “Key copy” icon:
1) press ENTER
Selez.tipo chiave:
Flat - Shoulder stop
Flat - Tip stop
Bit male
Bit female
Pump
Special bit female
Shoulder stop
2) select the type of bit key to be read
3) continue as with an ordinary search
Fig. 31
26Copyright Silca 2011
In the place of the results of an ordinary search the material selection and
number of pieces menu will appear.
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OPTIKA LIGHTOperating manual - English
MATERIAL:
PIECES:
[TRANSMIT]
4) Turn the ENTER knob to select the field.
•the selected field will be highlighted in yellow.
5) When the field “material” or ”pieces” is selected, turn the ESC knob to select the type of material of the
key blank to be used for the copy or to increase/decrease the number of pieces to be cut.
Default values are:
-Material = last material selected
-Pieces = 1
6) When the field “[Transmit]” is selected:
•press ESC to return to the main menu
•press ENTER to transmit the cuts to the key-cutting machine
Nota bene: the job will be received by IDEA in the “PC queue” and any jobs already in the queue will
be deleted.
6.2.2POSSIBLE ERRORS DURING COMMUNICATION WITH THE KEY-CUTTING
MACHINE
Key-cutting machine
in motion or unable
to receive data
from PC!
Appears during transmission, when the key-cutting machine is unable to receive data because it is on
start-up or in motion.
Operation not
possible with
connected machine
Appears if the key cutting machine connected to OPTIKA LIGHT is not the required one.
Major error
during transmission
Appears i f d uring tra nsmission there is an interruption i n the seri al con nection or an e rror i n t he
ission data.
transm
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Operating manual - EnglishOPTIKA LIGHT
adapter for
shoulder stop keys
D737017ZB
B
6.2.3SPECIAL CASE:
Use the optional adapter to copy keys with CENTRE STOPS (cod. D737017ZB)
1) Lower the lever (B) on the clamp and fit the adapter all
the way up against the illuminators (fig. 33).
2) With the lever down fit the key with its stop up against the
stop on the adapter (fig. 34).
ATTENTION: the bit must be facing left.
3) Release the lever and pro ceed w ith the operation in
question.
Fig. 32
Fig. 33
Fig. 34
28Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
Options
6.3Options
A series of ope rations, some merely consultations, by whi ch users can f amiliarise wi th the device,
customise it to their needs and check its operation.
Press ENTER; the display will show:
Select option:
Device data
Language
User profiles
Geographic area
Auto search
Ignore length
Hardware test
SW Upgrade
Set Password
Import hooks
Service menu
6.3.1DEVICE DATA
After confirmation of this function the display will show:
This is a read only display and the data shown cannot be edited.
6.3.2LANGUAGE
After confirmation of this function the display will show a list of all the languages available on the device:
•Turn the ENTER knob (clockwise or anticlockwise) to select a language (field illuminated).
•Press the ENTER knob to view the selection asterisk.
Press ESC to go back to the previous menu; the language remains the one already in use.
Nota bene: to make the chosen language operative, disconnect the device and wait 10 seconds
before starting up again.
Device data
Ser. 1122334455661
SW vers.:
DB vers.:
Keys read:
Italian
*English
French
German
Spanish
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Operating manual - EnglishOPTIKA LIGHT
6.3.3USER PROFILES
The choices are:
Select function:
Modif
y profile
Delete profile
Keys in memory
Restore
Backup
-Turn the ENTER knob (clockwise or anticlockwise) to select the required function (field illuminated).
Press ENTER to confirm:
•Modify profile (user key):
After confirmation of this operation the display will show a list of the keys loaded into the database:
Select profile:
AAA
BBB
CCC
=>A
The left-hand side of the display will show a list of loaded keys and the right-hand side will show the
init
ial letter for the key to be searched for.
-Turn the ESC knob cl ockwise to change the initial letter for the search. On the display a list of the
keys load
-Turn the ENTER knob to scroll and select the key data to be edited.
After selecting a key press the ENTER knob and the display will show the following message:
The same window will appear for entering data in the save profile function.
ed into the database will scroll.
Modify data:
Name: CCC
Manu: A
Hook: A
•Delete profile (user keys):
After confirmation of this function the display will show a list of the keys loaded into the database.
After selecting the profile, press the ENTER knob and the display will show the following message:
Select profile
AAA
BBB
CCC
=>A
r
-Turn the ENTER knob to scroll and select the profile (the a
knob to confirm.
Delete profile?
<AAA>
ticle is highlighted). Press the ENTER
No Yes
-Press the ESC knob to return to the previous menu without confirming deletion.
•To delete profile:
- turn the ENTER knob to select “Yes".
- press the ENTER knob to confirm deletion.
30Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
•Keys in memory (user data):
After confirmation of this function the display will show:
User key memory
Max profiles: 300
Used : 1
Free : 299
This is a read only display, the data shown cannot be edited.
-Press the ESC knob to exit.
•Backup
Function used to save on the USB PEN all User profiles in the device database.
It is advisable to carry out this operation in order to have User Data available to reset the device if
required.
User profiles saved
in USB PEN will be
replaced. Continue?
•Restore
Function used to download onto Optika Light the list of User Profiles saved as backup on the USB PEN.
6.3.4GEOGRAPHIC AREA
Function used to select the database for the searches.
Nota bene: the result of a search for a key blank depends on whether or not the key blank is in the
database selected.
When the USB PEN is in stalled, select the function and wait for the geographical areas available to
appear:
User profiles saved
in Optika will be
replaced. Continue?
Select Area
AFRICA-M.EAST
AMERICA
ASIA-OCEANIA
EUROPE
ITALY
CUSTOM
-> EUROPE
The list comprises a group of key blanks relating to several geographical areas and a group that can be
fined by the User (CUSTOM).
de
Use the Key Reader Program to create a group of CUSTOM key blanks.
1) Turn the ENTER knob to select and download the database.
2) Press ENTER to confirm.
Nota bene: the last line on the bottom indicates the database currently selected and in use on the
device.
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Operating manual - EnglishOPTIKA LIGHT
6.3.5AUTO SEARCH
Function used to start a search automatically (value YES).
Optika Light comes with the following settings.
Auto search
fi
le [YES]
Pro
Stop [YES]
Nota bene: if the NO value/parameter is set press the ENTER button during the key search.
1) Press ENTER, the display will show activation status (YES or NO) which can be selected by turning
the left-hand ESC knob.
2) Turn the right-hand ENTER knob so that the disk symbol (bottom right of the display) illuminates, then
press ENTER.
6.3.6IGNORE LENGTH
Function used to extend the key search: same profile with different lengths.
Optika Light comes with the following settings (value NO).
Ignore length
Ignore [NO]
1) Press ENTER, the display will show activation status (YES or NO) which can be selected by turning
the left-hand ESC knob.
2) Turn the right-hand ENTER knob so that the disk symbol (bottom right of the display) illuminates, then
press ENTER.
6.3.7HARDWARE TEST
This paragraph presents all the tests necessary to check the optics and/or electronics of the device.
After confirmation of this function the display will show a list of all the tests available:
If there are problems the display will show the type of fault.
6.3.7.1CHECK ADJUSTMENT
Nota bene: we recommend that you perform this procedure at least once a year.
This function is used to check machine gauging.
Select test:
Check adjustment
Check profile area
Check cuts area
Chack grass cleaning
Display
Keyboard
Camera & led
Check adjustment
Insert template
Z23
1) Fit the Z23 template as if it were a flat key, making sure that the special stop is facing downwards
and butting against the illuminator (fig. 35).
32Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
Fig. 35
2) Standard key alignment procedure.
3) After confirmation the following display will appear (examples with purely indicative values):
Example 1:
Detected values:
dL: 0.030001
dL: 0.050000
dT: 0.015000
Example 2:
Detected values:
dL: 0.030001
*dL: -8.350000
*dT: -2.150000
Example 1: satisfactory gauging
tisfacto
Example 2: the asterisk shows that gauging is not sa
ry (values out of range). Contact Silca’s
Technical Assistance Dept.
6.3.7.2CHECK PROFILE AREA
Nota bene: this operation is necessary when the image is out of focus or faulty and must be carried
out only on the advice of SILCA after-sales staff.
The operation is used to d etect/gauge the area into which the profile could extend. The display will
show:
Check profile area
Attention
before proceding
see instruction manual
ENTER to continue
Check profile area
If this operation
is not performed
correctly it will cause
a malfunction
of the machine
Check profile area
Make sure there are
no keys or templates
in the clamp
ENTER to continue
Copyright Silca 201133
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Operating manual - EnglishOPTIKA LIGHT
Check profile area
Open and close
the clamp
-Flashing illuminators.
-Use lever (B) (fig. 7, page 7) to open and close the clamp when the white led is flashing; every flash
should correspond to one posi tion. The positions m ust vary f rom maximum open ing to closed,
includ
ng the intermediate positions.
i
Nota bene: It is important that the clamp is on one position every time the led flashes, and is repositioned before the next flash.
The procedure can be repeated a number of times if you are not sure it has been carried out properly.
-When the illuminators stop flashing the display will show:
Check profile area
Open and close
the clamp
Check completed
Press ESC to go back to the previous menus.
6.3.7.3CHECK CUTS AREA
Nota bene: this operation is necessary when the image is out of focus or faulty and must be carried
out only on the advice of SILCA after-sales staff.
The operation is used to gauge the clamp illumination area (position of key).
The display will show:
Check cuts area
Turn the clamp
right and left
-Turn the clamp (A) (fig. 7, page 7) right and left during flashing, making sure that every flash of the
red led corresponds to one position. The positions must vary from the far right to the far left, including
the intermediate positions.
ATTENTION: do not open the clamp during rotation.
Nota bene: It is important that the clamp is on one position every time the led flashes, and is repositioned before the next flash.
The procedure can be repeated a number of times if you are not sure it has been carried out properly.
Check cuts area
Turn the clamp
right and left
Check completed
Press ESC to go back to the previous menus.
34Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
6.3.7.4CHECK GLASS CLEANING
FUNCTION NOT AVAILABLE
6.3.7.5DISPLAY
This function is used to check luminosity of the display.
-Press ENTER, the display will show a sequence of luminous columns with intensity increasing to the
right. If this does not occur contact the Silca After-Sales Service.
6.3.7.6KEYPAD
FUNCTION NOT AVAILABLE
6.3.7.7CAMERA & LED
FUNCTION NOT AVAILABLE
Copyright Silca 201135
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Operating manual - EnglishOPTIKA LIGHT
6.3.8UPDATING OPTIKA LIGHT INTERNAL PROGRAM
Updating the OPTIKA Light on-board program is possible through a USB PEN to prepare with the aid
Silca Remote Service
of
Silca web site, you need an internet connection.
6.3.8.1INSTALLING THE SILCA REMOTE SERVICE PROGRAM ON YOUR PC
The Silca Remote Service program is on the USB PEN provided with the machine.
Installation procedure:
-connect the USB PEN to a USB port on your PC;
-use Windows Explorer to select the driver corresponding to the USB PEN involved;
-open the "Silca Remote Service" folder;
-double click on "RemoteService.exe";
-follow the instructions on the screen until installation is successful.
Program start
-press the Start button;
-enter the Programs menu;
-select the Silca Software folder;
-select the Wintransfer folder;
-click on the Silca Remote Service icon.
. As the Silca Remote Service program downloads the update directly from the
6.3.8.2UPDATING/DOWNLOADING THE OPTIKA LIGHT ON-BOARD PROGRAM WITH A USB
PEN
-insert the Silca USB PEN in a port on your PC;
-open the Silca Remote Service program;
-select the OPTIKA Light device and follow the instructions on the screen;
-when the USB PEN has been prepared, select the item “SW update” in the “Options” menu of the
Optika Light devi
-press Enter and wait about 5 minutes.
6.3.8.3RECOVERING THE OPTIKA LIGHT ON-BOARD PROGRAM AFTER A RECOVERY
CONDITION
When OPTIKA Light shows the following message after start:...
e;
c
SW Upgrade
Insert USB PEN
and press ENTER
**OPTIKA Light Rescue**
Restore
Turn off
or if it stops during the start procedure the on-board program can be reset by:
-installing the Silca Remote Service program on a PC.
-connecting Optika Light to the PC by a port and serial cable.
-using t he "Recovery" f unction avail able i n the Silca Re mote Service program an d following the
instructions on the
36Copyright Silca 2011
screen.
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OPTIKA LIGHTOperating manual - English
6.3.9SET PASSWORD
Function used to block the OPTIONS menu functions so that they can be used only by someone in
possession of the password.
Password
Activate [NO]
modify
1) Press ENTER, the display will show activation status (YES or NO) which can be selected by turning
the left-hand ESC knob.
2) Turn the right-hand ENTER knob and select the “Edit” field. Press ENTER and the display will show
the map of characters that can be selected to set the password.
- turn the ENTER knob to scroll the characters on the row.
- turn the ESC knob to scroll the characters in the column.
3) Press ENTER to confirm the chosen character (visible in the last bottom row).
4) When the password has been chosen, press STOP and save the settings by turning the right-hand
ENTER knob
so that the disk symbol (bottom right of the display) illuminates, then press ENTER.
6.3.10 IMPORT HOOKS
Function used to import a list of hooks through a USB PEN. The list can be taken from the USB PEN by
the Key Reader Program.
Nota bene: the imported list will replace any existing hook positions (except for self-acquired key
hooks).
1) Press ENTER. You see:
2) Insert a USB PEN in one of the USB ports on the device and press ENTER.
6.3.11 SERVICE MENU
Function protected by password.
Access is granted to Silca personnel only or to centres authorized by Silca to carry out work on this type
of device.
Present Hooks will
be replaced. Insert
USB PEN and press
ENTER
Copyright Silca 201137
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Operating manual - EnglishOPTIKA LIGHT
P
7MAINTENANCE
Nota bene: all internal tests and repairs on this device should be performed only at Silca or
Authorised Centres.
ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original
spare parts provided by the manufacturer are used.
The OPTIKA LIGHT device does not require special maintenance.
Replacement is simple and can be carried out by the operator.
CLEANING: your OPTIKA LIGHT device should be kept in a relatively dust-free area; clean the surface
odically with a vacuum cleaner.
peri
ATTENTION: DO NOT USE COMPRESSED AIR!
Before starting any type of maintenance (checks or replacements) read the instructions below:
•
Never carry out maintenance operations when the machine is on;
•
Aalways disconnect the mains power supply;
•
Before replacing parts read carefully all the instructions given.
•
Use only original spare parts;
•
Check that screws and nuts removed in order to replace parts are properly tightened.
•
Work in an environment with temperature of 10° to 40° C and relative humidity of approx.
60%.
•
The work bench should be: clean, free from anything not strictly necessary, and covered with
shock-proof material.
•
Do not work with wet or greasy hands.
7.1Clamp replacement
ATTENTION: we recommend carrying out this operation in a clean, dust-free environment.
1) Disconnect the machine power cable.
2) Completely unscrew the clamp fixing knob (P) (fig. 36).
3) Exert pressure with both hands on the clamp opening lever, remo
on a clean surface.
ATTENTION: do not leave the device “open” (without the clamp) for too long (eventually cover the device).
4) Fit the new clamp, taking care to push it all the way in.
5) Block the clamp against its limit switch and firmly tighten the knob (P).
ve the clamp from its seat and place
Fig. 36
38Copyright Silca 2011
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OPTIKA LIGHTOperating manual - English
7.2Clamp cleaning
1) Disconnect the machine power cable.
2) Remove the clamp (see ch. 7.1, page 38).
3) Clean the key plate using the brush provided (see ch. 2, page 4). To simplify this operation turn the
clamp upside-down.
7.3Check machine gauging
With device connected, fit the (Z23) template into the clamp (see ch.6.3.7.1, ch.6.3.7.2, and ch.6.3.7.3).
7.4Knob replacement (ESC/ENTER)
1) Unplug the power supply unit
2) Pull the knob upwards (simply pressed in).
3) Fit the new knob, paying attention to the shaped part of the pin.
Fig. 37
Copyright Silca 201139
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Operating manual - EnglishOPTIKA LIGHT
8
DISPOSING OF MACHINE
EU regulations lay down specific rules for the disposal of waste (**).
Packing
The OPTIKA L IGHT device i s consigned in a car dboard p acking b ox w hich can b e re-used if
undamaged. When it is to be thrown away it is classified as solid urban waste and should be placed in
the special paper collecting bins.
The protective shell containing the machine is in expande
therefore be placed in an ordinary waste bin.
d polyethylene, classified as SUW, and can
INFORMATION FOR USERS
ai sensi dell’art. 10 della Direttiva 2002/96/CE del 27/01/2003
sui rifiuti da apparecchiature elettriche ed elettroniche (RAEE),
•The symbol illustrated above, also found on the machine, indicates that it has been placed on the
market and must be included in separate rubbish collection when the user wishes to dispose of it
(including all components, sub-assemblies and consumables that are integrated in the product).
•For information about the collection system for such
another subject registered in the various National Rolls for other countries in the European Union.
Household waste (or of similar origin) can be included in the separate collection system for urban
waste.
•On purchasing a new appliance of equivalent type, the old one can be consigned to the dealer. The
dea
•Suitable separate collection of the u nused appliance
environmentally compatible disposal, makes i t possible to avoid potential negative effects on the
environment and human health, and aids recycling and the recovery of the materials used.
•Unauthorised disposal of the product by users in
in received Directives 91/156/CE and 91/689/CE.
then contact whoever is responsible for collecting the appliance.
ler will
appliances please contact SILCA S.p.A. or
ts dispatch for treatment, reco very and
and i
volves the application of the sanctions provided for
(**) Waste is any substance or object deri
40Copyright Silca 2011
ving from human activity or natural cycles, thrown away or to be thrown away.
Page 45
OPTIKA LIGHTOperating manual - English
9AFTER-SALES SERVICE
Silca provides full service to purchasers of the OPTIKA LIGHT device.
To ensure complete safety for the operator and machine, any job not specified in this manual should be
carried out by the manufacturer or in a Silca authorized Service Centre.
On th e ba ck cover of this m anual is a list o f the manufacturer’s ad dresses; li sted b elow are the
esses of Silca authorized Service Centres.
addr
9.1How to request service
The guarantee attached to the OPTIKA LIGHT device ensures free repairs or replacements of faulty
parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca
or with a Silca authorized Service Centre.
Copyright Silca 201141
Page 46
.
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Operating manual - EnglishOPTIKA LIGHT
Appendix 1 - ELECTRICAL DIAGRAMS
The following pages contain the electrical diagrams for the OPTIKA LIGHT device described in this manual
.
Copyright Silca 2011Appendix - I
Page 48
Page 49
Operating manual - EnglishOPTIKA LIGHT
Scheda I/O
Scheda Madre
Mother Board
Scheda obiettivo
Scheda Encoder
Display
1
NERO
2
AZZURRO
3
GIALLO
4
ROSSO
BLACKLIGHT BLUEYELLOWRED
SCHWARZBLAUGELBROT
NOIRAZURJEUNEROUGE
NEGROAZULAMARILLOROJO
1
2
3
4
Presa alimentazione
Power supply socket
Steckdose Speisegerät
Prise alimentation
Toma de