Optika INSPECTION SYSTEMS, IS-01 Instruction Manual

Model
IS-01
INSPECTION SYSTEMS Series
Version: 1 Issued: 1.0.0
IS-01
Compact Inspection Video Microscope INSTRUCTIONS
This instruction manual is for the operation guide, troubleshooting and maintenance to IS-01 compact Inspection Video Microscope. Please study this manual thoroughly before operating, and keep it with the instrument. The manufacturer reserves the rights to the modifications by technology development. On the basis of operation ensured, technical specifications may be subject to changes without notice
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Contents
Hardware
1. Getting Ready 4
1.1 Operation 4
1.2 Maintenance 4
1.3 Components 5
2. Assembling 7
2.1 Assembling Scheme 7
2.2 Assembling Steps 8
3. How to Use 11
3.1 Adjust the Focusing Tension 11
3.2 Set Illumination 11
3.3 Place the Specimen 12
3.4 Adjust the Focus 12
3.5 Lock the Magnification 12
3.6 Use the Button and Interface 13
4. Troubleshooting 14
5. Optical Data 15 Software
6. Overview 16
6.1 Software Start and Quit 16
6.1.1 Software Start 16
6.1.2 Software Quit 16
6.2 Main Commands 17
6.2.1 Command introduction 17
6.2.2 Command’s icon introduction 17
7. Operation Instructions 19
7.1 Local browse 19
7.2 Colour and exposure adjustment 19
7.2.1 Exposure Adjustment 20
7.2.2 Colour Adjustment 20
7.3 Calibration 20
7.4 Drawing mark tool 25
7.5 AWB (Automatic White Balance) 26
7.6 WDR Function 26
7.7 Setting Button 27
7.8 Image real-time transmission 28
7.8.1 WiFi transmission 28
7.8.2 USB Transmission 30
7.9 Image / Video Switch 31
7.9.1 Image function 31
7.9.2 Video Function 31
7.10 Zoom Picture 32
8 Troubleshooting 33
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1 Getting Ready
1.1 Operation
1) Do not expose the microscope in the sun directly. The microscope ought to be placed where is dry and clean. Avoid high temperature and violent vibration.
2) As the microscope is a high precision instrument, always operate it with care, and avoid physical shock or crash during the transportation.
3) To keep the image clear, please do not leave fingerprints or stains on the surfaces of lens.
4) Never rotate the left and right focusing knobs in reverse direction; otherwise the microscope will be damaged.
1.2 Maintenance
1) Keep all the surface of the lens clean. Wipe the lens gently with a soft lens tissue or blow away the dust. Carefully wipe off oil or fingerprints on the lens surfaces with tissue moistened with a little of 3:7 mixture of alcohol and ether.
2) Do not use organic solution to wipe the surface of other components, especially the surface of plastic components. Please use the neutral detergent if necessary.
3) Never disassemble the microscope yourself, otherwise it will influence its function or damage it.
4) After using, cover the microscope with a dust cover to prevent it from the dust, and store it in a place free from moisture to avoid rusting.
To keep the performance of the microscope, please check it periodically. For more details, please contact the agents nearby.
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knobs
1.3 Components
Display
Microscope body
HDMI connector
Magnification changer
LED ringlight
Microscope stand
MINI connector
USB connector
Video button
Image button
Power switch
Coarse focus knob
LED light adjustment
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input
SD card slot
Power supply
Lock for magnification changer
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2. Assembling
2-1 Assembling Scheme
Below is the Assembling Scheme to describe how to assemble the components, and the numbers denote the assembling order.
Before assembling, make sure there is no dust, dirt or other materials which will disturb it.
Assemble carefully and do not scrap any part or touch the glass surface.
Preserve the hexagon spanner, and it will be used when changing the parts.
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2-2-1
Assemble the extension ring (Fig. 1
-
2)
2-2-2
Assemble the HDMI monitor (fig.3
-
4)
2.2 Assembling Steps
Fig. 1
Fig. 2
Fig. 3
1. Unscrew the three screws on the bottom of the stand in order to remove the microscope arm.
2. Install the extension ring on the stand, then reinstall the microscope arm.
The extension ring is used to increase the length of the microscope arm, thus increasing the working distance.
1. Unscrew the three screws on the top of the microscope arm, then remove the cap.
2.
Install the provided cap by screwing the three screws
.
3. Install the rectangular HDMI monitor holder using the two provided screws.
4. Assemble the HDMI monitor on the rectangular bracket using the provided screws.
Fig. 4
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2-2-3
Assemble the Microscope Body (Fig.
2-2-4
Assemble the LED Ring Light
(Fig. 6)
2-2-5
Connect the Power Cord (Fig. 7)
5)
1. Match the dovetail interface of the microscope body with the dovetail groove of the focus bracket group, and insert it from top to bottom as the direction shown in the figure.
2. Tighten the M4 inner hexagon screw on the body group with a M4 inner hexagon spanner (side length 2mm).
Fig. 5
1. Move the LED right light close to the microscope body according to the arrowhead direction, align the three screw holes with the thread groove , and lock the screw with a M4 inner hexagon spanner(side length 2mm).
Fig. 6
1. Insert the external adapter plug ① into the
power supply adapter socket of the microscope body to the bottom, and the power will be switched on.
Don’t use excessive force when the
power cord is bended or twisted, otherwise it will be damaged.
Use the special wire supplied by our company. If lost or damaged, choose an external power adapter with the same
Fig. 7
specifications (power cord/charger).
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2-2-6 Installing Additional lenses
(Fig. 8
-9-
Fig. 8
10) It is possible to install any of the available additional lenses (0.5x or 1.4x). To do this, please follow these steps:
1. Remove the LED ring light from the bottom
of the microscope body. (Fig. 8)
2.
Using the provided Allen wrench, loosen the screws placed on the front, on the right and on the left sides of the microscope body, in order to remove the LED ring light holder.(Fig. 9)
Fig. 9
Fig. 10
3. Unscrew the existing lens installed on the
microscope and replace with the desired additional lens. (Fig. 10)
4. Reverse the disassembly procedure to
reinstall the removed parts.
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3-1
Adjust the Focusing Tension (Fig. 11)
3-2
Set Illumination (Fig. 12
-
13)
3. How to Use
1. To adjust the focusing tension, grip the left knob and rotate the right knob . It will be tighten when rotated in clockwise, while loosen in counter-clockwise.
2.
Adjust the focusing tension to appropriate position, to prevent the microscope body declining with the bracket when observing, and also make focusing more comfortable
.
Fig. 11
1. Insert the power cord plug ② of body
group into the ring light interface , then turn on the switch to start the light source.
Fig. 12
2.
Rotate the light adjustment knob to adjust the illumination brightness.
Fig. 13
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3-3
Place the Specimen (Fig. 14)
3-4
Adjust the Focus (Fig. 15)
3-5
Lock the Magnification (Fig. 16)
Fig. 14
1.
Put the specimen on the base and let the observation point exactly below the microscope.
1. Rotate the zoom adjustment ring ① to
the maximum magnification.
2. Observe the output image, if it is not
clear, rotate the focusing knob to make it sharp.
3. Rotate zoom adjustment ring to the
minimum magnification. Observe the output image until it is clear.
High low magnification parfocality is set
to best position when this product is produced.
Fig. 15
Fig. 16
1. If use a fixed magnification for long term or use with shake, tighten and fix the magnification lock-screw with a M4 inner hexagon spanner (side length 3mm).
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3-6
Use the Button and Interface (Fig. 17
-
Fig. 17
18)
1. Press the ON-OFF key for 3-5 seconds, the indicator will turn from orange to green, which means the microscope is starting up.
It means the camera is working when
the indicator flashes.
2. Camera button : when the camera is working, press once to capture picture.
3. Video button : when the camera is working, press down for the first time to start recording, and press again to end recording.
4. HDMI cable interface, connect the HDMI cable to output the high definition image signal.
5. USB interface : connect the USB cable with the devices as mouse and USB disk.
6. MINI interface : connect the MINI cable to output the USB function image.
7. SD card is as shown in the figure, face the chamfer to the left and insert it to the bottom. (Fig. 18)
Fig. 18
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Problem
Cause
Solution
4. Troubleshooting
As the performance of microscope cannot play fully due to unfamiliar operations, the table below can provide some solutions.
1) Stain or dust is observed in the video.
2) The video image is unclear. Stains have accumulated on the lens
3) The video image doesn’t display The power switch is not ON. Turn on the switch button of
Stains have accumulated on the specimen
Stains have accumulated on the CCD surface.
surface. Focusing is not correct. Adjust the focusing.
The external power cable is not well connected.
Clean the specimen.
Clean the CCD surface.
Clean the lens.
microscope body. Check cable connections.
4) The image is too bright or too dark.
5) The display is no responding and flashes back.
6) The focus knob is not flexible The focusing knob is too tight. Loosen the focusing knob
7) The image is not clear due to the dropping of the microscope body.
8) Microscope body cannot zoom The zoom adjustment ring is locked. Loosen the lock-screw
9) LED does not lights up when powered on.
10) LED light is burnt out suddenly. Voltage is too high. Use a suitable external power
11) The illumination brightness is not enough.
The LED ring light illumination has a wrong setting.
Display properties setting Open the display settings menu to
Too many operations in the same time and some disorder, which results in error feedback of system.
The focusing knob is too loose. Tighten it.
No power. Check cable connections The LED light is burnt out Replace with a suitable light source.
Voltage is too low. Use a suitable external power
Adjust the brightness of LED ring light.
adjust the brightness. Restart it.
adapter.
adapter.
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5. Optical Data
Objective Optical Magnification On-Screen
Magnification
0.5x
1x
1.4x
Calculation done on 11,5” HDMI screen
0.35x 8.4x 26 16
0.5x 12x 18.2 11.2
0.75x 18x 12.12 7.4 1x 24x 9.1 5.6
1.5x 36x 6.06 3.72 2x 48x 4.54 2.8
2.5x 60x 3.64 2.24
0.7x 16.8x 13 8 1x 24x 9.1 5.6
1.5x 36x 6.06 3.7 2x 48x 4.55 2.8 3x 72x 3.03 1.86 4x 96x 2.27 1.4 5x 120x 1.82 1.12
0.98x 23.52x 9.28 5.71
1.4x 33.6x 6.5 4
2.1x 50.4x 4.33 2.64
2.8x 67.2x 3.25 2
4.2x 100.8x 2.16 1.32
5.6x 134.4x 1.62 1 7x 168x 1.3 0.8
Horizontal Field of
View (mm)
Vertical Field of
View (mm)
W.D. (mm)
170
135
100
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6. Overview
6.1 Software start and quit
6.1.1 Software Start
Click the icon application in the main menu to start.
6.1.2 Software Quit
Click the background button, all opened software in android system will be appeared.
If need to quit, just click the exit button “X” in the top right corner of this software. Or gently swipe to the left or right to exit the program.
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6.2 Main Commands
6.2.1 Command introduction
Start the program. Once started the program shows the following screen:
6.2.2 Commands icon introduction A brief introduction to the current default icons:
: Local browse
: Colour and exposure adjustment
: Drawing mark tool
: White balance lock
: WDR
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: WiFi output hotkeys
: USB output hotkeys
: Settings
: Image / video switch hotkeys
: Image zoom
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7 Operation Instructions
7.1 Local browse
Click on the button in the left menu bar, will jump to the local gallery. Click on the corresponding folder to view and edit the pictures and videos files: (delete images, colour effect transformation, etc.)
7.2 Colour and exposure adjustment
Click on the button in the left menu bar, will pop up a translucent view window in the main screen, including exposure adjustment and colour adjustment, as shown in the figure:
Exposure Adjustment Colour Adjustment
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7.2.1 Exposure Adjustment
Exposure adjustment region can select the exposure mode, Manual or Automatic exposure (AutoExposureLock “OFF” or “ON”) , Exposure Compensation
Gain Integration Time
.
7.2.2 Colour Adjustment
Colour adjustment region affects the visual contrast adjustment under the different content through the microscope.
Colour adjustment includes brightness , contrast , saturation , chrominance .
7.3 Calibration
In order to perform precise measurements, a system calibration is needed. Click on the ruler button . A window will appear:
Click on “Edit” button
A new window will appear.
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Click on “Edit” and a new window appears:
Now put a ruler or a known reference under the microscope and focus.
Click on “Add”:
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