Optibelt OPTIKRIK 0, OPTIKRIK III, OPTIKRIK II, OPTIKRIK I Instruction Manual

OPTIKRIK
TENSION GAUGES
FOR OPTIBELT V-BELTS AND RIBBED BELTS
This simplied method for static tension measuring should be used for installation and maintenance tensioning of the belt when the important technical data is unavailable and the optimum tension cannot be calculated. This method requires only knowledge of the small pulley diameter and the belt section and construction. The gauges may also be used to set tensions when the optimum tension has been calculated from known technical data.
OPTIBELT TENSION GAUGES – INSTRUCTIONS FOR USE –
rubber nger loop
indicator arm
pressure spring
A B C
1. Select the gauge appropriate to the belt section and construction being tensioned. See notes below the simplied tensioning table.
2. The illustration above (A, B or C) shows three ways to hold the gauge so that pressure is applied to the pad only.
3. Position the gauge on one of the belts on the drive in the middle of an accessible span length. Take care to ensure that the gauge is only in contact with one of the belts, and that the indicator arm is pushed down into the gauge body. Align the gauge so that its body is parallel with the sides of the belt.
4. Push down on the pressure pad slowly and rmly with one nger in one of the ways illustrated above (A, B or C).
When a “click” is heard and / or felt, stop immediately and remove the gauge carefully to avoid disturbing the indicator arm.
pressure pad
pocket clip
V-belt
Tension Gauges:
OPTIKRIK 0 Range: 15 - 35 Lbs. / 70 - 150 N OPTIKRIK I Range: 30 - 150 Lbs. / 150 - 600 N OPTIKRIK II Range: 100 - 300 Lbs. / 500 - 1400 N OPTIKRIK III Range: 300 - 700 Lbs. / 1300 - 3100 N
5. Read the gauge to judge the tension as follows and as illustrated in the sketch above.
6. Turn the gauge sideways to ascertain the exact point where the top surface of the indicator arm crosses the scale.
7. Mark this point mentally or with a thumbnail and turn the gauge to read the scale.
8. Check the tension found against the simplied tensioning table or the calculated tension. Tighten or slacken the belt, if necessary.
© ARNTZ OPTIBELT GROUP
888-529-8844 WWW.OPTIBELT.CA
V-BELTS
Diameter
Belt section
A/AX 13/X13 4L
Z/ZX 10/X10 3L
B/BX
17/X17 5L
C/CX 22/X22
3V/3VX 9N/9NX SPZ/XPZ
SPA /XPA
5V/5VX
15N/15NX SPB/XPB
SPC/XPC
8V
* Tension values for these pulleys and belt types must be calculated, please consult an OPTIBELT representative.
of the small
pulley
[in]
≤ 3.15 > 3.15 ≤ 4.12 > 4.12 ≤ 5.20 > 5.20*
≤ 2.20 > 2.20 ≤ 2.80 > 2.80 ≤ 3.95 > 3.95*
≤ 4.90 > 4.90 ≤ 6.30 > 6.30 ≤ 8.00 > 8.00*
≤ 8.00 > 8.00 ≤ 9.75 > 9.75 ≤ 14.0 > 14.0*
≤ 2.80 > 2.80 ≤ 3.65 > 3.65 ≤ 5.00 > 5.00*
≤ 3.95 > 3.95 ≤ 5.50 > 5.50 ≤ 8.00 > 8.00*
≤ 6.30 > 6.30 ≤ 9.00 > 9.00 ≤ 14.0 > 14.0*
≤ 9.75 > 9.75 ≤ 14.0 > 14.0 ≤ 21.2 > 21.2*
Standard
(wrapped)
Initial
installation
35 45
70
90 120 140
70
90 110
160 180 200
45
55
80
80
90 110
150 160 200
220 310 400
After
30-120 min.
operation
25 35 55
70 90 110
55
70 90
110 140 160
35 45 55
55
70 90
110 120 160
180 250 310
SUPER X-POWER
Initial
installation
45 55
90
120 140 160
100 110
135
180 200 220
55
70 90
90
110
135
160 190 220
310 360 450
Check of the belt tension with help of the length addition value
TENSION VALUES MEASURED IN: LBS.
RED POWER 3
SUPER TX
After
30-120 min.
operation
35 45
70
90 110 130
80
90 100
140 160 180
45
55
70
70
90 100
120 150 180
250 270 350
HVAC POWER
Initial
installation
new belts
45 55
90
100 110
135
55
70 90
90
110
135
160 190 220
310 360 450
New
installation
existing belts
35 45
70
80 90
100
45 55
70
70 90
100
120 150 180
250 270 350
BLUE POWER
Diameter
of the small
pulley [in]
≤ 7.00 > 7.00 ≤ 9.30 > 9.30 ≤ 15.8 > 15.8*
≤ 11.0 > 11.0 ≤ 14.7 > 14.7 ≤ 27.5 > 27.5*
Initial
installation
new belts
175 275 375
350 560 700
After
30-120 min.
operation
150 200
275
275 425
550
AUTOMOTIVE BELTS
Belt section Initial installation
AVX 10, MARATHON 1 & 2 550 ± 50 350 ± 50 ≥ 200
AVX 13, MARATHON 1 & 2 650 ± 50 400 ± 50 ≥ 300
KB - 2 AVX 10 1100 ± 50 700 ± 50 ≥ 400
KB - 3 AVX 10 1650 ± 50 1050 ± 50 ≥ 600
KB - 2 AVX 13 1300 ± 50 800 ± 50 ≥ 600
KB - 3 AVX 13 1950 ± 50 1200 ± 50 ≥ 900
RB - 3 PK 400 ± 50 250 ± 50 ≥ 200
RB - 4 PK 500 ± 50 350 ± 50 ≥ 250
RB - 5 PK 600 ± 50 400 ± 50 ≥ 300
RB - 6 PK 750 ± 50 500 ± 50 ≥ 350
RIBBED BELTS
Belt section
PH
PJ
PK
PL
Diameter of the
small pulley
db [mm]
≤ 25 > 25 ≤ 71 > 71 *
≤ 40 > 40 ≤ 80 > 80 ≤ 132 > 132 *
≤ 63 > 63 ≤ 100 > 100 ≤ 140 > 140 *
≤ 90 > 90 ≤ 140 > 140 ≤ 200 > 200 *
Initial
installation
90 110
200 200 250
300 400 450
800 1000 1100
After
30-120 min.
operation
4 PH 8 PH 12 PH 16 PH 20 PH
70 90
4 PJ 8 PJ 12 PJ 16 PJ 24 PJ
150 150 200
4 PK 8 PK 10 PK 12 PK 16 PK
250 300 350
6 PL 8 PL 10 PL 12 PL 16 PL
600 700 800
installation
TENSION VALUES MEASURED IN: NEWTONS [N]
After 30-120 min. operation
Initial
150 200
350 400 450
600 800 900
1000 1300 1400
STATIC TENSION T
After
30-120 min.
operation
130 150
300 350 350
450 600 700
800 1000 1100
Initial
installation
250 300
500 600 700
700 1000 1100
1300 1600 1900
NEWTONS [N]
MAX
After
30-120 min.
operation
200 250
400 500 550
600 700 800
1000 1300 1400
Initial
installation
300 350
700 800 900
900 1200 1300
1500 1900 2100
Minimum tension
Operating
after
run-in
250 300
550 650 700
700 900 1000
1200 1500 1600
Initial
installation
400 450
1000 1200 1300
1200 1500 1600
1900 2500 2800
After
30-120 min.
operation
300 350
800 1000 1000
900 1200 1300
1500 1900 2100
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