Opop H 418, H 430, H 440, H 460, Comfort User Manual

Content list:
Site 2: INSTALLATION GUIDE FOR OPOP BOILER
Site 3: INSTALLATION GUIDE FOR OPOP / NBE BOILER
Site 4: BOILER INSTALLATION GUIDE
Site 5: SETTING BY WEIGHT
Site 6-11: USER GUIDE
Site 12: EXTENDED SET-UP GUIDE
Site 13: CLEANING GUIDE
Site 14: MAINTAIN GUIDE
Site 15: TROUBLESHOOTING
Site 16-17: ELECTRICAL WIRING DIAGRAMS
Site 18: ACCESSORIES
Site 19: WARANTY
Site 20: MOUNTING THE PELLET HOPPER
Site 21: EXCEPTION FOR PRESSURE EXPANSION
Side 22: EC DECLARATION OF CONFORMITY

EN 303-5 approved by DTI (Danish Technological Institute)
Approved for pressure expansion
Energy class AA

Wood Pellets Burner

Version 6

Installing the burner into the boiler:

1. Install the burner on the side of the boiler
(there should be no shield on the burner, when using the comfort boiler ).

2. Fit the controls either on the cabinet or on the wall.

3. Install the overheating safety cut off into the pocket on the side of the boiler, and connect the

controls so that the overheating safety cut off will cut the power if the boiler overheats.

4. Install the heat sensor on the output flow, either in the pocket or by the sensor on the output
flow. (The sensor must be insulated to the output flow.)

5. Fit the pipe on the drop shaft.

6. Fit the hopper and auger so that the pipe slopes.

(PELLETS MUST NOT GET STUCK IN THE PIPE.)

General guidelines:

The boiler should be installed by an authorized fitter and must
be installed in accordance with work supervision publication 42 ( Danish ) covering equipment working with
water. The outlet duct should be no longer than 1m, and should be fitted with a cleaning door.
The chimney draught should be at least 5 PA and should be stable, a draught stabilizer should always be
installed. If combustion gases condense in the chimney (wet ash) install a draught stabilizer in the chimney,
or open the flue (the flap inside at the back of the boiler) as wide as possible to increase the temperature
of the smoke. The boiler must be spanned with a bypass to ensure the back flow is always kept above
45 degrees.

Manual

NBE pellet system

INSTALLATION GUIDE FOR OPOP BOILER

Diag. Example of installation

OPOP H 418 H 430 H 440 H 460 Comfort

A Height 865 1005 1025 1105 1145
B Depth 670 670 830 910 730
C Width without burner 386 490 550 850

700

D Height smoke pipes 635 755 890 860 770
E Height Returns 99 99 215 200 230
F Height Output 781 921 1150 1045 930
G Boiler feet deep 470 470 710 640 620
H Boiler feet Wide 316 420 510 750 670
Hole to burner H x B 120x120 195x175 150x150 235x240 120x120
Smoke tube outer D 130 130 158 158 130
Pipe connections 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

Installing the burner into the boiler:

1. Install the burner on the side of the boiler

(there should be no shield on the burner, when using the comfort boiler ).

2. Fit the controls either on the cabinet or on the wall.

3. Install the overheating safety cut off into the pocket on the side of the boiler, and connect the

controls so that the overheating safety cut off will cut the power if the boiler overheats.

4. Install the heat sensor on the output flow, either in the pocket or by the sensor on the output
flow. (The sensor must be insulated to the output flow.)

5. Fit the pipe on the drop shaft.

6. Fit the hopper and auger so that the pipe slopes.

(PELLETS MUST NOT GET STUCK IN THE PIPE.)

General guidelines:

The boiler should be installed by an authorized fitter and must
be installed in accordance with work supervision publication 42 ( Danish ) covering equipment working with
water. The outlet duct should be no longer than 1m, and should be fitted with a cleaning door.
The chimney draught should be at least 5 PA and should be stable, a draught stabilizer should always be
installed. If combustion gases condense in the chimney (wet ash) install a draught stabilizer in the chimney,
or open the flue (the flap inside at the back of the boiler) as wide as possible to increase the temperature
of the smoke. The boiler must be spanned with a bypass to ensure the back flow is always kept above
45 degrees.

Manual

NBE pellet system

INSTALLATION GUIDE FOR OPOP / NBE BOILER

Diag. Example of installation

NBE / OPOP 30 S 60 M 80 L

A Height 1142 1272 1272

B Depth 750 896 1003

C Width without burner 513 643 743

D Height smoke pipes 885 997 997

E Height Returns 276 276 283

F Height Output 1030 1161 1154

Smoke tube outer D 130 150 180

Pipe connections 3/4” 1” 1 ¼”

Pipe connections ½” ½” ½”

Weight 250 300 350

Water content 75 105 125

Hole to burner H x B 152x132 180x180 248x248

Manual

NBE pellet system

BOILER INSTALLATION GUIDE

Installing into boiler:

1. Check that the burner is undamaged.

2. Fit the burner and tighten it firmly using the two wing nuts supplied.

3. Ensure that the burner is in a horizontal position and all connections are tight.

4. Fit the cover and the plug.

5. Wire up the overheating safety fuse following the electrical wiring diagram.

Outer auger:

6. Install the auger through the opening over the burner.

7. Ensure that the pipe slopes enough to allow the pellets to fall into the burner.

When using for the first time:

8. Make sure there are enough pellets by the entrance to the outer auger.

9. Force-start the auger by holding down the UP button by the power input point.

10. If the pellets fall into the combustion chamber, turn off again by pressing DOWN.
Then restart the burner using electrical ignition.

Turning off the alarm:

11. If the alarm goes off or the burner will not start, Press down button to reset alarm

Manual

NBE pellet system

SETTING BY WEIGHT

Unplug the burner and force-run
the auger until pellets start to come out of it,
continue for 15 minutes.

Then weigh the amount of pellets
after 360 seconds and enter the result
into the controls as the capacity
of the auger.

Once again plug in the burner
and start it.

There can be 3 run mode to see in the display
You change by pressing up / down

RUN MODE 1:

Boiler temp./ Smoke temp. / Hot water temp.
Return temp./ Tank content / Light sensor / Kwh / Clock mode.
Circulation Pump / 3 way valve. / Ignition.
When making ignition, you can see time counting down.

RUN MODE 2:

Boiler temp. / Return temp. / Smoke temp. / O2 %.
Flow system. / Kwh / light sensor. / Burner temp.
Circulation Pump / Ignition
When making ignition, you can see time counting down.

RUN MODE 3:

Watt pr m2. / Outside temp. / Tank content /Total hour /
Total use of pellets. / Time

Press SET and the display will show SETUP for standard settings.
The UP button is used to increase the setting and for force-running the auger ( hold for longer than 5 seconds ).
To force run the auger for an long time , hold UP button while switching power to control box
The DOWN button is used to decrease the setting and switch the controls on/off ( hold for 10 seconds ).
Resets alarms.

.

Manual

NBE pellet system

USER GUIDE

BOILER TEMP.

Setting the required boiler temperature.
The burner sets the performance higher or lower depending on the figure entered
( set point ).

DIFFERENCE TEMP.

The setting defining how far the boiler temperature, can go over set point before
pause or stop.

HOT WATER TEMP.

Setting the required hot water temperature.
Only to be adjusted if hot water temp. sensor and 3 way valve is fitted.
and activated in accessories in the Tech Setup. ( 3 way valve on L5 or L6 )

DIF. HOTWATER

The setting defining how far the temperature can drop, before starting making hot
water again.

PUMP STOP TEMP.

The setting defining what temperature the pump stops,
pump will always run, when the pellets burner is burning.
Must be activated in accessories in the Tech Setup ( pump on L5 or L6 )

SUMMER STOP .

The setting defining what outside temperature the burner stops, .
An outside temperature sensor must be fitted in T5

SUN STOP .

The setting defining how power full the sun must be before the burner stops, .
An W/m2 sensor must be fitted in T6

CALIBRETING SUN STOP .

The sensor calibrating it self to 1000w/m2
If it is out of range it can be done manual.

Temperature

Magazine

Auto combustion

Man. combustion

Timer

Cleaning / power

O2 Control

Manual

NBE pellet system

USER GUIDE

ACTUAL CONTENT

Adjusting the content of the magazine.

RESET CONSUMPT.

Putting the pellets kg counter to zero.

SCREW CAPACITY

After setting the auger performance in 360 seconds the control will
automatically calculate the amount of pellets in low power and high power,
pellets in pause , and pellets for ignition
Under normal conditions these numbers will be correct.
To increase combustion, set the value DOWN.
To reduce combustion, set the value UP.

CHIMNEY DRAUGHT

With a strong chimney draught the ventilator performance will be higher,
At low steam and during pause.
If the amount of chimney draught is increased,
the automatic calculation sets more pellets in low steam and during pause.
The smaller the chimney draught and the greater the back pressure of the boiler,
the lower the value must be.
The greater the chimney draught and the lower the back pressure of the boiler,
the higher the value must be

YES/NO

Switching automatic calculations on/off.
If automatic calculation is on, only the auger performance can be set.

PELLETS LOW

Setting the amount of pellets for low performance.
Should be set so there is a flame when running 10% power.
NOTE: can only be adjusted if auto combustion is on NO

PELLETS HIGH

Setting the amount of pellets for full performance.
Should be set so that combustion is powerful when running at 100% power.
NOTE: can only be adjusted if auto combustion is on NO

PAUSE PELLETS

Setting the amount of pellets for during lag.
If in doubts about the settings, use the automatic calculation program.
NOTE: can only be adjusted if auto combustion is on NO

STARTS / MINUTE

Setting how many time auger is running / minute.

Temperature

Magazine

Auto combustion

Man. combustion

Timer

Cleaning / power

O2 Control

Temperature

Magazine

Auto combustion

Man. combustion

Timer

Cleaning / power

O2 Control

Temperature

Magazine

Auto combustion

Man. combustion

Timer

Cleaning / power

O2 Control