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Falcon User Manual - Remittance Processing - OPEX Corporation
Overview
The Falcon™ combines OPEX’s innovative one-step drop feed scanning with
the performance of a high-capacity production scanner, providing the only
universal document scanning workstation on the market. Regardless of your
document scanning needs, Falcon is designed to attack the most difficult and
daunting workflow challenges.
Features of the Falcon include:
• Color 22” LCD display with touch-screen controls
• Duplex scanner with native 300 DPI scanning
• Selectable color drop-out
• Front and back audit trail printers
• Double-feed, length, skew, thickness, and envelope detection
• Up to 12 unique page types
• 64-bit application
• 4 output trays (two fully sortable bins, one bypass bin, one reject bin)
• Robust stack feed capabilities
• Rescan Feeder - for rejected piece refeeds
• Optional multi-slot IDAssist
• Available in three different platforms: Desktop, Integrated, and Transportable
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Falcon Specifications
Table 1: Falcon Specifications
High-capacity auto feed
Document Feeding
Document Specifications
Scanning SpeedUp to 110 ppm / 220 ipm @ 300 dpi
In-line RecognitionOCR, OMR, barcodes, document type ID
Media Detection
Document Separation
Daily Duty Cycleunlimited
Maximum Dimensions
Continuous drop-feed
Packet feed
Rescan feed
Width: 2.0” to 12.25” (5.08 cm – 31.12 cm)
Length: 3.5” to 18.25” (8.89 cm – 46.36 cm) if running Win 7 32-bit OS; 3.5” to 25.50” (8.89 cm
– 64.77 cm) if running Win 7 64-bit OS.
Multifeed detection, height, length, skew and
envelope detection
3 programmable output sort bins
1 programmable straight-path sort bin for extra
thick and delicate items
64.35” x 86.50” x 32.27”
(H x W x D)
Weight
Electrical Specifications
Power Output264 Watts (902 BTU/hr)
Bundled Software
(163.45 cm x 219.71 cm x 81.97 cm)
Transportable model with auto height
adjustment: 380lbs. (172kg)
* Weight is unknown for the other Falcon
configurations at the time of this printing
CertainScan™ 3.0 64-bit host software,
CertainScan Essentials™, CertainScan Edit™,
OPEX Transform™, OPEX standard barcode
package, Windows 7 64-bit
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Table 1: Falcon Specifications (continued)
OPEX-provided CertainScan PC
Flat-panel 22” touch-screen
Additional Features
Optional Features
Packet ID
IDAssist™
Integrated workstation
Audit trail printing (front and rear)
Rear graphics printer (prints signature and Code
39 barcode)
VRS* technology image enhancement
Key Assist™
Reference ID
MICR
OPEX-provided generic mount for external
capture device
Multi-page type IDAssist
*VRS is a registered trademark of Kofax, Inc.
Available ModelsFalcon, FalconRED, and Falcon Transportable
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How the Falcon works
The Falcon scanner is controlled by a single, Windows 7 driven PC. The
operator interacts with the system via the CertainScan software and simply
drops items onto the conveyor. The system scans the items based on the
current job parameters. The scanner can capture MICR and OCR information,
print audit trails on items, and sort them to a specified bin.
Software
The Falcon uses two software applications which control the system:
INtime Controller - The INtime Controller runs in the background of the
CertainScan software and controls all machine related functions, such as
monitoring sensors, triggering gates, and turning motors on and off. The INtime
Controller runs in its own real-time operating system, called INtime. You do not
need to access the INtime controller and should never close the INtime
window.
CertainScan - The CertainScan software interfaces with the Controller and
manages the non-machine related functions performed by the scanner.
CertainScan provides an interface for setting up jobs, page types, audit trails,
and for running jobs. This is the main interface with the machine.
Figure 1: CertainScan Run Screen example
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Jobs
A job is a collection of parameters the Falcon uses for scanning items. The
jobs you set up allow you to process items in a similar manner from run to run.
The scanner captures images of items and stores the information it collects in
batches, which consist of one or more transactions. The definition of a
transaction can vary from customer to customer, and even from job to job. A
transaction may consist of several page types, such as: a check, stub (or
remittance piece), and an envelope.
Structured vs. Unstructured jobs
Structured jobs require you to scan items in a particular order. For example,
when running a structured job, the machine may prompt you to scan a batch
ticket first, then a stub, then a check, and/or another item, and finally an
envelope to signify the end of the transaction. If a page type is scanned out of
sequence or if the system is expecting a certain page type, the system will alert
you.
In an unstructured job, you can scan any of the expected page types in any
sequence. The only restriction is that the boundary, in most cases an
envelope, is scanned last. The boundary tells the system the current
transaction is complete and the next transaction will begin.
There are other job types such as Singles, Multis, Multis with Pages, Page
Only and Check Only which are discussed in detail in the CertainScan Manual.
Page types
The term “page type” is used to specify a collection of criteria that a piece must
meet to be classified as a certain type of item; i.e., length, height, barcode,
mark detect, MICR, etc. The system uses the page type parameters set up by
your System Administrator to classify items that come into the system. When
the scanner processes items in a job, it gathers data (such as length and width)
on each item and compares the item to the page types you have designated for
that job. This is how the system identifies each item scanned into the system.
The system then collects the appropriate data from the item and sorts it
according to the current job parameters.
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This chapter provides safety precautions, user interface information, and basic
procedures on how to run the machine to process items with the Falcon.
Note: This manual describes operation of the Falcon scanner. If you have a
FalconRED™ (Model 72 Rapid Extraction Desk installed), refer to the
Model 72 Operator Guide before proceeding with this manual.
Safety precautions
Follow these safety precautions to avoid injury when operating the Falcon.
Failure to follow these precautions may result in severe personal injury or
damage to the machine.
• Be careful when working with AC power. Electrical wiring can be hot any
time the machine is plugged in. Failure to use caution may result in electric
shock or death.
• Do not set liquids (such as drinks) on the scanner that could spill into the
machine.
• Keep loose objects away from any exposed, moving parts of the machine.
The moving parts of the Falcon can become jammed and/or damaged by
foreign objects. Also, keep hands, hair, loose clothing or jewelry away from
the moving parts.
• Do not attempt to clean the machine while it is running. A cloth (or similar
material) should never be used to clean moving parts such as belts or
rollers. The use of such material on moving mechanisms can result in
damage to the machine or severe personal injury.
• Do not use flammable, high pressure, “canned air” to clean paper scraps and
dust from the machine.
• Do not move the machine while the power is on. Unplug the machine from
the power source first.
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Ergonomics
As in any occupation which requires you to perform the same motion
repeatedly during the course of your work, it is important to consider how you
perform your task. Always use proper operating procedures when operating
the Falcon. Follow the directions for using and adjusting your chair and
scanner. Using improper procedure can result in a potentially serious injury.
The Falcon scanner has been designed for safe operation by over 95% of the
user population. Operation by individuals with limited reach capability or who
cannot follow the suggestions listed should be avoided or limited in duration.
To reduce possible risks, we strongly urge you to follow these suggestions:
• Maintain an upright body posture. Avoid the tendency to slump in your chair.
The angle between your torso and thighs should always be close to 90
degrees.
• Adjust the seat height on your chair or the height of the scanner so that your
elbow is approximately even with the top of the work surface when your
arms are near your sides and your feet are flat on the floor.
• Adjust your chair position to allow your torso to touch the front edge of the
scanner work surface. Chairs with arm rests that prevent this body position
should not be used.
• If the touchscreen is used frequently during processing, adjust the screen’s
position to minimize your reach movements to the frequently touched areas.
• Your position should allow you to comfortably reach the frequent work pickup area(s) and the frequently touched areas of the screen without extending
either arm fully or changing your posture.
• Occasionally change the angle of your posture and, if possible, vary your
tasks to create short breaks from the most repetitive motions.
• If possible, avoid operating the machine for longer than a single 8-hour shift.
While no suggestions can guarantee completely against work-related injuries,
you will certainly increase your comfort and safety while operating the Falcon if
you put these suggestions into practice. The scanner has been designed with
you in mind. If it is operated correctly, you should find your work experience
comfortable and enjoyable.
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Main Controls and System components
The list below describes many of the controls and components of the Falcon
system. Refer to Figure 2 on page 20.
Main power switch The main power switch is located on the left cover, as
shown in Figure 2. This is the main “on/off” switch for the Falcon system.
UPS (Uninterrupted Power Supply) The APC UPS supplies battery power
to the PC and monitor to allow a controlled shutdown of the Windows operating
system. The scanner should be plugged into the AC wall outlet and not the
UPS.
CertainScan PC The 32-bit or 64-bit PC with Windows 7 operating system
Touchscreen monitor Use the monitor to log in and out of the Falcon
system. The monitor’s touchscreen controls should be used to operate the
system and run jobs.
Keyboard/mouse Typically, the keyboard and mouse are only used for
setting up jobs and for use with other software. Use the touchscreen monitor
for running jobs and operating the machine.
MFD Override button The MFD override button
allows you to disable the ultrasonic multifeed
detector when you are scanning thicker pieces,
such as items with sticky notes attached.
IDAssist indicator The blue IDAssist indicator
LED will light up when running a job that includes
IDAssist. Also, when the operator triggers IDAssist
the LED will go out briefly, indicating to the
operator that IDAssist has been activated. For
more on using IDAssist, see “IDAssist” on page 67.
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Multi-Slot IDAssist (option) This option allows you to perform up to nine
different functions, which are determined by how you swipe items in the tower’s
three slots. For more on using the optional Multi-slot IDAssist feature, see
“About the Multi-Slot IDAssist” on page 69.
External Capture device (option) An optional
pole and mounting arm are available for a camera
which can be used to capture images of items
unable to be scanned by Falcon and inserted
directly into the batch.
Note: The camera is not included in this option,
just the pole, mounting arm, and software
option needed.
Conveyor Angled roller system that edge justifies items before entering the
feeder.
Audit trail printers (option) The optional audit trail printers are located
behind the sort bins. Audit trails can be applied to the front and/or back of each
scanned item.
Rear graphics printer (option) In place of the standard rear audit trail
printer, this optional printer is capable of printing graphics such as signatures,
logos and Code 39 barcodes. Up to five different graphics can be sprayed.
Sort bins Scanned items are sorted into one of four output bins (two fully
sortable bins, one bypass bin, one reject bin).
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Falcon User Manual - Remittance Processing - OPEX Corporation
Getting Started
Power up the system:
If the Falcon system is not already up and running, turn on the power:
1 Turn on the main power switch (see Figure 2).
2 Press the power button on the UPS. The monitor will turn on and the
computer will begin to boot up.
3 Log in to Windows with your Windows/network user name and password. If
your Falcon is not connected to a network, you may not have to log in to
Windows first. Proceed to step 4. Once the computer has finished booting
Windows, it will launch the Falcon CertainScan application.
Note: If you mistakenly close CertainScan, double-click the icon on the
desktop to start it again.
Log in to the system:
4 On the vertical menu bar, select the icon for your user account.
Note: If you do not have your own user account, ask your Falcon Adminis-
trator for assistance.
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Select user account icon
Enter password
Press OK
Figure 3: Login Screen
5 Enter your password using the on-screen or computer keyboard.
6 Press OK.
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Navigating the Falcon CertainScan software
Use the CertainScan software to select jobs and scan pieces on the Falcon
system. The CertainScan interface consists of:
Title bar Displays the name of the current operator and other pertinent infor-
mation. Click the Falcon icon in the title bar to access the Windows functions
(Restore, Move, Size, Minimize, Maximize, Close), as well as the following
menus:
- The diagnostics menu is reserved for Opex technicians.
- The Help menu accesses the About screen, which provides version
information for the Falcon CertainScan software.
Menu bar Provides access to the main system functions. Select a category
from the menu bar and make selections from the main window or the menu
options bar.
Menu options The menu options provide subcategories for the selections in
the menu bar. The menu options bar will change based on the current menu
bar selection.
Main window View and adjust settings and parameters in the main window.
Title bar
Menu bar
Main window
Menu options
Figure 4: CertainScan interface
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Running Jobs
Now that you have logged into the system and taken some time to familiarize
yourself with the main controls and components, you are ready to begin
operating the machine. This section will give you a general outline of how to
use the CertainScan software to process items.
Select a job:
1 Select Main in the menu bar.
2 Click the icon for the job you want to run.
Figure 5: Main Screen
Note: The jobs you see may be different than those shown in Figure 5.
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Depending on how the job is set up, the Batch Information screen may appear.
Use the Batch Information screen to select a “received” date, a “processed”
date, and the type of batch you want to run.
Figure 6: Batch Information screen
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Using the Run Screen
The Run screen will appear after you select a job. This is the main screen you
will use for scanning items.
Thumbnails
View tabs
Page types
Scroll thumbnails
Rotate image
buttons
View images
Preview
window
Run buttons
Figure 7: Run Screen
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Information window
Falcon User Manual - Remittance Processing - OPEX Corporation
Run Screen buttons
Press Go to start the scanner.
The Page Type buttons indicate the page types assigned to the current
job. The use of the buttons vary depending on the job setup. See
“Assigning a page type” on page 54 for more information.
Rotate the image of the selected item. Use the three buttons to rotate
the image 90 degrees clockwise, 180 degrees clockwise, and front to
back. This button will only be available if it has been activated in the
System > Config > User Interface Settings parameters.
Adjust the settings in the Capture Parameters window to enhance the
quality of the output images. See “Adjusting the image quality” on
page 56.
Press a Rescan button to replace a previously scanned image with a
new one. This button will only be available if it has been activated in the
batch parameters. See “Rescanning items” on page 57.
Delete an item from the batch. This is only available when the scanner
is stopped. This button will only be available if it has been activated in
the batch parameters. See “Deleting items from the batch” on page 62.
Void the selected item or transaction. This button will only be available
if it has been activated in the batch parameters.
End the current Transaction. This button is only available if it has been
activated in the batch parameters.
End the current Group. This button is only available if it has been
activated in the batch parameters.
Start a New Batch. This button will only be available if it has been
activated in the batch parameters.
Press the Action button to access the Rescan, New Batch, and Void
buttons. The Action button only appears if two or more of these buttons
(Rescan, New Batch, Void) are enabled.
Press the Camera button to insert up to two images from an external
camera into the batch.
Pause the machine. Once pressed, the Resume button appears.
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Press to Resume scanning. Once pressed, the Pause button appears.
Stop the machine. This does not end the current batch or set.
Close the current batch. The Close Batch confirmation prompt appears.
Exit the current job and close the Run screen.
Runscreen Thumbnail and Preview Image Icons
While scanning items in CertainScan, the host software displays thumbnail
images for configured snippets in the main left panel and preview images in a
smaller panel in the upper right corner of the runscreen. When images are
readily available in the host software’s cache or when the system is not busy,
images will display as expected. Under some conditions, when images are not
immediately available, the host software will display one of the icons shown in
Table 2 where the image would have been.
Note: When a batch is opened in CertainScan Edit or CertainScan, a subset of
the same icons will appear . Whether or not it should appear is indicated in
the last column. Refer to the “CertainScan Edit” manual for more details
on using CertainScan Edit.
Table 2: Runscreen Thumbnail and Preview Image Icons
IconDescription
Image BlankSnippet is known to be
blank according to batch’s image data.
No Snippet Metadata Snippet
information was not saved in the batch.
This is configured in the page type.
Processing Underway Snippet image
is not yet available. Most likely, it is still
Appears in
CertainScan Edit?
Yes
Yes
Should not appear
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being processed for the scan.
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Table 2: Runscreen Thumbnail and Preview Image Icons (continued)
IconDescription
Image Not Saved This snippet has
metadata but has no image file.
The page type was configured to not save
this snippet’s image to disk.
Snippet Out Of Bounds This snippet
was set up to not be the entire piece.
However, when trying to extract the
snippet for batch output, the specified
snippet region was found to lie completely
outside the boundaries of the item’s
edges. No disk image was written for this
snippet for this reason.
Image Unavailable Attempted to load
the snippet image from disk but failed. The
request did not time out, so the disk to
Appears in
CertainScan Edit?
Yes
Yes
Yes
which the image is stored may be down or
disconnected.
Image Timeout Attempted to load the
snippet image from disk but the request
timed out. Network might be busy or the
host might be busy writing other active
items to disk.
System Busy The image is not in the
cache but the system is too busy, so an
attempt was not made to load it from disk.
An attempt will be made when the system
is not busy. The host software is probably
in the middle of scanning or finishing up
writing the last scanned items to disk.
Yes
Should not appear
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Run Screen Views
The tabs near the top of the Run screen change how the thumbnails are
arranged. You can view the thumbnails by transaction, by the order each piece
was scanned (sequence) or by the bin the piece was sorted to. You can select
Transaction Dual, Sequence Dual, or Dual Image, which displays two
thumbnails for each piece.
Note: The transaction dual, sequence dual, and dual image views will only
work properly if the page types in your job are set up to include a
“secondary” thumbnail.
Transaction View
The transaction view groups thumbnails by transaction. All of the pieces are
displayed in a single row from left to right in the order they were scanned. One
thumbnail is displayed for each piece.
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Sequence view
The sequence view displays all of the pieces in the order they were scanned
from left to right. A new row will start after the fifth piece.
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Bin view
In bin view, each row represents a bin number.
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Group view
The Group view, similar to the Transaction view, also displays each of the
group separators (or markers).
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Transaction Dual view
The transaction dual view shows 2 thumbnails for each piece, grouped by
transaction. The first row will show one image; the following row will show the
secondary image.
Image 1 (front)
Image 2 (back)
Transaction 1
Transaction 2
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Sequence dual view
The sequence dual view shows 2 images for each piece, grouped in the order
they were scanned.
Image 1 (front)
Image 2 (back)
Each piece is displayed on two rows, one for each image.
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Dual Image view
This is a split-screen mode in which you can view two images of a single piece
at a time. The images displayed are those that you configure in Job Setup for
the Page Type. You can then select two images corresponding to the “Image
for Thumbnail” and “Secondary Image for Thumbnail” parameters in General
Page Type Parameters. If no secondary thumbnail is selected, only the first
thumbnail is displayed and the region where the second thumbnail would
appear is left blank.
In the following example, both front and back images of a check are displayed.
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Information window
The Information window is in the lower right corner of the Run screen. Select
the tabs in the Information window to display the following:
The General tab displays job information such as the start time and operator
name. The General Information will not change depending on the item.
The Batch tab includes data such as the set number, pages in the batch, and
the date and time the batch was created, received, and processed.
The Page tab provides information about the selected thumbnail. It may
include the bin the piece was sorted to, size dimensions, and page type.
The Graph tab displays a performance graph allowing you to select between
pages per hour, or sets per hour.
The Printer tab provides information on the status of the ink jet audit trail
printers. Check the printer tab if audit trails are not printing correctly.
The Rejects tab displays a list of all the possible rejects, and a count of the
rejects that happened during a run.
The Throttle tab displays throttling status notifications that occur during a run.
Note: Touch or click in the Information window to bring up the detailed view. In
the detailed view, only the info set to YES will appear in the information
area.
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Click here...
...to display the General
Information detail window
Table 3: General Information - infoscreen details
ParameterDescription
Start Date
Type of Run
Operator
Name
InputNumber of pieces processed for the current job.
OutputNumber of pieces placed in a batch for the current job.
RejectsNumber of rejects for the current job.
Feed RatePages/hr for the current job.
Date and time at which the runscreen was entered. Displays
the date before pressing Go, displays the time after
Set in the job parameters, potentially reset when runscreen
was entered; Default job setting or selected by operator at the
start of the batch
Determined at login time.
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Table 3: General Information - infoscreen details (continued)
ParameterDescription
OCR Read %
MICR Read %
OCR MICR
Read %
Combined
MICR %
Run Time
Jam TimeSum of time that the jam dialog was shown for the current job
Idle Time
Active Job
Time
Successful OCR Reads / Items with an OCR area defined, for
the current execution
Successful MICR Reads / Items with a MICR defined, for the
current execution
Successful Optical MICR Reads / Items with a MICR defined,
for the current execution
Successful Combined MICR Reads / Items with a MICR
defined, for the current execution
Sum of time during which the track was running for the current
job
Sum of time during which the track was not running for the
current job
Sum of time between entering the runscreen and exiting the
runscreen
Processing
Buffers
DEBUG Last
ProcLoad To
Ctrl
Processing
Power Used
Image
Processing
Compression
Network
Bandwidth
Regarding the ImageManager, used to store uncompressed
images as items are processed.
For Engineering use only
Percentage of estimated processing power used to process
this item. Because there are either two processors or hyperthreading, the maximum sustainable percentage is 200%.
Estimated average Image Processing Time, per item, in the
current execution.
Estimated Compression time, per item, in the current
execution.
Estimated average network write time, per item, in the current
execution.
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Table 4: Batch Information - detailed view
ParameterDescription
Batch File Format
Batch Number
Batch Sequence
Number
Transaction NumberNumber of transactions, save the batch ticket set
Transaction
Sequence Number
Group NumberNumber of groups
Group Sequence
Number
Scan Sequence
Number
{DAT, ODI, OXI, OII} as set in batch parameters in job
setup
Determined by plug-in, operator entry, batch ticket or
system. Batch parameters in job setup.
For the selected item. 0 for batch tickets, then the
ordinal number of the item in the batch.
For the selected item. Ordinal number of selected item
within its transaction.
For the selected item. Ordinal number of selected item
within its group.
For the selected item. Ordinal number with regard to
scanning. Rescans will change this number for a given
item.
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Table 4: Batch Information - detailed view
ParameterDescription
Pages in BatchIncluding batch ticket & voided items.
Batch Creation Date
Batch Received DateEntered by operator, otherwise today's date
Batch Processed
Date
Batch RefIDs
ScanLink Vendor
Batch ID
ScanLink Customer
Batch ID
Data File PathAs per job's batch parameters.
Image File PathAs per job's batch parameters.
Snippet File PathAs per job's batch parameters.
Date (and time) the batch was created (when first
piece was scanned)
Entered by operator, otherwise today's date
Shown only if RefID enabled configured in batch
parameters
Shown only if RefID enabled configured in batch
parameters
Shown only if RefID enabled configured in batch
parameters
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Table 5: Page Information - detailed view
ParameterDescription
Page Name / Page
Type
Page Sub-Type
Document
Location Number
Length x HeightDetermined for each piece scanned
Damage Detect
Result
Character Read
OCR Read 1 - 5Results of OCR regions 1-5, as per pagetype configuration
Magnetic MICR
Read
Corresponds to pagetypes configuration for job; Selected
in Job Setup
Corresponds to pagetypes configuration for job; Page type
sub-category (if available for current page type)
a unique number assigned to every piece of a batch.
Indicator for whether damage was found on the piece
Combined results of magnetic and optical MICR reads;
Generic display of OCR1 or MICR character reads on a
given piece to keep jobs consistent. If more info is desired,
bring up the info panel for all the OCR and MICR details.
Results of MICR region, as per pagetype configuration
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Table 5: Page Information - detailed view
ParameterDescription
Barcode Results
Barcode Results 1
Barcode Results
2-6
Marks Results
Bin NumberFinal destination of the selected piece.
Front Blank Page
Status
Back Blank Page
Status
Page Ref ID 1
Results of Barcode 1 (same as Barcode 1 below, but
visible by default)
Results of Barcode 1 (same as Barcode Results above, but
not visible by default)
Results of Barcode 2-6, as per pagetype configuration
Indicates whether or not a mark was detected for those
marks defined in the pagetype
Indicates whether or not the front side of the selected item
was judged blank. Also states what % of pixels were filled.
Indicates whether or not the back side of the selected item
was judged blank. Also indicates what percentage of pixels
were filled.
Page RefID. Visible in RunScreen if RefID #1 is defined in
Job. Always visible in Batch Editor.
Page Ref ID 2
Page Ref ID 3
Processing Time
Used
Unique Piece IDOrdinal number per execution. Used mainly for diagnosis.
Page RefID. Visible in RunScreen if RefID #2 is defined in
Job. Always visible in Batch Editor.
Page RefID. Visible in RunScreen if RefID #3 is defined in
Job. Always visible in Batch Editor.
Percentage of allowable time used for this piece. Allowable
time is a function of track speed.
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The Printer Information window provides access to printer maintenance
features.
The Rejects Information window lists all of the possible rejects and shows
numerically how many of each reject has occurred.
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Throttling
Significant changes were made to how the system behaves when throttling.
Instead of gradually slowing the feed rate, the system will now pause the
feeder and conveyor when the system has reached capacity, either due to
network congestion or when extensive post image processing is consuming
available buffers. Throttling status notifications are available in a new tab on
the run screen named “Throttle.”
Note: A System > Configuration parameter controls whether or not to display
the runscreen throttle notification tab.
Figure 8: Run screen showing Throttle tab
While running, if the system goes into a throttling state, the host displays a notification within the Throttle tab, showing that the system is throttling, along with
information about how many pieces are pending batching (see Figure 9).
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Figure 9: The system in a throttling state - detail of the runscreen
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Additional information windows
There may be additional information tabs that appear in the Run screen
window, based on job setup. These tabs include:
MultiAssist
The MultiAssist tab appears if the job is set up to use the optional Multi-Slot
IdAssist feature, and displays information regarding which slot, swipe method,
and action has been programmed for the job.
Reference IDs
Shows the reference IDs defined for the running job. Not visible if reference IDs
are not defined. The values in this panel indicate how subsequent pieces will
be noted. It also indicates how the batch will be noted. Since the RefIDs for a
batch are not finalized until the batch is closed, batch RefIDs may be changed
at any time. Page RefIDs, however, may only be changed by rescanning the
piece in question.
ScanLink
This panel is controlled by the ScanLink plug-in for the running job. This panel
is not visible if a plug-in is not defined.
WholesaleWorks 0
This panel is controlled by the ScanLink plug-in for the running job. This panel
is visible if the plug-in requests it. This panel is also labeled by the plug-in.
WholesaleWorks 1
This panel is controlled by the ScanLink plug-in for the running job. This panel
is visible if the plug-in requests it. This panel is also labeled by the plug-in.
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Preview Window/Image Viewer window
The Preview window provides a large image of a scanned item. View an image
in the Preview window by selecting its thumbnail.
1. Select a thumbnail.
2. The selected image appears
in the Preview window.
Click on or touch the
image to open it in the
Image Viewer window.
Figure 10: Preview Window/Image Viewer window
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Use arrow buttons
to scroll through
the batch.
Select image of
page type you want
to view.
Touch the image in the Preview window to open the Image Viewer in fullscreen mode, where you can enlarge or reduce the image, and scroll through
and examine all images in a batch, one at a time.
The Reset Zoom/Pan button will return the image to its original state.
The Zoom In and Zoom Out buttons enlarge and reduce the image in
the Zoom screen. Re-center the zoom by touching the new center on
the monitor or use the mouse. You can also use the + and - keys on the
keyboard to zoom in and out.
Use the Ruler function to measure distance from one place to another
on the image. Use the mouse to click the Ruler button, then click and
hold the left mouse button on one location while you drag the cursor to
the other location. Notice that as you move the cursor from place to
place, its exact position is indicated in the field.
The Crop, Fill in/Redact, and Rotate buttons (which are carried over
from the Batch Editor) are disabled in the Preview window.
If enabled, displays the designated optical search area for the OCR &
MICR scan lines.
Clicking this button will make this image the Default for this page type.
Close the Preview window.
Use the Previous/Next arrow buttons to scroll through the
batch. Use the Full Front/Full Back (or Partial Front/Partial Back) buttons to view images associated with the page type.
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Scanning items
After you have selected a job, you are ready to scan items. Before you do, here
are a few things to remember:
Removing items from an envelope
Items that are tri-folded tend to have the
top and bottom sections lifted up. Prior to
dropping any tri-folded items, flatten the
ends, allowing for a smoother feed.
As items are dropped onto the conveyor,
it’s important to drop them in such a way as to have the items fully justify to the
side rail prior to entering the feeder. The conveyor rollers are angled to assist
in justifying the items to the side rail as they are dropped. Drop the items far
enough back so that they will have time to straighten. If items are not fully
justified as they enter the feeder section, skew jams may occur. It should also
be noted that enough space gap should be allotted between items. At least ½
inch between items will provide for proper image capture.
Examples: When dropping items, give enough time for items to justify. The
thick line indicates feeder entrance. The arrow indicates the paper path.
WRONG - In these 4 examples, the items are dropped too close to the feeder to
be justified.
RIGHT - Items should be as aligned as possible as they enter the feeder.
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Skew
Skew is a term used to identify when an item is misaligned when scanned.
Typically, a skewed item prevents the scanned image from being read
properly.
Item skew is determined by the angle in which an item enters the scanner. The
angle is calculated by a set of LED transmit and receive parts that detect when
one sensor is uncovered for a while. If the angle is greater than 2 degrees, then
the system will jam for “too skewed”. If it jams for 5 degrees or more, contact
your Opex administrator.
Figure 11: Skew examples
To scan items into the system
After you have selected a job, you are ready to scan items.
1 Press Go on the Run screen.
2 Place the first item onto the conveyor as shown in Figure 12.
Drop items here
Figure 12: Ideal drop area
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The machine will scan the item and place a thumbnail of the image in the
transaction window. A large image of the item will appear in the Preview
window.
3 Continue to place the items you want to scan onto the conveyor. The
scanner will scan and sort the items depending on the job parameters.
As the scanner processes items, check to make sure:
• Items are being scanned properly.
• All critical information (MICR line, OCR line, etc.) is being collected
properly.
• Items are being sorted to the correct bin.
Stack Feeding
Stacks of paper (approximately 1.1 inches) can be placed on the conveyor.
The conveyor rollers will carry the stack (or packet) over to the packet feeder
where the top piece will be singulated from the top of the stack and fed into the
scanner. The feeder will continue to pull the top page from the stack until the
last page is fed.
When the feeder detects a stack of paper, the conveyor will stop to allow for
the stack to pass through and will continue when the entire stack is fed. You
can place more stacks on the conveyor when it stops, but keep in mind that the
conveyor will only stop when the feeder encounters a stack.
Note: The conveyor operates differently depending on the Feed Mode job
parameter setting: Normal, Stack, Passive. Stack feeding can be accomplished in either Stack or Normal modes. Height sensors come into effect
in Stack mode as well.
Since the feeder pulls from the top of the stack, the lead sheet in the stack
must be the first to reach the feeder. If the bottom piece reaches the feeder
first, a paper misfeed is likely to occur. There are techniques for learning to
drop packets of paper consistently and effectively. The items do not have to be
perfectly aligned as long as the lead sheet is the top sheet. Review these
techniques with your Falcon Administrator or your OPEX Technician or Sales
Engineer.
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Feed Direction
CORRECT
Scanning tips
Make use of these techniques for properly handling paper and feeding items:
• Feed items with the correct side up. When searching for/reading MICR lines,
the scanner will assume the items are being fed face up, with the bottom
edge towards the operator.
• Make sure items are unfolded and place them on the conveyor directly in
front of the point of extraction. This will give the machine a chance to justify
each page dropped against the common edge and will assist in deskewing
the item before it reaches the feeder. For maximum effect, the paper should
be unfolded so that it is flat and makes contact with the conveyor rollers and
feed rings.
• 8-½ x 11” sheets can be scanned in portrait or landscape. The scanner is
outfitted with 12.25” image sensors and can accommodate larger pieces of
paper as well.
• Checks and remits should be dropped in the same orientation as if you were
reading them. Other landscape pages can also be automatically detected if
their page width or height is unique.
• To scan two or more items, such as a page with a sticky note attached, first
press the MFD Override button. This will disable the scanner’s ultrasonic
multifeed detector and allow the “2-page” piece into the system.
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MFD Override
button
Assigning a page type
You can manually assign a page type to the next item you scan by pressing the
appropriate Page Type button. These buttons are only available if they have
been activated in the general job parameters.
Figure 13: Sample Page Type buttons
In a structured job, the Page Type buttons will also indicate which page types
the system expects to see next. For example, if the job expects to see either a
batch ticket or a stub to start a transaction, their corresponding page type
buttons will appear in color (as shown in Figure 14).
Figure 14: Sample Page Type buttons (structured job)
Page type locking
Depending on the job setup, you may also have the ability to apply a page type
to several items. With page type locking enabled, you can press the page type
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button twice and “lock” the page type button down. Once the button is “locked,”
all the subsequent pieces will be classified as this page type until the end of the
transaction or when the lock is released.
A red box around a page
type button indicates
that the lock is in place.
Note: This feature does not work with Virtual pages. For more on Virtual
Page Types, see “CertainScan Manual - Advanced Features”.
Assigning page sub-types
If one or more of the page types in your job contains sub-types, you must
assign the item a sub-type before scanning it into the system. Page Sub-Types
must be enabled in the General Page Type Parameters in order for this feature
to appear.
To assign a page sub-type:
1 While running a job, press the appropriate page type button. For example, if
you are scanning a business check into the system, press the Check page
type button.
2 Select from the available page sub-types.
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Figure 15: Assigning a page sub-type
3 Scan the item.
Adjusting the image quality
Fine tune the quality of the item images by pressing Adjust on the Run screen.
The Adjust Capture Parameters screen will appear, where you can modify the
gamma, brightness and dropout colors for all or one image.
Figure 16: Adjust Capture Parameters screen
Table 6: Adjust Capture Parameters screen buttons
Gamma
Brightness
Dropout
Adjust All/
Adjust One
DefaultsReturn to the default capture parameters.
When enabled, the Gamma panel allows you to adjust the
balance between bright and dark areas of the image.
Adjust the brightness of the item images from Light to Dark.
Press a button to adjust the brightness. The default is Normal.
Remove a color (Red, Green, Blue, or White) from the item
image. The default is White.
To use this feature, the items must be printed with a specific
dropout color.
Select Adjust All to apply these changes to all the items in the
current job, or Adjust One to make the adjustments only to the
next item scanned.
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Rescanning items
There are a couple reasons and methods for rescanning items:
• If you are not pleased with a particular image, you can rescan the item while
the job is running. CertainScan has a Rescan button that allows you to
replace a poor image or item scanned out of order by using the normal
feeder. Steps for this method are described below.
• After a multi-feed reject, the feeder and conveyor will stop, a jam dialog will
appear on screen, the Rescan Feeder LEDs will flash blue, and the PreFeed MFD Override LED will flash green. The flashing in these two areas
alerts you that either one may be chosen to re-feed the reject:
- Rescan Feeder - The Falcon Rescan Feeder is a mechanism that allows
the operator to feed a single or multiple items into the machine which had
been rejected or the auto-feeder is not able to feed. See “About the
Rescan Feeder” on page 58 for more details.
- Pre-Feed - The Falcon has another entry point at which the operator can
interject rejected sheets: this entry point is in the Pre-Feeder mechanism
and is primarily designed for multiple rejects to be stacked; alleviating the
need to insert them one at a time. See “About the pre-feeder mechanism”
on page 60 for more details.
To rescan an item:
1 Select the item’s thumbnail.
2 Take the item out of the sort bin.
3 Press Rescan to replace the item in the batch.
Note: If an audit trail was printed on the item the first time it was scanned,
you may press Rescan NP (no printing) to replace the item in the batch.
This way, no additional audit trails will be printed on the item.
4 Drop the item onto the conveyor.
5 Verify that the image is acceptable.
Note: The Rescan buttons will only be available if activated in the batch
parameters.
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About the Rescan Feeder
The Rescan Feeder consists of an illuminated slotted opening in the scan bed
cover and a button to activate/deactivate the mechanism directly to the right of
the slot.
The Rescan Feeder can only be activated via the Rescan Feeder button when
the machine is in a jammed or paused state.
In the event of a jam, the Rescan Feeder slot will flash blue at a 0.5 second
interval; alerting the operator that it may be selected for use to re-feed any
rejected or jam sorted items. If the operator activates the Rescan Feeder, the
jam dialogue will disappear from the screen and the slotted opening in the scan
bed cover will become solidly lit blue; alerting the operator that the Rescan
Feeder is now active and the machine expects items to be injected there.
To use the Rescan Feeder without multi-feed detection in the event of a
jam:
1 When the Rescan Feeder slot is flashing, press the button located directly
to the right of the slot.
2 Wait for the jam dialog to disappear and the slot to become solidly lit.
3 Inject the item(s) one at a time into the slot.
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4 When finished, press the Rescan Feeder button again.
The slot will no longer be illuminated and feeding will resume at the auto-
feeder
To use the Rescan Feeder with multi-feed detection in the event of a jam:
1 When the Rescan Feeder slot is flashing, press and hold the Rescan
Feeder button until the Rescan Feeder slot begins to flash rapidly.
2 Wait for the jam dialog to disappear.
3 Inject the item(s) one at a time into the slot.
4 When finished, press the Rescan Feeder button again.
5 The slot will no longer be illuminated and feeding will resume at the auto-
feeder.
Using the Rescan Feeder when the machine is paused
If the operator pauses the machine, the Rescan Feeder slot will flash blue at a
0.5 second interval; alerting the operator that it may be selected to inject a
single or multiple items into the machine. If the operator activates the Rescan
Feeder, the slotted opening in the scan bed cover will become solidly lit blue;
alerting the operator that the Rescan Feeder is now active and the machine
expects items to be injected there.
To use the Rescan Feeder without Multi-Feed detection during the
paused state:
1 When the Rescan Feeder slot is flashing, press the Rescan Feeder button.
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2 Wait for the slot to become solidly lit.
3 Inject the item(s) one at a time into the slot.
4 When finished, press the Rescan Feeder button again.
The slot will no longer be illuminated and feeding will resume at the auto-
feeder.
To use the Rescan Feeder with Multi-Feed detection during the paused
state:
1 When the Rescan Feeder slot is flashing, press and hold the Rescan
Feeder button until the Rescan Feeder slot begins to flash rapidly.
2 Inject the item(s) one at a time into the slot.
3 When finished, press the Rescan Feeder button again.
The slot will no longer be illuminated and feeding will resume at the auto-
feeder.
About the pre-feeder mechanism
The pre-feeder mechanism consists of left and right pre-feeder wheels located
directly to the right of the feed belt and the MFD override LED and the MFD
override button.
Pre-Feed MFD Override button
Pre-Feed MFD Override LED
The pre-feeder mechanism can only be activated via the MFD override button
when the machine is in a jammed or paused state. In the event of a jam, the
Pre-Feeder LED will flash green at a 0.5 second interval; alerting the operator
that it may be selected for use to re-feed any rejected or jam sorted sheets. If
the operator activates the Pre-Feeder, the LED will be solidly lit green and the
Pre-Feeder arms will raise to allow the item(s) to be placed under them.
Selecting the Pre-Feeder again will cause the Pre-Feeder LED to shut off, the
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jam dialogue to disappear from the screen, the pre-feed nip wheels will lower to
the top of the item(s) and feeding will resume.
To use the Pre-Feeder in the event of a jam:
1 When the Pre-Feed LED is flashing, press the Pre-Feed MFD Override
button.
2 Wait for the pre-feeder arms to be raised and the Pre-Feed LED to be
solidly lit.
3 Place all sheets to be fed under the pre-feeder arms.
4 Press the Pre-Feed MFD Override button or hit the continue button in the
jam dialogue.
The jam dialogue should disappear , the Pre-Feed LED will no longer be illu-
minated, and feeding should resume at the auto-feeder.
If the operator pauses the machine, the Pre-Feed LED will flash green at a
0.5 second interval; alerting the operator that it may be selected to inject a
single or multiple items into the machine. If the operator activates the PreFeeder , the LED will be solidly lit green and the pre-feeder arms will raise to
allow the item(s) to be placed under them. Selecting the Pre-Feeder again
will cause the machine to exit the paused state, lower the Pre-Feed nip
wheels onto the top of the item(s) and feeding will resume.
To use the Pre-Feeder during the paused state:
1 When the Pre-Feeder LED is flashing, press the Pre-Feed MFD Override
button.
2 Wait for the Pre-Feeder arms to be raised and the Pre-Feed LED to be
solidly lit.
3 Place all sheets to be fed under the pre-feeder arms.
4 Press the Pre-Feed MFD Override button or press the resume button.
The Pre-Feed LED will no longer be illuminated, and feeding should
resume at the auto-feeder.
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Deleting items from the batch
When the machine is stopped, you can delete items from the batch. Click the
Delete button to delete an item image.
Note: The Delete button will only be present if activated in the current job.
The action of the Delete button depends on the setting of the Allow Delete
batch parameter:
• If the parameter is set to Delete Last Item, you will only be able to delete the
most recently scanned item image from the batch. Press Delete to delete the
last image.
• If the Allow Delete parameter is set to Delete To End Of Batch, you can also
choose an item thumbnail and delete the selected item and all the items
scanned after the item. When the Delete button is pressed, the Confirm
Delete window (Figure 17) will appear.
Figure 17: Confirm delete
Note: It is not possible to delete a single item image from the middle of the
batch within CertainScan. If you need to delete an image from the middle
of the batch, you must also delete all the images to the end of the batch
as well.
Starting a new batch
There are three ways to start a new batch:
• Press the New Batch button while the job is running to begin a new batch
with the next scanned item.
• Press the Close Batch button, then scan the new batch ticket or the first item
of the new batch.
• Scan a batch ticket (if the New Batch Mode Job parameter is set to Auto).
Note: The New Batch button will only be available if activated in the batch
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Flexible Batch Naming
This feature allows you to place a prompt at the start of a new batch, in which
you can enter a custom batch name. The name can be manually typed in using
the keyboard or touch-screen keypad, or scanned in from a barcode scanner
(from a box or lot number, for example).
Note: File names cannot contain the following characters:
" / \ [ ] : ; | = , + * ? < >
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Four Levels of Document Separation
CertainScan provides four levels of separation for your workflow, offering
flexibility in arranging items within a batch.
CertainScan Document Separation Boundaries
Standard ScanningRemittance Processing
Batch (highest)Batch (highest)
SetTransaction
GroupGroup
Page (lowest)Page (lowest)
Set and Transaction levels function identically and differ by their names only.
The Group level of separation functions essentially the same way as the Set/
Transaction level, in that a special page type can be selected to serve as the
start or end of the group within a Set/Transaction.
Suspend and Resume Multiple Batches
CertainScan allows you to exit the job run screen without closing a batch. Additionally, CertainScan lets you open and suspend an unlimited number of
batches. You can even scan a different batch while leaving other batches
suspended. This has two main benefits:
1 Job and page type profiles can be created or edited without ending the job
and rescanning the batch.
2 For very large batches that cannot be completed in one shift, the operator
can suspend a batch and then resume it later.
With the multiple-batch feature enabled, you will be presented with the
Suspend Batch option upon exiting the Run screen.
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Note: CertainScan also retains the options of single-batch-only suspension
and of disabling batch suspension entirely.
You can view a list of suspended batches by clicking the Batch Resume button
from the Main Menu. From here you can select the desired batch and resume
scanning.
Clicking Batch Resume shows a
list of any suspended batches.
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Ending the job
When you have finished scanning items, press Stop to put the system in
standby mode. From standby mode, you can restart the job, Delete the last
scanned item, view thumbnails, or Exit the job and return to the Scan screen.
Note: You can also press the Close Batch button to close the current batch and
exit the job when prompted.
Using Batch Editor to fix incomplete batches
If there is a problem with the machine and/or CertainScan does not close
properly during a run, a batch may not be closed and saved properly. If this is
the case, you will be notified that a temporary batch file exists when restarting
CertainScan.
Consult your Falcon Administrator if you receive this error message.
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IDAssist
The ID Assist tracking system provides an additional method for identifying
and/or taking action on items to be scanned. IDAssist must first be enabled in
the job in order to use this feature. Note that ID Assist will NOT work in Stack
Feed mode.
ID Assist uses three through-beam sensors: ID Assist #1 and ID Assist Verify
are used together to initially enable the ID Assist feature. ID Assist #2 is used
for tracking of items that have been dropped.
Using IDAssist
To trigger IDAssist, swipe the item left to right in front of the ID Assist verify and
ID Assist #1 sensors (see Figure 18) and release. The ID Assist verify sensor
puts the IDAssist feature in an “alert” state waiting to see if the item will be
moved to the right, blocking ID Assist #1. If the item is not swiped left to right,
IDAssist will not be engaged.
ID Assist #2
ID Assist indicator LED
Figure 18: IDAssist sensors
When a job is run that uses ID Assist, the IDAssist indicator LED will be solidly
lit. When ID Assist is triggered, the indicator light will blink, indicating that ID
Assist was activated. Once the item is processed, IDAssist will be disabled.
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ID Assist #1
ID Assist verify
67
If you swipe left to right and do not release the item, or if you grab the item
from the conveyor after releasing it, the sensors will time out and the ID
Assist feature will be disabled.
IDAssist functions
IDAssist (and the optional Multi-slot IDAssist) can be used for the following
functions:
Color The color select trigger identifies items that are to be scanned in color
without having to touch the screen. This is very useful in a color select job,
when you need to tell the system which items to scan in color and which items
to scan normally.
Dropout Similar to color select, this allows for you to trigger a specified color
dropout for an item (red, green or blue).
Transaction boundary Use the transaction boundary trigger instead of the
Transaction button on the run screen. The transaction boundary trigger will
start a new transaction with the item that triggers the sensor.
Automatic rotation of document Tell the system to rotate the resulting image
automatically.
Page type determination requirement Use the IDAssist function to identify a
page type. This function is very useful if you have two page types that are
identical in every way or if there are multiple sets of identical page types. In
these cases, the page types can be set up so that the only way one of the page
types will be identified will be if you trigger the IDAssist function. For example,
in a job with two identical items, a check and a money order page type, the
check and money order can have the same exact attributes with the only
distinction being that money orders must have been triggered by IDAssist. That
way, the system will recognize the checks you scan normally as belonging to
the check page type.
Page sub-type selection The page sub-type selection function is useful in jobs
that have a page type with many page sub-types. Use the trigger to bring up
the page sub-type selection screen so you can choose from among the
available sub-types.
Note: When using the “Page Sub-Type Selection” IDAssist function, you must
select the sub-type before the item enters the scanner . If a page sub-type
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is not selected, the item will be assigned the default page sub-type. If no
default page sub-type has been assigned, the item will be rejected.
Override feed control The override feed control function allows you to disable
multifeed detection for thicker pieces that may not pass through normally.
About the Multi-Slot IDAssist
The functionality of the optional Multi-slot IDAssist is identical to IDAssist, but
offers up to nine different preassigned functions per job. Note that when Multislot IDAssist usage is defined in a job, IDAssist is disabled since the two
systems use different operator/piece tracking methods.
Three slots
Figure 19: Multi-Slot IDAssist
The Multi-slot IDAssist has three slots, each offering three different function
selections. Depending on how the item is moved in these slots will trigger the
predefined function. The three methods to select specific functions per slot are:
• Slide the item from left to right in the slot
• Slide the item from right to left in the slot
• Insert the item straight in and pull straight out
If you are using this optional feature, your Administrator should provide you
with information on its assigned functionality per job.
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Key assist
KeyAssist, a purchasable option, allows you to use the keys on an external
keypad to perform specific functions in the Run screen, such as selecting a
page type, starting and stopping jobs, and rotating images. This feature
alleviates the repetitive motion of reaching to touch the monitor.
Make sure Num Lock
Num
Lock
/
*
Bk Sp
is enabled (LED lit)
7
Home
4
1
End
0
Ins
89
Pg Up
5
2
00
,
6
3
Pg Dn
*
Del
_
+
=
Enter
External keypad
KeyAssist currently uses a hard-coded keyboard mapping, depending on the
Job Type. There are two mapping schemes, described below:
• Mapping Scheme 1 - the original KeyAssist scheme that supports eight page
types and does not support a New Group key function (groups did not exist
when this scheme was devised).
• Mapping Scheme 2 - uses double key combinations to support 12 page
types and a New Group button. It also remaps New Transaction and Solicit
Custom Data to double key combinations.
The KeyAssist feature will not work with structured jobs, as they require page
types in a specific order. Also, you cannot use KeyAssist with Reference ID in
the same job, as Reference ID already utilizes keyboard input.
Note: In addition to specific KeyAssist capabilities, you can often use the Enter
and Esc keys to accept and cancel dialog boxes. This capability is
standard to Windows apps, and is available whether or not KeyAssist has
been activated.
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Scheme 1 Mapping for “Generic” jobs
If the job’s General Job Parameters > Job Type parameter is set to Generic, the
keys are mapped as follows:
KeyFunction
1-8
9Solicit Custom Data ScanLink Call
0selects a new transaction
+starts/stops the track
/rotates the piece 90 degrees clockwise
*rotates the piece 180 degrees
-
Scheme 1 Mapping for “WholesaleWorks” jobs
If the job’s General Job Parameters > Job Type parameter is set to either
WholesaleWorks Generic or WholesaleWorks Specific, the keys are mapped as
follows. Note that the presence and contents of “Tab0” and “Tab1” are dictated
by the ScanLink plug-in used by the job in question:
selects page types 1 through 8
(and page sub-types 1-8, when the sub-type dialog is displayed)
flips the front and back images
(if the page type is set up to scan front and back images)
KeyFunction
selects page types 1 through 8
1-8
(and page sub-types 1-8, when the sub-type dialog is displayed)
9Solicit Custom Data ScanLink Call
0selects a new transaction
+starts/stops the track
/no action
*Toggle popup of “Tab 0”
-Toggle popup of “Tab 1”
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Scheme 2 Mapping for “Generic” jobs
If the job’s General Job Parameters > Job Type parameter is set to Generic, the
keys are mapped as follows (Note that some mapping are double presses. For
example, 0,1 indicates pressing 0 and then 1 in quick succession):
KeyFunction
0,1 -
1,2
1 - 9when the sub-type dialog is displayed, selects page sub-types 1-9
7,7selects a new transaction
8,8selects a new group
9,9Solicit Custom Data ScanLink Call
+starts/stops the track
/rotates the piece 90 degrees clockwise
*rotates the piece 180 degrees
-
Scheme 2 Mapping for “WholesaleWorks” jobs
If the job’s General Job Parameters > Job Type parameter is set to either
selects page types 1 through 12
flips the front and back images
(if the page type is set up to scan front and back images)
WholesaleWorks Generic or WholesaleWorks Specific, the keys are mapped as
follows. Note that the presence and contents of “Tab0” and “Tab1” are dictated
by the ScanLink plug-in used by the job in question (Note that some mapping
are double presses. For example, 0,1 indicates pressing 0 and then 1 in quick
succession):
KeyFunction
0,1 -
1,2
1 - 9when the sub-type dialog is displayed, selects page sub-types 1-9
7,7selects a new transaction
8,8selects a new group
9,9Solicit Custom Data ScanLink Call
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selects page types 1 through 12
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KeyFunction
+starts/stops the track
/rotates the piece 90 degrees clockwise
*Toggle popup of “Tab 0”
-Toggle popup of “Tab 1”
Clearing paper jams
During normal operation of the machine, you may encounter an error message
halting the scanner. The prompt on the machine will offer you two options: to
CONTINUE or to CANCEL. The error message is informing you of a paper jam or
a sensor error. If this is the case, check the machine for paper jams as
described here. After you clear the jam or ensure that the track is clear, press
the Continue button.
Note: The scanner may also reject items that are misfed, skewed, or because
the item was not properly identified. In these cases, the scanner will stop
after all the paper in the track has been sent to the reject bin. If the paper
doesn’t clear into the reject bin after selecting Continue, then you need to
open the cover(s) and remove the paper(s).
Access the scanner area:
1 Turn the latch counterclockwise to release the clamshell. The clamshell will
swing to the open position.
Clamshell latch
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73
2 Clear any jammed paper or debris in this area.
3 To close the scanner clamshell, hold onto the latch and gently pull the
cover closed.
NOTICE: Slamming the clamshell down can damage the image sensors.
4 When the cover reaches the closed position, rotate the latch clockwise until
you hear the lock snap into place.
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Access the transport area:
1 Turn the transport latch counter-clockwise and pull the transport door away
from the scanner.
2 Clear any paper or debris that is caught in the transport area.
Transport latch
Figure 20: Opening the transport stacker cover
3 To close the transport cover, hold onto the latch and gently pull the cover
closed.
4 When the cover reaches the closed position, rotate the latch clockwise until
you hear the lock snap into place.
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Clearing the bins
When removing the paper from the output bins, pull the item from the side of
the bins. The trays have been designed to allow access to the smallest of
pages in the bins. Pressing the green release buttons (one for each bin) will lift
the knock-down tabs, which are designed to easily re-insert an item that may
have jammed in the transport.
Press to lift
knock-down
tabs
Remove paper from
the side of the bins.
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The Falcon uses an HP Touch Screen Monitor (Opex # 2887800). This LED
backlit touchscreen 21.5 inch monitor features a 3-sensor optical touchscreen,
and is calibrated for its touch sensitivity before it leaves Opex. However, you
may need to recalibrate, especially if it is in use for an extended period of time.
To calibrate the monitor
1 The monitor must be kept clean to operate properly . Use canned air to blow
off dust and debris, especially along the edges and seams in the encircled
areas as highlighted in Figure 21.
Figure 21: Touchscreen monitor
2 Make sure the USB cable is connected from the computer to the monitor.
3 Select Start > Control Panel > Tablet PC Settings.
Note: The Tablet PC Settings control panel will only appear after Microsoft
Windows 7 recognizes a connected touch monitor.
4 On the Display tab in the Tablet PC Settings window, select the name of the
monitor you want to calibrate from the drop-down menu.
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Figure 22: Select the display
5 Click the Calibrate … button and follow the on-screen instructions.
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Removing/Replacing the printer cartridge
The scanner’s imprinter and HP ink cartridge are accessible when the transport
area is open. When you remove a cartridge, pay close attention to the position
and orientation of the cartridge so it can be replaced properly.
When you install a new printer cartridge, first check the expiration date of the
new cartridge you plan to use. The Falcon printer cartridges (in sealed
containers) have a shelf life of two years from the date of manufacture.
Accessing the printers
1 Open the transport rear door by disengaging the latch handle.
2 To access the front printer:
a. Loosen the thumbscrew shown in the following figure.
Loosen thumbscrew
b. Swing open the paper guide to expose the printer assembly.
Printer assembly
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3 To access the back printer:
a. Press the hinged paper guide to release the latch. The optimal location
for pressing the guide is between the two small screws.
Press the hinged
paper guide here
b. Swing open the paper guide to expose the printer assembly.
To remove/replace a printer cartridge:
1 Pull the tab on the rear of the printer cartridge and rotate outward, as shown
in the figure below.
2 Insert the new cartridge by tipping the front end of the cartridge in first, and
then pushing in the rear of the cartridge until it “clicks” into place.
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3 In Printer Diagnostics, select Replace Ink Cartridge to reset the ink drop
count to zero.
Adjusting the printer carriage position
You can adjust the vertical print position on items by moving the printer
carriage. The printer carriage is fixed to a shaft with detents that position the
printer so it sprays ink through the holes in the paper guide. A thumb screw
holds the printer in the detents. If you do not position the printer in a detent, the
thumb screw sticks out, preventing you from closing the paper guide.
To adjust the carriage position, loosen the thumb screw, slide the carriage to a
new detented position on the shaft, and then retighten the thumb screw.
Loosen thumb screw to
move carriage along
detent shaft
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Attaching the bins and stacker fingers
This procedure describes how to install the upper and lower stacker fingers.
Stacker finger(s) will need to be reinstalled if they become dislodged or broken,
through abuse, for example. It is best to remove the bins for easier access when
reinstalling them. Simply pull the bins out and set them aside.
Lower Stacker Fingers
The lower stacker fingers come pre-assembled and only need to be put in place.
Load them into the slots at the bottom of each bin base.
Keep the end of the stacker finger centered in the slot, and push down the
bottom of it so the finger’s pin can slide underneath the small tabs on each side.
Release it, and the spring inside will hold it in place against the tab.
Note: When installing the lower finger, it is important that the finger must be
oriented at an upward angle as shown. If the finger is held down flat, it is
not possible to install it.
Push down so pin
goes under tab
Keep end
aligned to slot
Note: On production machines, the stacker fingers are black. The white
stacker finger shown above was used to provide better contrast in the
photo.
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Upper Stacker Fingers
The upper stacker fingers are provided in two pieces. To connect them, position
the arm and body with their flat surfaces facing up (A). Load the arm’s pin into
the holes at the end of the body, with the plastic tabs on the arm lined up with
the notches on the body (B). The pin does not just get forced down into the
holes. It should be put into one hole, with the arm over to one side, slightly off
center. Then by sliding the center-line of the arm back to the center-line of the
pivot, the other end of the pin will be inserted into its hole.
Once the arm’s pin is in place, flip the arm under the body so the arm’s flat side
is down and the end lever points up (C).
A
B
A
C
Attaching the upper stacker fingers properly requires accurate positioning
between the finger’s lever and the finger release button’s levers. To simplify the
process, wedge an object underneath the release button so it cannot move
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while you are working on it.
Binder clip used to
prevent movement
Stacker
finger
release
buttons
Load the upper stacker finger’s body into position, back-first, so its top hooks
into the corner as shown below.
(Shelf disconnected
Hook stacker finger
from machine)
base into back of shelf
Rotate the front of the stacker finger’s body up and gently squeeze the rounded
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85
tabs together so the end tabs can fit into their slots.
Bins
Insert the stacker bins. The stacker bin positions are:
• Top: Side justifiers on top and bottom
• Middle: Side justifiers on bottom only
• Bottom: No side justifiers
Top:
Justifiers on top & bottom
Middle:
Justifiers on bottom only
Bottom:
No justifiers
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Cleaning the system
When properly maintained, the Falcon will continue to operate efficiently and
smoothly. However, over time, dust and dirt buildup can degrade the performance, resulting in problems such as skewing, double feeds, item hesitation
and damage. The conveyor, stacker assembly, feed assembly (feed belts, idler
pulleys, pre-feed tire, retard pad) and the CIS (contact image sensor) require
regular cleaning.
Regular and scheduled maintenance will ensure that the Falcon continues to
function properly, with minimum downtime and maximum efficiency. This
maintenance procedure consists of debris/dust removal and general cleaning.
Caution: Be careful when working with cleaners. A cleaner-soaked cloth or
similar material should never be used to clean moving objects. For example,
do not clean belts or rollers when the motors are running. The use of a cloth
CAUTION
or a similar material on moving mechanisms can result in severe personal
injury. If a belt, roller, pulley, or a similar part needs to be cleaned, handcrank it during cleaning or clean it while stationary.
Conveyor and transport assemblies
1 Stop all jobs and ensure that all motors are stopped.
2 Check the transport area once a shift. Open the transport door (Figure 23)
and clear the area of paper debris, dust, envelope flaps, etc.
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87
Figure 23: Transport area
3 Vacuum dust and debris from the stacker bins.
4 Vacuum dust and debris from the conveyor rollers.
Contact image sensor
The glass contact image sensors should be cleaned at the beginning or end of
each shift, or as needed. If you see lines appearing on the image previewed on
the screen, then it is likely there is a speck (toner, white out, paper, glue, etc.)
attached to the glass obstructing the view. Wipe the glass clean and the line
should not appear on the image when the piece is scanned again. Be sure to
clean the top camera glass if the line appears on the front side of the image.
The contact image sensors are located underneath the scanner cover. Apply
Windex (the recommended glass cleaner) to a lint-free rag and wipe the
imager glass top (front camera) and bottom (back camera). The top camera is
on the underside of the cover directly above the bottom camera.
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89
Feed assembly
Black lines on the image can be caused by dirt (toner, ink, white out, glue, etc.)
transferred from the paper to the rollers and feeder. Clean the feed
mechanisms on a weekly basis.
Lift the tab on the feed assembly to clean the retard pad underneath. Also
clean the feed rollers that lead up to the feeder.
Feed assembly tab
Retard pad
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• Restore statistics
Operators with User, Supervisor, and Manager-level accounts have access to
the report functions.
Creating statistic reports
Use the statistics reports to evaluate the efficiency of jobs you have run. The
Falcon can generate:
• Individual Reports - Provide information on each job run. When you select
the criteria for generating individual reports, if more than one job run fits the
criteria, a separate report is created for each run.
• Summary Reports - Provide information on a job range defined in the
Statistics Reports Criteria window.
These two types of reports both have the following sections:
• General Information
• Overall System Performance Measures
• Performance Details
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To create a statistics report:
1 In the Menu bar, click Main, then Statistics in the Options menu.
Figure 24: Statistics Report Criteria Screen
2 In the Statistics Reports Criteria window, set the parameters for the report
as shown in Figure 24:
- Jobs - select the job(s) for which you want to run a statistics report.
- You can select several individual jobs for a single report, however, if you
click All Jobs, it automatically deselects the individual jobs (since they
would be included in the “All Jobs” category).
- Operators - select the operator(s) and/or the shift for which you want to
run a statistics report.
- You can select several individual operators for a single report, however,
if you click All Operators, it automatically deselects the individual
operators (since they would be included in the “All Operators” category).
- Clicking any one of the Shift options will select all operators during that
scheduled shift. The default setting, All Operators, includes all shifts.
- Date - set the start and end date for the report. In Figure 24, the Summary
report was run for a single day, but virtually any range can be selected.
- Time - set the start and end time for the report. In Figure 24, these
parameters were set to include the 3rd shift (12:00 AM-8:00 AM) and the
first shift (8:00 AM to 4:00 PM).
- Job/Operator Lists - select one of the radio buttons:
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93
- Current jobs/operators - To use the job names and operators currently
stored in the Controller’s memory (as shown in the Jobs and Operators
lists).
- Read thru previous runs - To find runs deleted from the current list of
jobs and operators. For example, if a job file was deleted from the Job
Name frame, it is still stored in the stats file. You can access it by
selecting this radio button, then clicking the Refill button.
3 In the Summary section, select one of the radio buttons:
- All - to generate a statistics report for every job run that matches the
selected criteria
- Jobs - to generate a statistics report sorted by job name(s)
- Operators - to generate a statistics report sorted by Operator name(s)
- Check the box to exclude jobs run by the OPEX Technician in your
report.
4 Click the Test Matching Runs button to see how many jobs have been run
that match the criteria selected above.
- If N/A appears to the right of the button, then there are no jobs to report
that match the criteria listed. Change your search criteria.
- If a number appears after the Matching Runs button, continue to the next
step.
5 Click the Summary Report button at the bottom of the screen.
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6 Click OK. A statistics report for the selected criteria will appear. Figure 25
shows the report for the above criteria.
Figure 25: Statistics Report window
The tool bar across the bottom of the Statistics Report window shows:
- Left/Right Arrows - use to move through the content of your report(s). If
unneeded, the arrows are disabled (grey).
- Printer button - click to open the printer dialogue window, where you can
select a printer (if one is connected) to print your report.
- Export button (the letter E) - click to automatically back-up the report to
the location specified by the System Setup > System > Statistics Settings > Statistics Report Export Filename parameter.
- Exit button (red stop sign) - click to close the Statistics Report window.
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General Information statistics
The following table lists the terms that appear in the General Information
section of the statistics report.
Table 7: General Information Statistic terms
TermDefinition
Job Name
Operator
Run Type
Name of job reported. If you are creating a summary report
for two or more jobs, All appears in this field.
Name of operator included in report. If you are creating a
summary report for two or more operators, All appears in
this field.
Type of run determined by setting the Default Batch Type
Batch parameter. Can be:
• Singles
• Multis
• Stub Only
• Check Only
• Multis With Pages
• Unstructured Transactions
• Page Only
• Structured Transactions
• Mix
The Default Batch Type parameter can also be set in the
Modify Batch Information window that appears when first
starting a job, if the Prompt Operator for Process & Recv
Dates Batch parameter is set to Yes.
Start TimeTime first job in the specified time window started.
End TimeTime the last job in the specified time window stopped.
Jobs Included
Jobs Ended
96
(Summary Report only) Lists the number of jobs included in
the report.
(Summary Report only) Lists the number of jobs that ended
in the specified time window.
Falcon User Manual - Remittance Processing - OPEX Corporation
Overall System Performance Measures statistics
The table below lists the terms that appear in the Overall System Performance
Measures section of the statistics report.
Table 8: Overall System Performance Measures terms
TermDefinition
InputNumber of pieces fed into the machine.
Number of pieces successfully processed by the machine.
Output
This number is figured by subtracting the number of rejects
from the number of pieces input.
Number of jams per run. The formula for the Jam Rate is:
Jam Rate
Jam Rate =
Input
Jams
RejectsNumber of pieces rejected.
Number of pieces per hour the Falcon is currently feeding.
The formula for the Feed Rate is:
Feed Rate
Feed Rate =
Input * 6600
Active Job Time (seconds)
Number of pieces per hour the Falcon is processing. The
formula for the Output Rate is:
Output Rate
Output Rate =
Active Job Time (seconds)
Output * 6600
Average time the Falcon was halted while the Operator was
Jam Clear
clearing a jam. The formula for the Jam Clear Time is:
Time
Jam Clear
Time (seconds)
=
Jam Time (seconds)
Jams
Number of pieces fed into the Falcon per hour. The formula
for the Reference Feed Rate is:
Reference
Feed Rate
Reference Feed Rate =
Input * 6600
Run Time (seconds) + (Jams * Ref. Jam Clear Time (seconds))
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Table 8: Overall System Performance Measures terms (continued)
TermDefinition
Number of pieces processed by the Falcon. The formula for
the Reference Output Rate is:
Reference
Output Rate
Reference Output Rate =
Output * 6600
Run Time (seconds) + (Jams * Ref. Jam Clear Time (seconds))
Reference Jam
Clear Time
Estimated time it takes to clear a jam. This number is fixed
at 20 seconds.
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Performance Details statistics
The following table list the terms that appear in the Performance Details
section of the statistics report.
Note: All times noted in the formulas in this table are in seconds. For example,
if the Active Job Time appears as “00:01:49” then that means one minute
(60 seconds) plus 49 seconds, or 109 seconds.
Table 9: Performance Details terms
TermDefinition
Time the Falcon was either actively running or was halted
Active Job
Time
Run TimeTotal run processing time.
Jam TimeTotal time the Falcon was halted for a jam.
Idle Time
The Rejects section lists the reasons for the rejected items and how many
items were rejected for each reason.
Table 10: Reasons for rejected items
Length Too
Long
Length Too
due to a jam. Active Job Time is broken down by:
• Run Time
• Jam Time
Time the Operator was in the Run Job window, but the
Falcon was not processing pieces.
Results when an image is longer than the maximum
allowable image size of the system or when outsorting is set
to reject an image longer than a defined length.
Results when outsorting is set to reject an image shorter
Short
Gap Too Small
Too Thin
Too Thick
Falcon User Manual - Remittance Processing - OPEX Corporation
than a defined length.
Results when the gap between pieces is shorter than the
minimum feed gap defined in the machine parameters.
Results when out sorting is set to reject a piece thinner than
a defined minimum allowable thickness.
Results when out sorting is set to reject a piece thicker than
a defined maximum allowable thickness.
99
Table 10: Reasons for rejected items (continued)
Unable to
Capture Image
Unable to
Process Image
Blank Image
Detected
Does Not
Match
Expected Page
Types
Bad MICR
Read
Batch Ticket
Expected
Stub Expected
Results when the imager fails to capture the image within
the period of time that it is expected to.
Results when an image fails processing due to a failure
other than running out of processing time.
Results when a job is set to reject blank pages and the
piece was determined to be a blank page.
Results when the system could not match a piece to any of
the page types in a particular job.
Results when the result from the combined MICR read does
not have sufficient valid characters or a valid checksum.
Results when a piece is identified as something other than a
batch ticket when the system is expecting a batch ticket.
Results when a piece is identified as something other than a
stub when the system is expecting a stub.
Check
Expected
Page Expected
Envelope
Expected
Money Order
Expected
Cash Expected
Check Listing
Expected
Batch Limit
Detected
Results when a piece is identified as something other than a
check when the system is expecting a check.
Results when a piece is identified as something other than a
page when the system is expecting a page.
Results when a piece is identified as something other than
an envelope when the system is expecting an envelope.
Results when a piece is identified as something other than a
money order when the system is expecting a money order.
Results when a piece is identified as something other than
cash when the system is expecting cash.
Results when a piece is identified as something other than a
check listing when the system is expecting a check listing.
Results when the maximum transactions, pieces, stubs, or
checks as defined in the batch parameters has been
reached.
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