Open Range Toy Hauler Owner's Manual

Toy Hauler

Owner’s Manual

GUIDEBOOK TO ENJOYMENT OF

YOUR OPEN RANGE RV

RECREATIONAL VEHICLE

THE PURPOSE OF THE OPEN RANGE RV COMPANY
OWNER’S MANUAL IS TO PROVIDE THE MOST
CURRENT INFORMATION AVAILABLE CONCERNING
OPEN RANGE RECREATIONAL VEHICLES. OPERATION
AND MINOR MAINTENANCE IS THE MAIN FOCUS OF
THIS BOOK.

MAINTENANCE OF YOUR RECREATIONAL VEHICLE
IS IMPORTANT TO KEEPING YOUR COACH IN GOOD
CONDITION. FAILING TO PROVIDE MAINTENANCE, AS
SUGGESTED, COULD RESULT IN LOSS OF WARRANTY
COVERAGE. REVIEW THE COPY OF YOUR OPEN
RANGE RV COMPANY TOWABLE TRANSFERABLE
LIMITED WARRANTY, WHICH HAS BEEN SUPPLIED TO
YOU WITH YOUR WARRANTY REGISTRATION FORM.

ADDITIONAL MANUALS MAY BE SUPPLIED AND
AVAILABLE BY THE MANUFACTURER OF THE
COMPONENT AND/OR APPLIANCE. SEE THE
INFORMATION PACKET IN YOUR COACH.

© 2008 ORRV LITHO U.S.A. 08-2009 99-2882

TABLE OF CONTENTS

Chapter 1 – Introduction to RV Ownership . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Reporting Safety Defects ................................2

Safety When Emergency Stopping .........................2

Additional Safety Considerations ..........................3

Extended or Cold Weather Use ...............................3

Condensation .............................................4

Chapter 2 – Service Procedures ................................5

Basic Service Procedures ...................................5

Dealer ...............................................5

Factory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Owner’s Responsibility ..................................6

Seasonal Site... ........................................7

Fifth Wheel / Travel Trailer Warranty ........................... 8

Chapter 3 – Using Your RV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Equipment…. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Tow Vehicle .......................................... 11

Hitches – Travel Trailer ................................. 12

Hitches – Fifth Wheel .................................. 12

 HitchHeightSpecications–FifthWheel ...................... 12

  HitchHeightSpecications–TravelTrailer . . . . . . . . . . . . . . . . . 13

Hook-Up – Travel Trailer ................................13

The Safety Chain – Travel Trailer .........................14

Traveling ................................................ 14

Weights ............................................. 14

Weighing Vehicle – Loaded or Unloaded ................... 15

Loading the Trailer – Distribution . . . . . . . . . . . . . . . . . . . . . . . . . 15

Towing .............................................. 16

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Safety First-Basic Tire Maintenance ................... 17

Finding Your Vehicle’s Recommended Tire Pressure

and Load Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Understanding Tire Pressure and Load Limits . . . . . . . . . . . 18

Checking Tire Pressure .............................18

Steps for Maintaining Proper Tire Pressure . . . . . . . . . . . . . 19

Tire Size .........................................20

Tire Tread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Tire Balance and Wheel Alignment .................... 20

Tire Repair .......................................20

Tire Fundamentals .................................20

Additional Information on Light Truck Tires .............. 21

Vehicle Load Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

i

Cargo Capacities ..................................22

How Overloading Affects Your RV and Tires . . . . . . . . . . . . 22

Tire Safety Tips ...................................23

Preventing Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . 23

Tire Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

How to Change a Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

  WheelLugTorqueSpecications ......................... 23

Brakes – Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Breakaway Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Fire Extinguisher ......................................25

Setting Up and Using Your Recreational Vehicle . . . . . . . . . . . . . . . . 25

Propane Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

CO Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

What is Carbon Monoxide? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Smoke Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Operating and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

General Detector Information ............................ 30

Steps (Two or Three) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Windows ............................................31

Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

TV Antennas – Standard Roof Mount . . . . . . . . . . . . . . . . . . . . . 31

Slide Outs ...........................................32

Bedroom Slide Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Manual Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Chapter 4 – Systems .........................................36

Water and Drainage Plumbing ...............................36

Tanks ...............................................36

Filling Fresh Water System ..............................36

12-Volt Demand Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Faucets… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Bath and Shower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Outside Shower ......................................38

Sanitizing and Filling the Potable Water System . . . . . . . . . . . . . 38

For Direct Fill – City Water or Storage Tank .................39

Drainage (Fresh Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

To Drain System ......................................40

Sanitation System .....................................40

Toilets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Using Toilet and Tank System ........................ 41

Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Holding Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Draining the Tanks .................................42

Maintenance for Holding Tanks ....................... 43

Winterizing Your Recreational Vehicle .....................43

Flush System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Lo-Point Drains .......................................45

Propane Fuel System ......................................46

Propane Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ii

Servicing and Filling Propane Containers . . . . . . . . . . . . . . . . . . 47

Installing Propane Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

High Pressure Hoses with Acme Connectors . . . . . . . . . . . . . . . 51

Main Supply Hose – Low Pressure . . . . . . . . . . . . . . . . . . . . . . . 52

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Checking for Leaks ....................................53

If You Smell Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Propane Gas Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Electrical System .........................................56

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

  ChangesandModications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

120 Volt AC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Circuit Breakers and Box ............................ 57

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

GFCI Protection ................................... 59

12 Volt DC System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Converter ........................................59

Circuit Breakers and Fuses – 12 Volt DC . . . . . . . . . . . . . . . 61

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Exterior Lights and Connector – 12V ...............63

Porch Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Brake Wiring ..................................63

Bulbs ........................................63

Chapter 5 – Appliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

To Shut Down ........................................65

External Vents .................................... 65

Ducting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Gas Odor ........................................66

Range and Oven Top Burner Operation . . . . . . . . . . . . . . . . . . . . . . . 66

Oven and Range Combination ........................... 67

Stove Top Ignition System ...........................67

Oven Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

DSI Models ..........................................69

What To Do If You Smell Gas . . . . . . . . . . . . . . . . . . . . . . . . 70

Operating Instructions .............................. 70

To Turn Off Water Heater ............................... 71

120 Volt AC Option .................................... 71

Winterizing Your Water Heater ...........................71

Refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Leveling .............................................72

Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Battery Drain Information ...............................72

iii

Door Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Door Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Operation in Transit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Defrosting and Cleaning the Refrigerator Interior . . . . . . . . . . . . 73

Monitor Panel ............................................74

Chapter 6 – Mechanical Maintenance ...........................75

Axle / Brake System .......................................75

Brakes – 10 or 12 Inch ..................................... 75

Tires ................................................... 75

Step Assembly ...........................................76

Lug Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Hitches – Travel Trailer and Fifth Wheel . . . . . . . . . . . . . . . . . . . . . . . 77

Jacks – Fifth Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Propane Gas System ......................................77

Water System ............................................77

Sealants ................................................77

Satellite Cable Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

iv

1

CHAPTER 1

INTRODUCTION TO RV OWNERSHIP

Welcome to the world of recreational vehicle travel. The purchase of
your OPEN RANGE RV COMPANY product allows you to enter this
type of camping and leisure travel. Your coach has been designed
and engineered to offer many comforts of home. OPEN RANGE RV
COMPANY recreational vehicles are designed and constructed to be
used as temporary living quarters for camping and travel uses. The
coaches are not intended for hauling cargo.

This owner’s manual was prepared to assist you in understanding the
proper use and operation of various containment systems, servicing
and maintenance of component parts, and explanation of your warranty

protection. If this is your rst RV travel coach, you will want to acquaint

yourself with all aspects and information found in this manual plus manuals
supplied by component manufacturers.

These materials will reect the most current information available for the

user. Some components and items may not be in your coach as they may
be options on different models.

Keep this owner’s manual in your recreational vehicle for handy reference.
Get to know your new vehicle and how it operates. You should carefully
read and understand these instructions, as well as information supplied
by the manufacturers of separately warranted products. They contain
important operating, safety, and maintenance instructions. If you have
questions that are not adequately answered by this manual or other
booklets, consult your dealer. If he cannot satisfactorily answer your
questions, he will call our staff for additional information.

Every effort has been made to provide you with a safe, dependable
product. Your vehicle complies with applicable requirements of Federal
Motor Vehicle Safety Standards, State Regulations, Canadian Standards
Associations (CSA) where applicable, and complies with requirements
of ANSI Standard A119.2, the nationally recognized “Standard for
Recreational Vehicles – Installation of Plumbing, Heating and Electrical
Systems.” The Recreational Vehicle Industry Association (RVIA) and
Canadian Standards Association (CSA) periodically inspect our production
lines and assist us in maintaining strict compliance with installation and
safety standards for those systems. Your follow-up with periodic safety

inspections and a program of preventive maintenance is important
for the continuation of safe and trouble-free operation.

Camping is a great way to relax and enjoy the outdoors with your friends
and family. Please remember to tread lightly on our beautiful land and

2

leave only your footprints so that others may enjoy nature as much as
you did.

SAFETY CONSIDERATIONS

The terms NOTE, CAUTION and WARNING have specic meanings in
this manual as well as component manuals.

A NOTE provides additional information to make a step or procedure
easier or clearer. Disregarding a NOTE could cause inconvenience, but
would not be likely to cause damage or personal injury.

A CAUTION emphasizes areas where equipment damage could result.
Disregarding a CAUTION could cause permanent mechanical damage.
However, personal injury is unlikely.

A WARNING emphasizes areas where personal injury or even death
could result from failure to follow instructions properly. Mechanical
damage may also occur.

Reporting Safety Defects

If you believe that your vehicle has a defect which could cause a crash or
could cause injury or death, you should immediately inform the National

Highway Trafc Safety Administration (NHTSA) in addition to notifying

OPEN RANGE RV COMPANY.

If NHTSA in addition receives similar complaints, it may open an

investigation, and if it nds that a safety defect exists in a group of

vehicles, it may order a recall and remedy campaign. However, NHTSA
cannot become involved in individual problems between you, your dealer
or OPEN RANGE RV COMPANY.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at
1-800-424-9393 or write to:

NHTSA
US Department of Transportation
Washington, DC 20590

You can also obtain other information about motor vehicle safety from
the Hotline.

Safety When Emergency Stopping

It is wise to carry road ags and/or triangular warning devices to be used

when necessary. When pulling off a highway, use your four way hazard

lights as warning ashers, even if only to change drivers. Pull off the
roadway completely if at all possible to change at tires or any other

emergency needs.

3

Additional Safety Considerations

1. Sanitize the fresh water supply system periodically (see sanitizing
instructions).

2. Keep water connection ttings from coming in contact with the

ground or drain hose to reduce chance of contamination.

3. Enlist services of a qualied technician to x gas or electrical

appliances.

4. Always have a serviceable re extinguisher placed in an easily

accessible location.

5. Insure that tires are in good condition and properly inated (see
page 15). Watch tire ination closely. Under-inated tires will

overheat. Overheated tires are a potential hazard as they may throw
rubber and cause a blow-out. Check the tire pressure before each
trip while the tires are cold.

6. Check and tighten the wheel lugs regularly (every 50 miles when
new until 200 miles are reached and then check the lugs every 500

miles). [Refer to torque specications, pg. 21]

7. Check the brakes in a safe area – not while traveling a busy highway.

8. Always block the trailer wheels solidly before unhitching.

9. Before leaving a camp area with a trailer in tow, insure:

a. The safety pin or locking lever is seated.
b. The breakaway wire is attached to the tow vehicle.
c. All jacks are raised so that they cannot touch the ground.
d. The 110-volt electrical cord is properly stored.
e. The safety chains are connected.
f. Put TV antenna away.
g. All interior lights are off.

10. Observe the warning labels attached to your vehicle concerning
propane, water, electricity and loading.

11. Extinguish all campres before leaving your campsite.

EXTENDED OR COLD WEATHER USE

Your OPEN RANGE RV COMPANY recreational vehicle has been built
for enjoyment in a recreational manner. This recreational vehicle is not
intended to be used as full-time living quarters.

1. For winter use in freezing conditions, more protection may be

required. Use skirting and/or insulation below oor level to provide

additional protection.

2. Remember, water freezes at 32° Fahrenheit whether fresh or drainage.
Proper care must be used to protect any system at 32° F or lower.

4

Local recreational vehicle dealers and campground personnel may be
able to advise you on needed protection.

3. Energy requirements, such as propane and electrical supplies must
be adequate. Protect your propane regulator from freeze-ups.

4. During cold weather you will experience more condensation than

normal. Using ventilation or a dehumidier may be needed.

CONDENSATION

Where it comes from, what causes it, and various solutions.

Causes:

1. It occurs when warm moist air contacts a cold surface, such as rain
touching a tent, awning fabric with people breathing warm moist air
against it from inside due to normal breathing.

2. When cooking food or taking a shower, warm moist air circulates
thru out coach attaching itself to cooler surfaces, forming beads and
running down wall or window

3. Normal breathing will emit approximately 1/2 pint of moisture into the

air per person, per day. The more occupants the greater quantity of

condensation you may nd.

Solutions:

1. When taking a shower, open bath roof vent approximately ½ inch
allowing moisture to escape.

2. Use the power vent over range or your “Fantastic Fan” when
cooking.

3. If condensation is found in cabinet or closets, open door slightly to
equalize temperature and provide ventilation.

4. Opening windows and roof vents, when possible, allowing warm
moist air to escape is the best way to reduce condensation.

5. Under extreme conditions, you may need to use a dehumidier to

remove moist air conditions.

Continuous living in your recreational vehicle could cause
accelerated wear to components beyond normal recreational
use.

!

CAUTION

Uncontrolled condensation can cause dampness, mildew, etc., inside
your recreational vehicle. Be sure to make strong efforts to control
condensation.

5

CHAPTER 2

SERVICE PROCEDURES

BASIC SERVICE PROCEDURES

OPEN RANGE RV COMPANY has a strong interest in maintaining
top quality customer relations with owners. By producing high quality
products, we want to assure our customers of our support with parts and

service availability. Our dealer network is the rst choice to serve and

supply your needs for your recreational vehicle. Our authorized dealers
will assist in providing service maintenance needs plus parts, options,
and information concerning your recreational vehicle.

Should you experience a problem with service availability, please follow
the steps in the order listed below.

1. Contact your selling dealer’s service department for an appointment.
Describe to the best of your knowledge the nature of the problem.
Please keep appointments to establish a good, workable
relationship.

2. Contact the owner or general manager of the dealership should the
initial attempt fail with the service department.

3. Contact:

Customer Relations Department
OPEN RANGE RV COMPANY
3195 N. S.R. 5
Shipshewana, IN 46565

Phone: [phone]
Fax: [phone]

Website: http://www.openrangerv.com

Give all the above information as requested along with the
serial number of the coach in question. We will make every
attempt to resolve your problem.

Please bear in mind that most problems arise from misunderstandings
concerning warranty coverage and service. In most instances, you will
be referred to the dealer level and your concerns will be resolved with the
dealer’s facilities and personnel.

Dealer

Your authorized OPEN RANGE RV COMPANY dealer has performed
a PDI (pre-delivery inspection) on your recreational vehicle. Since your
dealer is authorized to sell OPEN RANGE RV COMPANY products, he

6

is also there to supply parts, optional equipment, and provide service
repairs, warranty or otherwise as needed.

First choice for warranty repairs is your selling dealer. Other dealers can
be used, however, prior approval is required.

Some recreational vehicle dealers may be authorized service centers for
certain manufacturers of products warranted separately. Check with your
dealer before contacting anyone else to reduce delays. If the dealer is not
an authorized service center for the product in question, he can assist
you in obtaining authorized service.

Factory

Service repairs can be performed at the manufacturing facility at
Shipshewana, Indiana. Should your OPEN RANGE RV COMPANY
product be in need of major repairs and your dealer recommends factory
repairs, please follow the steps listed below for such work.

1. Your dealer must make an appointment with service personnel at
the factory PRIOR to your arrival.

2. Any freight costs, as listed on warranty coverage, are the responsibility
of the owner as listed in the warranty coverage schedule.

Parts

Stocking of parts varies from dealer to dealer. Any authorized dealer
can order any required part to be shipped to his dealership or have the
part “drop-shipped” to your residence. All parts are obtained through
authorized OPEN RANGE RV COMPANY dealers only.

Owner’s Responsibility

When owning and using a recreational vehicle, it is important to perform
regular and normal maintenance to prevent undesired deterioration of
your coach. Weather elements play an important function on sealants
and other components requiring normal maintenance.

As an owner and operator, it is your responsibility and obligation to inspect
and return your coach to an authorized dealer for repairs as required.

Your authorized selling dealer is always your rst choice and he certainly

has continued interest in your satisfaction. As your manufacturer, we
recommend that inspection and service be performed by your selling
dealership.

If you are traveling and are unable to locate an authorized Open Range
RV Company dealer, or an authorized dealer for the component needing

service, please call our customer service ofce at [phone]. Service

at a non-authorized dealer MUST have prior authorization. You will be
asked to return any mechanical parts replaced before reimbursement

7

consideration is made. Unauthorized or improper repairs may void the
warranty of that component. Always keep your owner’s manual along with
a copy of your warranty registration with you when traveling.

Seasonal Site

When placing your unit on a camp site in the spring and returning it in the
fall to your home, it’s classed as a “seasonal site.”

Performing repair work on such a site is not recommended for numerous
reasons; available parts, tools, space, weather conditions, etc.

Any service repairs which require a service technician also require the
unit to be taken to a service facility, preferably your selling dealer.

Warranty coverage does not include trip or service call costs for such a
trip. It is the owners responsibility to provide for such costs.

8

TOWABLE TRANSFERABLE

LIMITED WARRANTY

Travel Trailer, Fifth Wheel

Two Year Limited Warranty/Two Year Structural

SUMMARY OF WARR ANTY:

Open Range RV Company warrants the structure of every towable recreational

vehicle or truck camper purchased from an authorized OPEN RANGE RV COMPANY

dealer to the rst retail consumer and rst transferee, for a period of two (2) years, to be

free from substantial defects in materials and workmanship when used for its intended

purpose. “Defect” means the failure of the unit and/or the materials to conform to Open
Range design and manufacturing specications and tolerances. The warranty period
begins on the date of the original purchase or the date the unit is rst placed in service,
whichever is earlier. This Towable Transferable Limited Warranty [“TTLW”] may be
transferred from the rst retail consumer to the rst transferee during the warranty period

with proper application and the appropriate processing fee charged by OPEN R ANGE
RV COMPANY. For purposes of this TTLW, the term “structure” includes the interior and

exterior sidewalls, oor, roof, and frame.

EXCLUSIONS FROM WARRANTY:

Excluded from covered under the TTLW are: (1) items added, changed, or

modied after the unit left the possession of OPEN RANGE RV COMPANY; (2) units

used for any commercial purpose; (3) units used for full-time residential use; (4) wear
and tear caused by normal usage by the consumer, including but not limited to fading
or discoloration of soft goods [e.g., tents, upholstery, drapes, carpet, vinyl, screens,

cushions, and mattresses] fading or discoloration of exterior or berglass components,

tears, punctures, soiling, mildew, mold, and the effects of moisture condensation inside
the unit; (5) the effects of alteration, tampering, mishandling, neglect, abuse, misuse,

weather, acts of nature, acts of God, or environmentally caused conditions and/or

corrosive atmospheres that promote rusting, sealant deterioration, oxidation, or pitting;
(6) minor imperfections that do not interfere or affect the suitability of the unit for its
intended use; (7) the effects of consumer’s or transferee’s failure to perform normal and
routine maintenance [e.g., inspections, lubrication, adjustments, tightening of screws and
bolts, tightening of lug nuts and wheels, sealing rotating, cleaning, or other damages
resulting from failing to follow the maintenance schedule and procedures in the owner’s

manual]; (8) damages resulting from misalignment or adjustments to axles or spindles
caused by improper maintenance, modication, loading, unloading, road hazards, road

defects, off road travel, or tire failures; (9) damages caused by the negligent or intentional
use or misuse of the unit by the consumer or transferee, including but not limited to
occurrences while towing the unit; (10) claims made for alignment or adjustment of patio
doors [Note: any unit with a patio door is not intended to be towed like a travel trailer, and
must be permanently parked on a lot. If such a unit is towed this TTLW is voided in regard

to the patio door and the surrounding structures]; (11) loss or damage caused by a person

or business as a result of transpor ting the unit after sale to the consumer, delivering the
unit, or parking the unit; (12) loss or damage to the plumbing system caused by freezing;
(13) claims for personal injuries of any type; (14) costs of transportation of the unit for
repairs; and (15) components that are warranted separately by another manufacturer
[the warranty provided by a component manufacturer is the sole responsibility of the
manufacturer, and OPEN R ANGE RV COMPANY does not warrant those components.
Please refer to the warranties issued by the component manufacturers for the terms and

conditions of such warranties].

9

TOWABLE TRANSFERABLE

LIMITED WARRANTY

Fifth Wheel / Travel Trailer

Two Year Limited Warranty / Two Year Structural

(CONTINUED)

TO OBTAIN WARRANTY SERVICE:

Warranty service may be performed only at OPEN RANGE RV COMPANY or at
OPEN RANGE RV COMPANY authorized dealers and service centers. Contact OPEN
RANGE RV COMPANY for a list of authorized dealers and service centers. REPAIRS
OR REPLACEMENTS BY UNAUTHORIZED DEALERS OR SERVICE CENTERS
WILL VOID THIS TTLW. If the consumer believes that a claimed defect is covered by
this TTLW, contact must be made with an authorized dealer or service center WITHIN

THE WARRANTY PERIOD. Sufcient information must be given to attempt to resolve

the claimed problem. Should OPEN RANGE RV COMPANY determine that repair or
replacement is appropriate, the consumer must deliver the unit to the dealer or service
center as directed. Delivery shall occur no later than thirty (30) days after the authorization
for repair or replacement. Do not deliver your unit to OPEN RANGE RV COMPANY, or
an authorized dealer or service center without prior authorization. All costs incurred
by the consumer for transportation for warranty service shall be the sole responsibility
of the consumer. The dealer or service center shall repair or replace any defective
component or material within a reasonable time. Should the defective component or
material not be repaired or replaced within said period of time, then the consumer must
contact OPEN RANGE RV COMPANY by CERTIFIED MAIL at the below address with a
written description of the claimed warranted defect and the efforts to remedy it. FAILURE
TO SO NOTIFY OPEN RANGE RV COMPANY IN THIS REGARD SHALL RENDER
THIS TTLW VOID AS TO THE CLAIMED DEFECT. After receipt of such notice, OPEN
RANGE RV COMPANY shall repair or replace such defective component or material
within a reasonable time. The scheduling of warranty work at an authorized dealer or
service center is not controlled by OPEN RANGE RV COMPANY and delays may be
experienced. OPEN RANGE RV COMPANY is not responsible for loss of use of the unit,
expenses for fuel, telephone, food, lodging, travel, loss of income or revenue, or loss of
or damage to personal property.

DISCLAIMER AND LIMITATIONS OF WARRANTIES:

THIS TTLW IS THE ENTIRE WARRANT Y AUTHORIZED AND OFFERED BY OPEN
RANGE RV COMPANY. THERE ARE NO WARRANTIES OR REPRESENTATIONS BEYOND
TH ESE E XPRESSED IN T HIS W RITTE N AGREEM ENT. THI S TTLW C ANNOT BE AMEND ED BY
ANY DE ALER , SALES PERSON OR AGENT. NEITHER OPEN R ANGE RV COMPANY, NOR ITS
DEALERS, SHALL BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, OR
PUNITIVE DAMAGES OF ANY KIND OR ANY OTHER FINANCIAL LOSS ARISING OUT OF OR IN
CONNECTION WITH THE SALE OR USE OF THIS PRODUCT, WHETHER BASED IN CONTR ACT,
TORT, STRICT LIABILITY, EQUITY, OR ANY OTHER THEORY, EVEN IF OPEN RANGE RV
COMPANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. OPEN RANGE
RV COMPANY’S ENTIRE LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF
THE DEFECTIVE COMPONENT OR MATERIAL, AT OPEN RANGE RV COMPANY’S SOLE
OPTION. ANY ACTION TO ENFORCE THESE EXPRESS OR IMPLIED WARRANTIES SHALL
NOT BE COMMENCED MORE THAN NINETY (90) DAYS AFTER THE EXPIRATION OF THE
TWO YEAR WARRANTY COVERAGE DESIGNATED ABOVE. SOME STATES DO NOT ALLOW
A REDUCTION IN THE STATUTE OF LIMITATIONS, SO THIS REDUCTION MAY NOT APPLY
TO YOU.

10

TOWABLE TRANSFERABLE

LIMITED WARRANTY

Fifth Wheel / Travel Trailer

Two Year Limited Warranty / Two Year Structural

(CONTINUED)

THE UNITED NATIONS CONVENTION ON CONTRACTS FOR THE INTERNATIONAL
SALE OF GOODS IS HEREBY EXCLUDED IN ITS ENTIRET Y FROM APPLICATION TO THIS
TTLW.

THE FOREGOING TTLW, AND THE REMEDIES THEREUNDER, ARE EXCLUSIVE AND
IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, CORRESPONDENCE WITH
DESCRIPTION, AND NON-INFRINGEMENT, ALL OF WHICH ARE EXPRESSLY DISCLAIMED
BY OPEN R ANGE RV COMPANY. THIS TTLW GIVES YOU SPECIFIC LEGAL RIGHTS AND
YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY DEPENDING ON LOCAL LAW. SOME
STATES LIMIT OR PROHIBIT LIMITATIONS OF WARR ANTIES, SO THE ABOVE MAY NOT
APPLY TO YOU. TO THE EXTENT YOUR STATE DOES NOT ALLOW THE DISCLAIMER OF
IMPLIED WARRANTIES, ANY AND ALL SUCH IMPLIED WARRANTIES ARE HEREBY LIMITED
IN DURATION TO THE TERM OF THIS TTLW AND ARE LIMITED IN SCOPE OF COVERAGE TO
THOSE PORTIONS OF THE UNIT COVERED BY THIS TTLW.

MISCELLANEOUS:

No repair or replacement effected shall cause any extension or renewal of the

warranty period. OPEN RANGE RV COMPANY may make parts and/or design changes

from time to time without notice and repairs or replacements may be made with new or
different parts. OPEN RANGE RV COMPANY reserves the right to make changes in
the design or material of its products without incurring any obligation to incorporate such
changes in any product previously manufactured. At OPEN RANGE RV COMPANY’s sole
option, any dispute concerning any warranted defect may be resolved through mediation
or arbitration. In the case of arbitration, an arbitrator from the American Arbitration
Association (AAA) shall be selected. This TTLW shall be governed by the laws of the
State of Indiana, and any legal action shall be brought only in the Circuit or Superior Court
of LaGrange County, Indiana. A recreational vehicle and the products installed in it will
require care and maintenance attention by the owner and occupants. Please read and
follow all care and maintenance manuals and instructions supplied with your recreational
vehicle. Failure to do so can result in this TTLW being voided.

WARRANTY REGISTRATION AND CONTACT INFORMATION:

The warranty registrations for component par ts should be completed and
delivered in accordance with the instructions contained therein. The TTLW registration

must be completed and returned to OPEN RANGE RV COMPANY within fteen (15) days

of delivery of the unit to the consumer. Failure to do so can void this TTLW or cause

delays in obtaining benets. The TTLW registration, and all inquiries, must be directed

to:

OPEN RANGE RV COMPANY

Warranty Department

3195 N. S.R. 5 • Shipshewana, Indiana 46565

Telephone: [phone]

11

CHAPTER 3

USING YOUR RV

In this chapter you will nd three areas of useful information to assist

you with correct equipment, traveling, and nally, actually using your
recreational vehicle.

Any motorized vehicle or any motorized equipment powered

with ammable liquid can cause re, explosion, or asphyxiation

if stored or transported within the recreational vehicle. To

reduce the risk of re, explosion, or asphyxiation:

1. Do not ride in the vehicle storage area while vehicles are
present.

2. Do not sleep in the vehicle storage area while vehicles are
present.

3. Close doors and windows in walls of separation (if
installed) while any vehicle is present.

4. Run fuel out of engines of stored vehicles after shutting

off fuel at the tank.

5. Do not store, transport, or dispense fuel inside this

vehicle.

6. Open the windows, openings, or air ventilation systems

provided for venting the transportation area when
vehicles are present.

7. Do not operate propane appliances, pilot lights or electrical

equipment when motorized vehicles are present.

Failure to comply could result in an increased risk of re,
explosion, or asphyxiation, death or serious injury.

!

DANGER

EQUIPMENT

Tow Vehicle

Begin your camping experiences by obtaining a tow vehicle which will
adequately transport your recreational vehicle to and from your chosen
destinations. Your most important measuring tool is the GVWR, Gross
Vehicle Weight Rating, to cross match the capability of your selected tow
vehicle.

A second factor is GCWR, Gross Combined Weight Rating, which refers
to the total weight of the tow vehicle and any vehicle in tow as a “combined”
weight. This information, supplied by the tow vehicle manufacturer, is
related to the capability of the tow vehicle.

12

The condition of the suspension in your tow vehicle is also an important
factor. Make sure your tow vehicle is in good operating condition and
follow the factory recommended maintenance guidelines.

Hitches – Travel Trailer

After obtaining your tow vehicle, it is very important to choose, and
have installed, a correct hitch system with weight distributing bars to
accommodate your coach, if so required. This selection and installation
should be done by a professional hitch service center, which may or may
not be your selling dealer. Sway controls may be needed based on size
and weight of the coach.

Weight distributing hitches apply leverage between the tow vehicle and
trailer. This assists in equalizing the weight between vehicles, resulting in
both vehicles traveling level. The condition of the tow vehicle’s suspension
system will affect the towing performance capability of your equipment.

Trailers with tandem axles need to travel as level as possible,
avoiding different weights on each axle plus handing

conditions.

!

CAUTION

Using an oversized or undersized hitch can cause damage to
the frame of your travel trailer or tow vehicle.

!

CAUTION

Hitches – Fifth Wheel

The best type of hitch is one that is bolted thru oor and has brackets to

attach to main frame members on truck.

Before installing your hitch be aware of the clearance needed between
the truck cab and center of hitch pin. This is very important on short bed
trucks.

Hitch Height Specications – Fifth Wheel

There is no recommended hitch height for fth wheels. The pin box is

adjustable at two inch intervals for variance in trucks and their suspension
systems. Please attempt to travel with your truck and coach as near level
as possible.

13

Hitch Height Specications – Travel Trailer

Due to axles being either straight or drop bars,

the ball height will vary. To nd the correct height
for ball hitch, set your trailer on a at surface in

level position. Measure from the inside of the
ball socket to the ground, approximately 18 to
22 inches as shown, for correct spacing. You
may wish to add 1 to 2 inch to this amount to
compensate for sag of suspension of the tow
vehicles when hooked to tow vehicles.

Hook-Up – Travel Trailer

Hooking up your travel trailer is not difcult and gets easier with

practice. The following procedure will help you until you become more
experienced.

1. To raise the tongue of trailer above the hitch ball on hitch, turn the
crank on the jack.

2. Open the coupler latch.

3. Back the tow vehicle into proper position.

4. Turn the crank on the jack to lower the coupler onto the ball hitch.

5. Close the coupler latch after completely seated.

6. Install weight distributing bars (equalizer), when required, as
recommended by hitch supplier.

7. Retract the tongue jack to its maximum height.

8. Attach the cable for the breakaway switch to the tow vehicle.

9. Attach safety chains as per your state laws.

10. Plug in your 12-volt, seven way electrical connector from the tow
vehicle to the trailer connector.

11. Below are listed numerous items that should be inspected and
tested before traveling:

• All lights working on outside of coach.

• Stabilizer jacks in retracted position.

• Steps in retracted position.

• Refrigerator door latched completely.

• Loose items in secure position.

• Test brakes for operation before entering roadway.

14

The Safety Chain – Travel Trailer

Safety chain requirements will vary from state to state. The chain
supplied with your coach meets SAE requirements for maximum gross
trailer weight.

1. Cross the left chain under the coupler and attach to the right
mounting slot in the trailer hitch.

2. Repeat step one with the right chain. Slack for each length should
be the same but not more than necessary to permit the vehicle to
turn at their minimum radius.

Remember – always have the safety chain attached to tow

vehicle, as required in your state.

!

CAUTION

TRAVELING

Weights

For safety reasons and federal regulations OPEN RANGE RV COMPANY

desires to provide the most accurate weight specications possible to our
new owners. On the exterior left front corner of the coach you will nd the
Federal “Vehicle Identication Number” sticker. Required by the federal

government, this tag supplies much information concerning your coach,

such as: VIN number, date/month of manufacture, tire size rating, plus

information about weights as described below.

Gross Axle Weight Rating (GAWR): is the value specied as the load

carrying capacity of a single axle system, as measured at the tire-ground

15

interfaces. One of ve components will determine this rating, tires, axle,
springs, brakes, or wheels. One of these ve is generally rated slightly

less than the others.

Gross Vehicle Weight Rating (GVWR): is the maximum permissible weight
of this trailer when fully loaded. It includes all weight at the trailer axle(s)
and tongue or pin on Fifth Wheel. This includes ALL cargo, options and
liquids.

Unloaded Vehicle Weight (UVW): is the weight of this trailer as
manufactured at the factory. It includes all weight at the trailer axle(s) and

tongue or pin. If applicable, it also includes full generator uids, including

fuel, engine oil and coolants.

Cargo Carrying Capacity (CCC): is equal to the GVWR minus each of the
following: UVW, full fresh (potable) water weight (including water heater,
and full propane weight.

Weighing Vehicle – Loaded or Unloaded

The proper method to weigh the coach is to use a truck scale. Place the
coach axles (tires) and tongue jack or landing jacks with front supports,
12” to 24” from the edge. Unhook the tow vehicle and move forward 6”
to 8”. Now record total weight. Re-hook the tow vehicle and remove the
weight from the front support. Be sure no part of tow vehicle is on the
scale. Now record the axle weight only. The difference between the two
weights is the hitch weight.

Loading the Trailer – Distribution

Your recreational vehicle has been engineered to make maximum use
of the available space for living and storage areas. The equipment and
supplies you take along while traveling can be carried safely, provided the
additional weight is distributed properly. Proper weight distribution within

your trailer is an important factor in safety and efciency of your trailer

brakes, hitching, and how your tow vehicle will pull the trailer.

Lightweight and bulky items such as paper products, bedding, clothing,
etc., should be stored in overhead cabinets and closets. Heavy items
such as cooking utensils should be placed in lower cabinets. Canned
goods need to be in a pantry, if so equipped, or in lower cabinets. Also,
heavy items should be secured to avoid shifting during travel.

A reasonable principle in loading your coach is for every two pounds of
weight loaded in front of the axle, one pound of weight must be loaded
behind the axle. Also remember, improper side-to-side loading affects
spring condition.

16

Excess weight behind the axle lightens the hitch weight and will tend
to magnify any sway that may occur when passing trucks or when
gusty winds are present. Uncalculated weight can and will effect road
performance.

DO NOT overload your unit. Please follow the GVWR when
loading your Open Range recreational vehicle to avoid
damages.

!

CAUTION

Towing

In towing your trailer or fth wheel, you need to recognize the extra weight

behind your vehicle. Below is a list of things which you need to remember
while traveling.

1. With the trailer attached you will have slower acceleration and will
require more distance to stop.

2. Be sure you have enough area at corners when turning, as wider
turns are necessary. Be sure to use your turn signals for your own
safety and the safety of others.

3. In passing or changing lanes remember you will need a longer
distance to pass.

4. Use your rearview mirrors frequently to observe your trailer and

trafc conditions.

5. When being passed by a large truck or bus, be prepared for
displaced air as it may cause you to sway slightly.

6. When climbing steep, long grades and again while descending,
user lower gears even before it seems necessary. Use your brakes
smoothly and evenly.

7. Remember to drive more slowly on wet and icy highways to keep
control of your vehicle.

Tires

All OPEN RANGE RV COMPANY towable coaches are equipped with
appropriate tires for recreational vehicles. Tires are radial in design using
components to offer excellent strength and mileage in all kinds of weather
conditions.

Tires on your vehicle(s) are one of the most important components of the

towing package. Without inated tires you will not be moving anywhere.

17

Studies of tire safety show that maintaining proper tire pressure,
observing tire and vehicle load limits (not carrying more weight in your
vehicle than your tires or vehicle can safely handle), avoiding road
hazards, and inspecting tires for cuts, slashes, and other irregularities
are the most important things you can do to avoid tire failure, such as

tread separation or blowout and at tires. These actions, along with other

care and maintenance activities, can also:

• Improve vehicle handling

• Help protect you and others from avoidable breakdowns and

accidents

• Improve fuel economy

• Increase the life of your tires

This booklet presents a comprehensive overview of tire safety, including
information on the following topics:

• Basic tire maintenance

• Uniform Tire Quality Grading System

• Fundamental characteristics of tires

• Tire safety tips

Use this information to make tire safety a regular part of your vehicle
maintenance routine. Recognize that the time you spend is minimal

compared with the inconvenience and safety consequences of a at tire

or other tire failure.

Safety First – Basic Tire Maintenance

Properly maintained tires improve the steering, stopping, traction, and load

carrying capability of your vehicle. Under inated tires and overloaded

vehicles are a major cause of tire failure. Therefore, as mentioned above,

to avoid at tires and other types of tire failure, you should maintain proper

tire pressure, observe tire and vehicle load limits, avoid road hazards,
and regularly inspect your tires.

Finding Your Vehicle’s Recommended Tire Pressure
and Load Limits

Tire information placards and vehicle certication labels contain

information on tires and load limits. These labels indicate the vehicle
manufacturer’s information including:

• Recommended tire size

• Recommended tire ination pressure

• Vehicle capacity weight (VCW – the maximum occupant and cargo

weight a vehicle is designed to carry)

• Front and rear axle weight ratings (GAWR – the maximum weight

the axle systems are designed to carry).

18

Understanding Tire Pressure and Load Limits

Tire ination pressure is the level of air in the tire that provides it with

load-carrying capacity and affects the overall performance of the vehicle.

The tire ination pressure is a number that indicates the amount of air

pressure – measured in pounds per square inch (psi) - a tire requires

to be properly inated. (You will also nd this number on the vehicle

information placard expressed in kilo pascals (kPa), which is the metric
measure used internationally.)

Vehicle manufacturers determine this number based on the vehicle’s
design load limit, that is, the greatest amount of weight a vehicle can
safely carry and the vehicle’s tire size. The proper tire pressure for your

vehicle is referred to as the “recommended cold ination pressure.” (As
you will read below, it is difcult to obtain the recommended tire pressure

if your tires are not cold.)

Because tires are designed to be used on more than one type of vehicle,

tire manufacturers list the “maximum permissible ination pressure” on

the tire sidewall. This number is the greatest amount of air pressure that
should ever be put in the tire under normal driving conditions.

Checking Tire Pressure

It is important to check your vehicle’s tire pressure at least once a week
for the following reasons:

• Most tires may naturally lose air over time.

• Tires can lose air suddenly if you drive over a pothole or other

object or if you strike the curb when parking.

• With radial tires, it is usually not possible to determine under

ination by visual inspection.

19

For convenience, purchase a tire pressure gauge to keep in your vehicle.
Gauges can be purchased at tire dealerships, auto supply stores, and
other retail outlets.

The recommended tire ination pressure that vehicle manufacturers
provide reects the proper psi when a tire is cold. The term cold does

not relate to the outside temperature. Rather, a cold tire is one that has
not been driven on for at least three hours. When you drive, your tires get
warmer, causing the air pressure within them to increase. Therefore, to
get an accurate tire pressure reading, you must measure tire pressure
when tires are cold or compensate for the extra pressure in warm tires.

Steps for Maintaining Proper Tire Pressure

1. Locate the recommended tire pressure on the vehicle’s tire

information placard, certication label, or in the owner’s manual.

2. Record the tire pressure of all tires.

3. If the tire pressure is too high in any of the tires, slowly release air
by gently pressing on the tire valve stem with the edge of your tire
gauge until you get to the correct pressure.

4. If the tire pressure is too low, note the difference between the
measured tire pressure and the correct tire pressure. These
“missing” pounds of pressure are what you will need to add.

5. At a service station, add the missing pounds of air pressure to each

tire that is under inated.

6. Check all the tires to make sure they have the same air pressure
(except in cases in which the front and rear tires are supposed to
have different amounts of pressure).

If you have been driving your vehicle and think that a tire is under inated,
ll it to the recommended cold ination pressure indicated on your
vehicle’s tire information placard or certication label. While your tire may
still be slightly under inated due to the extra pounds of pressure in the

warm tire, it is safer to drive with air pressure that is slightly lower than

the vehicle manufacturer’s recommended cold ination pressure than to
drive with a signicantly under inated tire. Since this is a temporary x,

don’t forget to recheck and adjust the tire’s pressure when you can obtain
a cold reading.

It is recommended that the tire pressure be checked at the

beginning of each journey, and at least once per week to
obtain the maximum life of the tires.

!

CAUTION

20

Tire Size

To maintain tire safety, purchase new tires that are the same size as the
vehicle’s original tires or another size recommended by the manufacturer.
Look at the tire information placards, the owner’s manual, or the sidewall

of the tire you are replacing to nd this information. If you have any doubt

about the correct size to choose, consult with the tire dealer.

Tire Tread

The tire tread provides the gripping action and traction that prevent your
vehicle from slipping or sliding, especially when the road is wet or icy. In
general, tires are not safe and should be replaced when the tread is worn

down to 1/16 of an inch. Tires have built-in tread wear indicators that let

you know when it is time to replace your tires. These indicators are raised
sections spaced intermittently in the bottom of the tread grooves. When
they appear “even” with the outside of the tread, it is time to replace your
tires. Another method for checking tread depth is to place a penny in the
tread with Lincoln’s head upside down and facing you. If you can see the
top of Lincoln’s head, you are ready for new tires.

Tire Balance and Wheel Alignment

To avoid vibration or shaking of the vehicle when a tire rotates, the tire
must be properly balanced. This balance is achieved by positioning
weights on the wheel to counterbalance heavy spots on the wheel-and­tire assembly. A wheel alignment adjusts the angles of the wheels so
that they are positioned correctly relative to the vehicle’s frame. This
adjustment maximizes the life of your tires. These adjustments require

special equipment and should be performed by a qualied technician.

Tire Repair

The proper repair of a punctured tire requires a plug for the hole and
a patch for the area inside the tire that surrounds the puncture hole.
Punctures through the tread can be repaired if they are not too large, but
punctures to the sidewall should not be repaired. Tires must be removed
from the rim to be properly inspected before being plugged and patched.

Tire Fundamentals

Federal law requires tire manufacturers to place standardized information

on the sidewall of all tires. This information identies and describes the
fundamental characteristics of the tire and also provides a tire identication
number for safety standard certication and in case of a recall.

U.S. DOT Tire Identication Number – This begins with the

letters “DOT” and indicates that the tire meets all federal standards.
The next two numbers or letters are the plant code where it was
manufactured, and the last four numbers represent the week and
year the tire was built. For example, the numbers 3197 means the

21

31st week of 1997. The other numbers are marketing codes used
at the manufacturer’s discretion. This information is used to contact
consumers if a tire defect requires a recall.

Tire Ply Composition and Materials Used – The number of plies

indicates the number of layers of rubber-coated fabric in the tire. In
general, the greater the number of plies, the more weight a tire can
support. Tire manufacturers also must indicate the materials in the
tire, which include steel, nylon, polyester, and others.

Maximum Load Rating – This number indicates the maximum load

in kilograms and pounds that can be carried by the tire.

Maximum Permissible Ination Pressure – This number is the

greatest amount of air pressure that should ever be put in the tire
under normal driving conditions.

Additional Information on Light Truck Tires

Tires for light trucks have other markings besides those found on the
sidewalls of passenger tires.

LT – The “LT” indicates the tire is for light trucks or trailers.

ST – An “ST” is an indication the tire is for trailer use only.

Max. Load Dual kg (lbs) at kPa (psi) Cold – This information

indicates the maximum load and tire pressure when the tire is used
as a dual; that is, when four tires are put on each rear axle (a total of
six or more tires on the vehicle).

Load Range – This information identies the tire’s load-carrying

capabilities and its ination limits.

Vehicle Load Limits

Determining the load limits of a vehicle includes more than understanding
the load limits of the tires alone.

[For TT] On a trailer, there is a Federal certication label that is located

on the forward half of the left (road) side of the unit.

The certication label will indicate the vehicle’s gross vehicle weight

rating (GVWR). This is the most weight the fully loaded vehicle can weigh.
It will also provide the gross axle weight rating (GAWR). This is the most
particular axle can weigh. If there are multiple axles, the GAWR of each
axle will be provided.

[For TT] In the same location as the certication label described

above, there is a vehicle placard. This placard provides tire and loading
information. In addition, this placard will show a statement regarding
maximum cargo capacity.

22

Cargo Capacities

[For TT] Cargo can be added to the vehicle, up to the maximum weight
specied on the placard. The combined weight the cargo is provided as

a single number. In any case, remember: the total weight of a fully loaded
vehicle can not exceed the stated GVWR.

Water and propane also need to be considered. The weight of fully lled

propane containers is considered part of the weight of the RV before it
is loaded with cargo and is not considered part of the disposable cargo
load. Water however, is a cargo weight and is treated as such. If there is a

fresh water storage tank of 100 gallons, this tank when lled would weigh

about 800 pounds. If more cargo is being transported, water can be off­loaded to keep the total amount or cargo added to the vehicle within the
limits of the GVWR so as not to overload the vehicle. Understanding this

exibility will allow you, the owner, to make choices that t your travel and

camping needs.

When loading your cargo, be sure it is distributed evenly to prevent
overloading front to back and side to side. Heavy items should be placed
low and as close to the axle positions as reasonable. Too many items on
one side may overload a tire. The best way to know the actual weight of
the vehicle is to weigh it at a public scale. Talk to your RV dealer to discuss
the weighing methods needed to capture the various weights related to
the RV. This would include weights for the following: axles, wheels, hitch
or pin (in the case of a trailer) and total weight.

How Overloading Affects Your RV and Tires

The results of overloading can have serious consequences for passenger
safety. Too much weight on your vehicle’s suspension system can cause
spring, shock absorber, or brake failure, handling or steering problems,
irregular tire wear, tire failure or other damage.

An overloaded vehicle is hard to drive and hard to stop. In cases of
serious overloading, brakes can fail completely, particularly on steep hills.
The load a tire will carry safely is a combination of the size of tire, its load

range, and corresponding ination pressure.

Excessive loads and/or under ination cause tire overloading and, as
a result, abnormal tire exing occurs. This situation can generate an

excessive amount of heat within the tire. Excessive heat may lead to tire
failure.

It is the air pressure that enables a tire to support the load, so proper

ination is critical. Since RVs can be congured and loaded in many

ways, air pressures must be determined from actual loads (determined

by weighing) and taken from the load and ination tables provided by the

tire manufacturer. These air pressures may differ from those found on the

23

certication label. However, they should never exceed the tire limitation

for load or air pressure. If you discover that your tires cannot support the
actual weights, the load will need to be lightened.

Tire Safety Tips

Preventing Tire Damage

• Slow down if you have to go over a pothole or other object in the

road.

• Do not run over curbs or other foreign objects in the roadway, and

try not to strike the curb when parking.

Tire Safety Checklist

• Check tire pressure regularly (at least once a month), including the

spare.

• Inspect tires for uneven wear patterns on the tread, cracks, foreign

objects, or other signs of wear or trauma.

• Remove bits of glass and foreign objects wedged in the tread.

• Make sure your tire valves have valve caps.

• Check tire pressure before going on a long trip.

• Do not overload your vehicle. Check the Tire Information and

Loading Placard or User’s Manual for the maximum recommended
load for the vehicle.

Note: Tires are warranted by the manufacturer of their respective brand
and are to be serviced and warranted by a service center. Contact your
dealer for information on service centers for tires.

How to Change a Tire

To change a tire on your coach, place a jack under the main rail of frame.
You may wish to break the lug nuts loose before raising coach. Be sure to
block trailer to prevent coach or jack movement. Do not remove nuts from
lug bolts until tire is free from ground.

Wheel Lug Torque Specications

When the wheels are installed on your recreational vehicle, the lug nuts
must be tightened at 90-120 foot pounds of torque. Powder coat painted
wheels may require more torquing attempts due to thickness of paint. You
must re-torque the wheel lugs at 50 and 200 miles. A decal on the wheel
may require torquing earlier.

After your rst trip, check the wheel lugs periodically for safety. The wheel

lugs should then be checked after winter storage, before starting a trip

or following extensive braking. The size of bolts or nuts is 13/16 inch.

Over torquing wheels is as dangerous as under torquing and can
damage the wheel.

24

Brakes – Electrical

Electric brakes on your recreational vehicle are designed to work in
conjunction with the hydraulic brakes on your tow vehicle. This means
to have the best brake performance on both systems, the trailer and the
tow vehicle must perform and operate together. Any attempt to use either
brake system alone will cause accelerated wear and damage.

A brake control must be installed in your tow vehicle to activate electric
brakes with 12-volt power either manually or by foot brake pedal.

Two types of controllers are available. First is the “hydraulic” which
operates through a steel line attached to the master cylinder of the tow
vehicle’s brake system. The second type is an “electronic” controller,
operating completely on electrical current. See the operating instructions
provided with the controller for adjustment and operation procedures.

Your battery in the tow vehicle is your primary power source to operate
the brakes in your towable trailer. Keep your battery and charging system
in working operation to ensure available energy when required.

Power from the battery is sent to the controller, the “switch” to provide
the correct amount of current to brake assemblies to the coach. Your
controller is to be installed below the dash board of your tow vehicle.
Use the foot pedal control for general operation on combined use of both
brake systems. Manual control is to be used only in special situations,
such as slow movement or icy road conditions. In open position, electrical

current will ow to brake assemblies.

Wiring to operate your brakes must be sized in both vehicles, suggesting
a minimum of 14 gauge. Your camper has 14 gauge from front end to
brakes. Brake assemblies are wired in parallel, never in a series. Being
parallel, there will be equal voltage and amperage at each brake assembly

for equal braking capability and/or performance.

When applying brakes to stop the trailer, begin pressing slowly to avoid
quick and sudden stops, or possible “jack-knife” when wet or slippery.
Use lower gear ranges to minimize the need of brakes during extended
or steep downgrades.

WHEN YOUR COACH IS NEW IT IS IMPOSSIBLE TO ADJUST YOUR
BRAKE SHOES PRECISELY. IT TAKES APPROXIMATELY 1000 MILES

AND/OR 50 MEDIUM TO HEAVY STOPS TO “BURNISH”, FIT, OR

SEAT THE SHOES TO THE DRUM. AFTER THIS INITIAL BREAK­IN YOU MUST ADJUST YOUR SHOES ACCURATELY FOR BEST
PERFORMANCE AND TO INCREASE THEIR DURABILITY. THIS IS
NORMAL MAINTENANCE.

25

Breakaway Switch

The breakaway switch is a safety part of your trailer’s electric brake
system. The very instant a breakaway occurs, the pull pin which is linked
to the tow vehicle is pulled from the switch. The two contacts automatically
close to complete the electrical circuit and apply the trailer brakes. This
system will apply the brakes of the trailer should it break away from the
tow vehicle. A 12-volt battery installed on the coach is required to power
the breakaway switch.

NEVER use this breakaway switch and trailer brake system as a parking
brake. There would be a high amp draw on battery and converter,
potentially causing damaged wiring, connectors, and breakaway switch
plus unnecessary energy draw.

SAFETY BREAK-AWAY SWITCH WILL NOT OPERATE

unless connected to a power source equivalent to or greater than an

auto-motive type 12 volt, 12 amp hour wet-cell battery.

Fire Extinguisher

A re extinguisher is installed in each vehicle and is located near the

entrance door in the recreational vehicle. Be familiar with its location and

operating instructions as printed on the extinguisher. Inspect your re

extinguisher at least two times per year or more often, as instructed on
the extinguisher.

SETTING UP AND USING YOUR RECREATIONAL VEHICLE

We recommend that you select a level or nearly level place for camping.
There are two reasons to be level. First, all components in your coach,
such as your water drainage system and especially your refrigerator, are
designed to operate in a level position. Second, it is more comfortable to
park on level ground. Should a level site not be available, use short 2 x 6
inch blocks of wood to raise the low side wheels to a level position.

Before unhooking the trailer from the tow vehicle, be sure the jack feet
are in place on the jack legs or tongue jack, and block the trailer wheels
to keep the trailer from moving.

26

Before lowering the jack legs or tongue jacks, you may wish to place a
wood block or hard support under the foot of the jack, unless you are on
a cement slab. This helps to prevent the jack from sinking into the dirt.

Travel Trailer:

1. Release the weight distributing bars (if used).

2. Release the safety latch on the coupler.

3. Raise the coupler on the A-frame by turning the tongue jack until the
ball is free.

4. Disconnect the 7-way wire connector, safety chains, and the
breakaway cable.

5. Move the tow vehicle away as desired.

6. Lower the tongue jack until the coach is level.

7. Now lower the stabilizer jacks, two or four as equipped.

Fifth Wheel:

1. Extend lower leg extension and foot to solid surface on ground.

2. Lower jack(s) until foot is engaged onto ground or support

3. Release latch on fth wheel hitch

4. Raise the front end with the crank or 12-volt jack motor.

5. Disconnect the 7-way wire connector cord.

6. Disconnect the breakaway cable.

7. Move tow vehicle away from camper.

8. Level your camper from front to rear.

9. Lower stabilizer jacks in rear of camper as equipped.

The use of stabilizer jacks on a recreational vehicle is a popular and
useful option. They provide a reasonable amount of stability while using,
occupying, and moving around in your camper. It is important to remember
that stabilizer jacks are for support of the coach and are not designed to
bear the weight of a recreational vehicle.

To operate the stabilizer jack, place crank onto the jack shaft and turn
clockwise to lower until the frame begins to raise slightly. Equalize all four
jacks for best support. You may need to adjust each jack two or three
times.

To raise jack to upper travel position, insert crank or power switch and
turn counterclockwise until jacks are seated in UP travel position.

Upon completing the setup of your coach, you are now ready to make
attachments to various facilities:

• Waste water hose connections.

27

• 110-Volt power cord electrical hookup.

• Turn on propane tanks and light pilot lights, if any, on appliances.

Remember there may be air in your propane lines. Be sure to
bleed them before planned usage.

• Open any windows and roof vents as desired for ventilation.

You may have additional accessories and options, such as an awning
on the door side which need to be opened. Separate instructions are
provided by the manufacturer of these components.

When preparing to depart or move, don’t forget to reverse the
procedure above. Remember, open roof vents, windows, or
TV antennas left in UP position are subject to wind damage

in transit.

!

CAUTION

Propane Detector

Any recreational vehicle which contains a propane fuel system with
propane consuming appliances requires a propane leak detection device
for safety protection. A converter or auxiliary battery is required to supply
12-volt DC energy to operate the leak detector. There is no master cut-off
switch to disengage detector.

When 12-volt power is provided, the green LED light will come on. After
60 seconds, the detector will begin monitoring the environment for
combustible vapors, such as propane vapor. Should a leak occur, with

propane vapor reaching the detector in sufcient concentration, your

detector will produce a pulsating alarm sound and the red alarm indicator
will light. The alarm will continue to sound until vapors have dissipated
or until the mute button is pressed. The mute button only stops the alarm
from sounding for 60 seconds. The alarm will reoccur if vapors are still
present.

This detector only indicates the presence of propane vapors at the sensor.
Vapors could be present in other areas of the coach. More information on
propane is found in Chapter 4 - Systems.

Following are procedures to take during an alarm:

1. Turn off all gas appliances (stove, heaters, furnace). Extinguish all

ames and smoking material. Evacuate – leave doors and windows

open.

2. Determine and repair the source of the leak. Seek professional help
if necessary.

3. Turn off the propane tank valve.

28

Do not re-enter until the problem is corrected.

!

CAUTION

Your propane detector will not operate when voltage is below 8.5 volts. At

10.5 volts a battery is considered low. More information can be found in

the operating instructions brochure supplied by the manufacturer.

CO Detector

Carbon Monoxide (CO) detectors are standard equipment for our owner’s
protection (since January 1, 2005). Carbon monoxide is a colorless,
odorless, tasteless, and insidious poisonous gas.

WHAT IS CARBON MONOXIDE?

Carbon Monoxide (CO) is a highly poisonous gas which is released when

fuels are burnt. It is invisible, has no smell and is therefore very difcult to

detect with the human senses. Under normal conditions, in a room where
fuel burning appliances are well maintained and correctly ventilated, the
amount of carbon monoxide released into the room by appliances is not
dangerous.

These fuels include: wood, coal, charcoal, oil, natural gas, gasoline,
kerosene, and propane.

Such gases can build up in the blood interfering with the body’s ability to
supply oxygen to itself.

This carbon monoxide detection device is designed to detect this gas

from any source of combustion. It is NOT designed to detect smoke, re

or any other gases.

Operation:

• Normal Operation: Light ashes once every sixty (60) seconds.

May be red or green.

• Alarm: Flashing red light and horn sounds. EVACUATE

IM MED IAT ELY !

• Service Required: Red light ashes and alarm sounds 4 times

every 5 seconds.

• Low Battery: One (1) short beep, once every sixty (60) seconds.

• Testing: Test this unit weekly by pressing the “Test/Reset”

button.

29

Activation of your CO alarm’s audible horn indicates the

presence of carbon monoxide (CO) which can KILL YOU.

WARNING. This product is intended for use in ordinary
indoor locations of family living units. It is not designed to
measure compliance with Occupational Safety and Health
Administration (OSHA) Commercial or Industrial Standards.

Individuals who are at special risk from carbon monoxide
exposure by reason of age, pregnancy or medical condition

may consider using warning devices which provide audible

and visual signals for carbon monoxide concentration under
30 ppm. If in doubt consult your medical practitioner.

!

WARNING

Smoke Alarm

Smoke alarms are placed on the ceiling between the sleeping area and
cooking area of each RV built.

Operation and Testing:

• Operation: The smoke alarm is operating once the battery is

correctly connected. The LED will ash every minute to show

the battery is supplying power to the alarm. When production
of combustion is sensed, the unit sounds a loud alarm which
continues until the air is cleared.

• False Alarm “Mute” control: Models (S/SLL) with the mute

feature have the capability of temporarily reducing the sensitivity
of the alarm circuit for approximately 10 minutes. This feature is
to be used only when a known alarm condition such as smoke
from cooking activates the smoke alarm. The smoke alarm horn is
muted by pushing and holding the test button on the alarm cover for
5 seconds. The smoke alarm will automatically reduce sensitivity

and the LED will “ash” every 10-20 seconds for approximately

10 minutes to indicate the alarm is in temporary mute condition.
The smoke alarm is completely operational during the mute cycle
and will alarm if the smoke density increases. After the 10 minutes
mute cycle the alarm will “beep” twice letting you know it has
automatically returned to normal sensitivity.

30

Before using the “mute” feature, identify the source of smoke
and be certain that safe conditions exist.

!

CAUTION

• Testing: Test the alarm by pushing the test button on the smoke

alarm cover for at least three seconds, until the alarm sounds.
The alarm sounds if all electronic circuitry, horn and battery are
working. If no alarm sounds, the unit has a defective battery or
other failure and should be replaced immediately.

General Detector Information

As you are conned in a RV which is much smaller than a standard house,

you must realize safety detectors will be activated much sooner than in a
residential house, due to there being much less air volume.

TEST SAFETY ALARM OPERATION AFTER VEHICLE HAS BEEN IN

STORAGE, BEFORE EACH TRIP, AND AT LEAST ONCE PER WEEK

DURING USE.

Each of the 3 listed detectors has it’s own manual and instructions sheet,
providing more information for it’s use and maintenance.

More information is available in the owners material supplied by the
manufacturer of the detector. Life time of the detector ranges from

ve to seven years and will need to be replaced as per manufacturers

instructions.

Test smoke alarm operation after vehicle has been in storage,
before each trip, and at least once per week during use.
Failure to comply may result in serious injury.

!

WARNING

Steps (Two or Three)

Before entering your recreational vehicle place your hand in the center of
the step assembly. Pull the step outwards. The step assembly will raise
slightly and then out, away from the coach. The lower step will unfold
180° to usable position. The arm on the step will meet a positive stop.

Step care, maintenance and lubrication information will be found in
Chapter Seven - Mechanical Maintenance.

31

After lubrication, be sure no lubricant is remaining on step,

causing a person to slip.

!

CAUTION

Windows

For operation all windows have crank operation except egress windows.
Egress windows have an unlocking handle or two small hinged clips
on each side. After unlatching, the panel will swing out on a top hinge.
On some egress windows screens are attached to swing out panel of
window.

Doors

Locks on entrance doors have two lock mechanisms, a deadbolt in the
frame section of lock and a standard lock in the handle. Both locks use
the same key.

Screen doors may have two types of latches. First, a “roller” latch and
secondly, a “hook” latch which needs to be tripped to open.

Locks on trunk doors need a small quantity of silicone lubricant sprayed
internally two times per year to keep functioning correctly.

TV Antennas – Standard Roof Mount

To raise the antenna turn crank clockwise in UP direction approximately

13 turns or until some resistance to turning is noted (gure 1).

32

On amplied models, 12-volt DC power is required for full performance.
Turn the power supply ON with the push button switch (gure 2). Power

moves to the head of antenna, activating the in-built module, returning

amplied signal to both coax leads in the coach.

After the antenna is in full UP position, pull down on the round knob with
both hands until it disengages from the ceiling plate. Rotate for best

picture (gure 3).

To lower the antenna to traveling position, rotate the antenna until pointer
on directional handle aligns with pointer on the ceiling plate. Turn the
elevating crank counterclockwise in DOWN direction about 13 turns or
until resistance is noted. The antenna is now locked in travel position

(gure 4).

When lowering the antenna, never lower it into any position
except the TRAVEL POSITION. Failure to lower antenna into

the TRAVEL POSITION before traveling will very possibly

cause damage, not covered by warranty.

!

CAUTION

The power supply should be turned OFF when connecting/

disconnecting cables to power supply and antenna, but

should be turned ON when testing for voltage.

!

CAUTION

To Test System:

1. Make sure the television is working properly.

2. Switch the power supply ON and OFF to see if there is a difference
in the picture quality while watching TV. If NO difference, test for 12­volt power at the cable on the roof top.

SLIDE-OUTS

OPEN RANGE RV COMPANY products feature NORCO Cable Power
slide out systems.

NORCO Slide-Out System

Before operating the power slide-out system in your coach, read and
become familiar with these instructions, along with components and

33

operation methods. Most of their components are located behind the

inner slide roof fascias of the unit or under the slide oor.

Electrical Components

All power slide systems operate on 12 volt DC power provided by a
fully charged auxiliary battery optional on some models and converter
(Through a 12-volt distribution load center breakers are provided for each
slide). For best performance, have 120-volt AC power attached to your
coach, feeding the distribution load center. Please operate one Slide
Motor at-a-time.

Because operating the slide-out draws up to 15 amp current

from the battery, some source of supplemental charging
should be operating while extending or retracting the slide-

out.

!

CAUTION

You will nd the bedroom slide out to be located above the slide on inside

wall of recreational vehicle.

On the motor is a “brake,” requiring 12 volt DC power to be activated. The
brake is designed to lock the motor, preventing any movement of the slide
out mechanism during travel.

A 20 amp breaker is located in the distribution box, feeding the master
switch and then the operation switch to motor.

Supplement Your Battery by Either One of Two Choices:

1. Hook up a 120-volt AC power cord to recreational vehicle for
converter operation.

2. Use 12-volt power through the tow vehicle to the recreational vehicle
bat ter y(ies).

Either of these methods will help ensure maximum electrical power for
the slide-out motor, as well as maintain your battery.

Operation Switch. This switch is a two position spring loaded switch.
Select which direction you wish to move the room. Press on desired
position and hold until room is seated, and gasket is slightly compressed.
Do not force the room to move beyond sealing as damage could occur.

Trailer Set-Up Requirements – General

Note:

1. Before operating the slide-out room, level the trailer front-to-

rear and side-to-side.

34

2. Extend all stabilizer jacks to make solid contact with the ground

and/or on solid blocks. Placing stabilizer jacks onto a hard surface

allows the coach to remain square and assure a good weather tight
seal between the room and trailer sidewall.

Standard Floor Slide-Out Operation:

1. To extend the slide-out, press and hold the switch mounted on the
Master Control Panel.

2. To retract the slide-out room, be sure the trailer battery is fully

charged. Move or rearrange the furniture and interior xtures as

necessary to provide clearance to fully retract the room into the
trailer interior.

3. Press and hold the wall mounted switch to fully retract the room.
Release when the room is fully retracted.

There is no positive stop for the standard slide systems. When the slide­out begins to seat against the wall stop and just bump the switch until the
slide-out is tight as desired. Use caution when moving slide. Facia boards
can be torn loose when you don’t release operation switch.

Due to power requirements, operate only one slide-out at a time.

• Always make sure that the trailer is level before operating

the slide-out room.

• Always make sure there are no obstructions blocking the

path of the room when it is moving.

• Always make sure that the room path is clear of people and
objects before operating.

• Always keep away from the slide rails under the coach when

the room is in motion.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH.

!

WARNING

BEDROOM SLIDE OUT

Hold operation switch until room seals tightly on the exterior of the unit.

DO NOT distort or bend the exterior anges or interior fascia by holding

the switch in “on” position.

35

To retract, reverse the procedure and hold button until the room is fully
inside with gaskets sealing to the outer wall. It takes about twenty seconds
to move the slide in or out.

When opening slide room, DO NOT over-extend. Fascia board
can be distorted, loosened or bent from correct position.

!

CAUTION

Stand clear of the room’s interior path and verify that the

room’s exterior path is clear before extending or retracting

the room.

!

WARNING

Manual Override

Should a power failure occur (no 120 volt AC power or the battery looses
its charge), follow the directions listed below:

Motor and Gear Box Above Slide Room:

Flexible socket 10” long goes on end of motor mounted above the slide
out fascia in the center of slide room.

Bedroom Slides:

Bedroom slides are same as frame motor located above slide out fascia.

OPEN RANGE RV COMPANY does NOT require or suggest blocking,
supports, jacks, etc., to be used under slide outs during extended normal
use.

The operation switch is a two position spring loaded switch. Select which
direction you wish to move the room. Press on desired position and hold
until room is seated, and gasket is compressed slightly. Do not force the
room to move beyond sealing as damage could occur.

NORCO INFORMATION

System operates on 12 volt D.C. power, with 7.5 amp breaker in module
(green) and 15 amp breakers.

36

CHAPTER 4

SYSTEMS

WATER AND DRAINAGE PLUMBING

Your OPEN RANGE RV COMPANY recreational vehicle has a complete
water system, to carry fresh water, as well as holding tanks for used water.
Each group has its own explanation along with its own operation.

Tanks

Water containers are installed under the coach between frame members
and protected with a cover.

Filling Fresh Water System

To place water in to your coach fresh water system use one of these
methods:

1. City Water Fill (Figure 1): Water may be received into
the system through a direct hook-up referred to as

a “city water ll.” After attaching a hose to hook-up

and supply line, open the faucet from the supply line.
Enter the coach and open any faucet to relieve air

from the lines. The water heater will ll rst before the

supply lines. You will experience some air pockets.
Allow them to escape before closing faucets.

2. There is no standard gravity water ll for storage tank. Near the
city water ll there is a fresh water tank ll connection hose. Follow

instructions below:

T – Pressurized Fresh Tank Fill
P – 12 Volt Water Pump
C – City Water Fill
V1 – Regulates siphon hose. Should

be closed except to draw in water,
sanitizing solution or antifreese

V2 – Closes line from tank to pump.

Close to sanitize and winterize.
Open for normal operation.

V3 – Used to sanitize water tank. Open

to sanitize or ll water tank from

siphon hose. Close for normal
operation and winterizing.

Figure 1

37

DO NOT leave tank unattended while lling.

!

CAUTION

Potable water only. Sanitize, ush and drain before using.

See instruction manual.

FAILURE TO COMPLY COULD RESULT IN

DEATH OR SERIOUS INJURY.

!

WARNING

Excessive pressure from water supply systems may be
encountered in some parks, especially in mountain regions.

Water pressure regulators are available to protect your

system against such high pressure. A regulator at 45 pound

rating is recommended to prevent damage to the plumbing
system or components.

!

CAUTION

12-Volt Demand Pump

When water is desired and you are not hooked up to city water, your tank
will be your supply. On your monitor panel is a switch to turn on the 12-volt
demand pump. Energy for the pump is supplied by the auxiliary battery
or converter. The pump will self-prime when started, supply water, and
continue to run until approximately 40 pounds of pressure is achieved.
When pressure drops to 20 pounds, pump will restart. Some cycling in
pump may occur. A check valve is built within the pump to prevent water

from owing into the supply tank.

When pump is not in use, turn 12-volt power off at the switch.

38

Faucets

The basic operation of a faucet is the same as in your home. Open

the knobs or raise the single lever. Close faucets when sufcient water

volume is achieved. It is normal to experience occasional air pockets in
the system.

Bath and Shower

Your bathtub and shower are built with ABS material, similar to those in
your home. Shower doors are provided with the coach and must be used

to prevent water from spilling onto the oor, possibly causing damage.

The shower head used in the bathroom has a non-positive shutoff valve
and will drip slightly in shut-off position. A vacuum breaker is also built into
the faucet to permit water in hose to drain out as a code requirement.

Before beginning your shower be sure the water heater is lit. Adjust the
faucet for temperature before entering the tub or shower. When shower is
completed be sure to turn water off at the faucet.

Used water will drain through the plumbing pipes into the gray water
holding tank. Remember capacities of your water heater and gray water
holding tank. Long showers in a recreational vehicle are NOT suggested
due to the amount of water that is available. To conserve water, wet down,
and turn water off while you soap up, then rinse.

Outside Shower

A convenient faucet assembly with hot and cold water is available for
exterior use washing or rinsing on the outside of camper, such as washing
hands and utensils.

To operate the outside shower:

1. Attach quick connect coil hose with sprayer handle.

2. Open the faucet valves and adjust to the desired temperature.

The coil hose should be removed to drain the hose faster.

Sanitizing and Filling the Potable Water System

For your safety, you should sanitize your potable water system when your
recreational vehicle is new or when it has been sitting unused for a period
of time and it may have become contaminated.

39

Prepare a chlorine solution using 1/4 cup of bleach (5% sodium hypochlorite

solution) to one gallon of water. Prepare one gallon of this solution for
each 15 gallon capacity of the tank. As designed and constructed, this

method will sanitize the plumbing system.

For Direct Fill – City Water or Storage Tank:

1. Close all the drains: tanks, lo-point drains, and have by-pass closed
to water heater.

2. With the coach completely drained, open V1 and insert siphon hose
into container with sanitation solution. Be sure V2 is also open and
V3 is closed. Start the pump to draw liquid into the system until liquid
comes through the faucets. Close faucets and pump will shut off.
Lines are now full.

3. Should you desire to sanitize the tank, open V3, valve with red
handle to “in line” position allowing liquid mixture in tank.

4. Now close V1 and V2. With V3 open, add additional water to tank

through the city water ll. Open faucets for free ow of water through

system.

5. Allow this water solution to stand in the system for three hours.

6. Drain solution and ush with fresh water.

7. To remove any excess chlorine taste or odor, prepare a solution of

one quart vinegar to ve gallons of water and allow this solution to

agitate in the tank for several days by vehicle motion.

8. Drain the tank again and ush with fresh water.

9. Your demand water system is now ready for use.

10. Be sure to TURN OFF the pump when traveling or when the
recreational vehicle is not in use.

Your water system is now ready to be used.

Drainage – Fresh Water

All permanent fresh water tanks can be drained. Three types of drains

could be used, (1) a push/pull (shown), (2) a turn valve with open/close
position, and (3) a cap attached to a plastic tting below the trailer. An

open end wrench, one inch nut size, is required to loosen the cap.

To drain the supply lines and the entire system, you need to follow the
steps listed below. Locate the valves. These valves will be at the “lowest”
point of the water lines, wherever the water lines protrude through the
bottom board.

40

To Drain System:

1. Open all faucets including optional exterior shower.

2. Open the fresh water tank drain.

3. Open the water heater drain.

4. Open all (two to four) low-point drains.

5. Open the toilet valve, hold or block if need be.

6. To empty the pump, start and allow to run up to 20 seconds.

Sanitation System

Toilet s

The toilet used on Open Range’s recreational vehicles features a foot

pedal for ushing. The second type is referred to as the Aqua Magic V.

The toilet is available with two levers for ush operation or with foot
ush operation.

Prior to using your toilet, be sure to add proper amount of deodorant
chemical into toilet with water. Flush contents into tank plus 2 or 3 gallons
of water.

After each ush, about 2” of water will be in the bowl, which is ne for

travel. For best operating function, keep 3-5” of water in bowl. This assists

ushing procedure. Always ush for 10 seconds or more to ensure all

solids and wastes move into tank and are not held in drainage pipes.

OPERATION: Note the photos below showing movement of pedal
downward to 9 o’clock position, you will add water to bowl. Push downward

further to 8 o’clock position to ush toilet’s contents to drain into waste
tank. Release pedal slowly to close ush operation.

Unlike your toilet in your house which uses 4 to 7 gallons of water per

ush, a recreational vehicle uses 2 to 3 quarts to save water and space.
When insufcient water is used during ushing, waste materials may not

evacuate properly from drain lines to tank, causing “clogging” in pipe.

When hooked up to sewer drain at a campground, A LWAYS keep
termination valve CLOSED until tank is at least 3/4 full. This will provide

sufcient water to assist in complete draining of tank.

41

Manufacturer of toilet, Thetford Corp., offers a complete line of deodorants,
chemicals, and other convenience products for your use. Your dealer can
assist you with these needs and may already have them in stock.

To Add Water

To Flush

Using Toilet and Tank System

When camping you should always have 4 to 6 inches of water in the
toilet bowl. The toilet system performs better when you run water 10 to

20 seconds after ushing to ensure wastes will proceed to the bottom of

the tank. Unlike your toilet at home which uses four to seven gallons per

ush, the average recreational vehicle system uses two to three quarts. If
there is not sufcient water used during ushing, waste materials may not

evacuate properly from drain line to tank. Tank and pipes could eventually
become clogged.

NEVER leave the gate valve of your coach’s sewage tank open
when hooked up to a park’s sewer system. Open only when
you wish to drain system.

!

CAUTION

Vents

A very important part of your sanitation system is the vent system in your
coach. These vents release air from holding tanks allowing water to enter.
Vent pipes are attached to the holding tank, fed through the walls and
cabinets to the roof. On some models a portion of vent pipe may be part

of the drainage system referred to as a “wet vent”. As air ows upward,

water will be draining downward in the same pipe.

Holding Tanks

The nal parts of your sanitation system are the holding tanks for waste
materials and water. These are located below the oor of your coach.

Gray Tank. Waste water from the bath tub, shower and sinks will drain into
this container. No special preparation is required, however, you may wish
to add baking soda or a Thetford chemical to reduce odors from food
particles in the system.

42

One of your coach’s liquid waste holding tanks at kitchen may be vented
with a “side venting” appliance.

Keep drain valve closed. Sewer gases may be present when
RV is connected to campground sewage hookup. If drain

valve is open, sewer gases may be vented out the side of the

RV.

!

CAUTION

Waste Tank. The toilet drains into the waste or “black” holding tank. For
correct preparation follow the listed steps:

1. Release two quarts of water into the toilet bowl.

2. Place the recommended quantity of chemicals for waste holding
tank as per instructions on the bottle into the toilet bowl.

3. Flush liquids into the tank and allow up to two gallons of water to

ow into the tank.

Each time you drain the tank, you should follow the above instructions
before using.

All drain pipes will have a “P-trap” installed into each line. Water in these
traps prevent odors from escaping into the coach. During travel, water
from the P-traps may spill and permit odors into the coach. These odors
come from fats and food particles decomposing in the tank. By adding
water and using an RV approved deodorizing agent, contents will dissolve

faster, keeping the drain lines and tanks clean and free owing. These

chemicals are available at an RV supply store.

It is important to use adequate water to ush and have several

gallons of water with chemicals in the tank. This helps the

ow of wastes and reduces solid waste build-up.

!

CAUTION

Draining the Tanks

A nal part of your sanitation system is the drainage of holding tanks.

Realizing dump stations will vary, place the coach as level as possible to
make drainage easier. Some tanks drain from the center requiring level
or slightly up in front. Others will drain from end permitting a slight tilting
to the side which drains are on.

43

Remove the cap and attach the adapter onto the valve housing. Turn the

adapter 10º to lock onto the pegs. Attach a exible sewer hose to the

adapter and secure with a clamp. Place the other end into the approved
sewer system.

You may now open the 3 inch drain valve to drain the sewage tank rst.

Open the valve on the gray water tank last to utilize water to wash and
rinse the hose and drain lines.

Most states and parks have strict laws and regulations to prohibit dumping
of wastes of any kind into anything other than proper disposal facilities or
sewer systems. Almost all privately owned parks have either a central

pump facility or offer a campsite hookup for sewage. You can nd lists

of many dump facilities throughout the United States in Woodall’s, Rand
McNally Camp Guide, Good Sam Camp Guide, KOA Kampgrounds
Camp Guide, or various other publications. Some fuel stations also have

dump stations.

Maintenance for Holding Tanks

The following maintenance is recommended by our holding tank suppliers
to keep your tanks clean and keep the probes free of debris and build­up.

Gray (Waste-Water) Tank. Fill tank with 10-12 gallons of warm water. Add
a degreaser such as a citrus cleaner or Dawn dish soap. Leave solution
in tank while you are traveling. Rinse and drain tank.

Black (Sewer) Tank. Fill tank with 10-12 gallons of water. Add one bottle
of drain cleaner, such as Drano or Liquid Plumber. Leave the solution in
tank while traveling. Rinse and drain tank.

Optional heated holding tanks are available on many models. Two
(2) methods used to distribute heat are: (1) Placing holes from tank

compartment into heat duct built into oor, allowing warm airow

throughout tank area, (2) Heating pads attached to tank with adhesive,

operated with 12V power from battery and/or converter. Switch to turn on

pads is normally located in bathroom area.

Winterizing Your Recreational Vehicle

Preparing your trailer for cold weather is very important for most states
and Canada. Failure to prepare your coach for cold weather will cause
the water systems to freeze resulting in breakage. Damages related to
freezing are not covered under the terms of your limited warranty.

Two methods of winterizing your coach after draining and ushing your

drainage system are listed on the next page.

44

Method 1:

1. Open all faucets, low point drains and toilet valve to drain all water.
Leave these open during this procedure.

2. Start pump and operate until all water has been removed, takes
about 10 to 15 seconds.

3. After water has been drained, use an air hose from compressor and

an adapter attached to city water ll. In about 3 to 5 minutes all water

will be blown out of system.

4. Pour one (1) cup (12 oz) of non-toxic RV anti-freeze into each P-Trap,
two in sinks and one in bathtub.

DO NOT use Ethylene Glycol (automotive antifreeze) or
Methanol (windshield washer antifreeze) in your fresh
water system because they are harmful and may be fatal if
swallowed!

!

WARNING

Method 2:

WATER HEATER BYPASS KIT: The water heater bypass is available on
most units.

To winterize the plumbing system:

1. Turn off the pump.

2. Drain the water heater and the entire water system.

3. The open end of the hose is to insert into a gallon jar of anti-freeze
liquid.

4. Position valves as shown.

5. Turn on the pump to supply RV system. You may use four to six
gallons or more.

Now you can send anti-freeze liquid through coach plumbing system

without lling water heater.

Using the Water System During Freezing Weather. Your towable RV
was not intended to be used during freezing weather unless special
precautions are taken. Water freezes at 32° Fahrenheit in campgrounds
or at home.

There is no product that can be added to the water to ensure freeze
protection when the system is in use, other than RV anti-freeze. DO NOT
drink water which contains anti-freeze.

45

Flush System

The ush system is designed and built to rinse waste from holding tank

AFTER waste tank has been drained completely of water and solids.

Attach a fresh water base connection marked “San-a-ush.” Be sure

termination valves are open on holding tank(s).

Open valve to release water into tank for rinsing and cleaning of your
waste holding tank.

Rinse for several minutes to remove any foreign matter from tank.

Remember the moisture content may give you a false reading on your
monitor panel indicating it is full. Allow time to dry out tank or recharge
for next usage.

Lo-Point Drains

Water storage tanks and water heaters have their own drains, as
previously mentioned. For line plumbing system these drains are placed
at the lowest area of water line to release liquids. By locating 2 short water
lines below coaches, usually inches apart, and capped off.

Some models may have the outside shower assembly placed below oor

level and used as the “lo-point” drain.

46

PROPANE FUEL SYSTEM

The fuel system in your recreational vehicle has numerous components
such as, piping, copper tubing, brass connectors, hoses, regulators and
appliances. Each of these components will be explained in its appropriate
area.

Propane is the only fuel permitted to be used in a recreational vehicle

and its appliances. This product is rened from crude oil through natural

gasses. An agent has been added for detection should a leak occur or a
valve accidentally be left open. It is important for a recreational vehicle
owner to recognize and identify the smell of propane vapor.

Butane cannot be used since its boiling point is 30°F. This fuel will not

ow in freezing temperatures.

Natural gas and methane CANNOT be used in any OPEN RANGE RV or
it’s appliances.

Propane fuel is stored in liquid form under high pressure in special
containers. Boiling point is 44°F, the temperature when vapor ceases

to ow. Fuel will change to vapor when released from the container.

Appliances are not designed to operate with liquid. Liquid will damage
o-rings in valves and also leave sticky, oily residue causing poor or no
operation in the regulator.

Propane Container

Acme Cylinder Valve

The propane cylinder is D.O.T. approved container
to hold liquid under high pressure, normally a 20
or 30 pound capacity.

The open/closing valve, referred to as an acme

cylinder valve, is to be closed at all times unless

hooked up to a propane system or when lling

the container.

At any point a container is disconnected, BE SURE to install the “dust
cap” over the acme valve. This cover is required by the RV Industry Gas
Association, the container manufacturer, and is for your safety.

Whenever the container is detached from the propane system, DO NOT
allow the cylinder to move or roll around during transporting to and from
the gas supplier.

A second smaller valve is built into the main valve to prevent fuel from

escaping. A hose with an acme tting or a POL tting must be completely

and tightly installed before gas vapor can be withdrawn.

47

This valve, also referred to as an OPD valve (overll protection device) has
a oat device inside of the cylinder to prevent overlling of the container.

Servicing and Filling Propane Containers

Filling a propane container must be done carefully and correctly. Only

a qualied person, properly trained on inspection, lling and safety
procedures, should ll containers.

A new container must be “purged” before placing into service and must
NEVER BE OVERFILLED. Purging is an operation performed by your
dealer or propane agency to remove any atmospheric air. As an owner
you need not be concerned regarding this procedure unless you permit
the valve to be in OPEN position when empty.

DO NOT use tools to open or close the tank valve. HAND
TIGHTEN ONLY to avoid damage to the valve or handle.

!

CAUTION

Two overll devices are built into the valve to prevent overlling of the

container. First, is the small brass “knob” or “screw” inside of the valve.

This “10% valve” must be open when lling, allowing air to escape. When
the container reaches 80% of the correct capacity, liquid appears. Shut
the supply lling valve off. Close the 10% valve plus the top handle of the

main valve.

Secondly, containers with OPD valves have a oat on the inside that
automatically shuts off liquid ow when the 80% capacity has been

reached.

When relling propane containers, they are generally removed from

propane compartment or tie downs. BE SURE to reinstall correctly, as
shown in installation instructions, and test for leaks.

Never smoke during the lling of propane tanks. Keep the
recreational vehicle away from immediate lling area when
possible or extinguish all gas pilots.

!

WARNING

48

A warning label has been located near the propane container.
This label reads as follows:

DO NOT FILL CONTAINER(S) TO MORE THAN

80 PERCENT OF CAPACITY.

1. Overlling the propane container can result in uncontrolled
gas ow, which can cause re or explosion.

2. A properly lled container will contain approximately 80

percent of its volume as propane.

!

WARNING

Propane cylinders shall not be placed or stored inside the
vehicle. Propane cylinders are equipped with safety devices

that relieve excessive pressure by discharging gas to the

atmosphere.

FAILURE TO COMPLY COULD RESULT IN

DEATH OR SERIOUS INJURY.

!

WARNING

When propane containers are lled to 80% level there is available space

for safe expansion of the vaporized liquid. Should your container become

slightly overlled, pressure may rise due to hot sun. It could cause the
overow valve to “blow-off” and emit a small quantity of propane vapor.
This can be detected by a strong odor around tanks. Keep open ames

away from this area. It is best to remove the bottle, take it to a safe area,
and “bleed-off” the excess pressure by opening the valve slightly and

closing it when discharge has been sufcient, one to two minutes.

When disconnecting propane containers, you must turn the acme tting

in a clockwise direction because left-hand threads are utilized. When
reconnecting, turn connections counterclockwise. Connections must be
tight, however DO NOT over-tighten.

49

1. Knob to open and close main valve.

2. Complete valve assembly.

3. “10% valve” (small brass knob or slot

screw).

4. Container mounting stand.

Your vehicle has exterior combustion air inlets. Appliance

pilot lights should be turned off during gasoline or propane
refueling. (Required by law in some states.)

!

WARNING

A warning label has been located near the propane container. This label
reads as follows:

THIS GAS PIPING SYSTEM IS DESIGNED FOR USE WITH
PROPANE ONLY. DO NOT CONNECT NATURAL GAS TO THIS
SYSTEM.

Securely cap inlet when not connected for use. After turning

on gas, except after normal cylinder replacement, test gas

piping and connections to appliances for leakage with soapy
water or bubble solution. Do not use products that contain
ammonia or chlorine.

!

CAUTION

ALL GAS LINES HAVE BEEN

CHECKED WITH AIR PRESSURE.

DEALERS ARE REQUIRED TO

RECHECK BEFORE DELIVERY

TO RETAIL CUSTOMERS.

50

Installing Propane Containers

Open Range RV’s recreational vehicles are equipped with 20 or 30
pound propane containers.

Mounting and Attaching Instructions are Listed Below:

1. Thread the long rod into the base plate.

2. Set both bottles into place as shown.

3. Drop the double hook bracket over the rod and hook onto the bottle.

4. Attach the wing-nut to hold the bracket and tighten to hold the bottle
to the plate.

5. Attach the regulator with the vent down to the bracket.

6. Attach the main hose from the regulator to the manifold tting in the

frame.

7. Attach two short pigtail hoses to the regulator and bottles at the

ACME tting.

8. Test all propane connections for leakage.

To Remove the Propane Containers for Relling:

1. Remove the bottle covers (if used).

2. Close the main valve on the container.

3. Remove the two hoses at the ACME connection.

4. Install the rubber cap over the valve – ACME connection.

5. Remove /loosen the wing nut holding the clamp hook.

6. Remove the clamp hook.

7. Fill the bottle and reverse the procedure to install. Test all
connections for leakage.

Regulator

Propane regulators must always be installed with the regulator vent facing
downward. Regulators that are not in compartments have been equipped
with a protective cover. Make sure that the regulator vent faces downward
and that the cover is kept in place to minimize vent blockage that could

result in excessive gas pressure causing re or explosion.

51

The regulator has the only moving components in the propane system. It’s
sole function is to reduce the high and varied pressure from the propane
containers to safe and consistent low operating pressure. The small inlet

is the rst stage, which reduces the container pressure to 10-13 pounds.

The second stage then reduces the 10-13 pound pressure to an operating
pressure of 11 inches w.c. (water column) or 6.35 ounces of outlet pressure
to your appliances. The second stage is adjustable and may need to be
adjusted for precise operation. We suggest this to be normal maintenance
and performed once per year. Do not make this adjustment without a
manometer. This instrument is required to read actual pressure.

If pressure is too high, it affects performance and safety. Should pressure
be too low, appliances will not operate correctly. An authorized and
competent technician with proper equipment should perform such tests
and adjustments, as may be required.

The “automatic” regulator is a two stage regulator used on larger coaches
(optional on smaller coaches). With both cylinders full of propane, turn the

lever on the regulator towards the cylinder you wish to use rst. This will

now be the “supply” cylinder and the other “reserve”. Slowly open both
cylinder valves.

The indicator on top of the regulator will turn bright green. When the
cylinder becomes empty the indicator will change to bright orange.
Now turn the lever to the side of the full bottle and the green signal will

return. You may now remove the empty bottle to have it relled without
interrupting the ow from the full bottle. After lling the cylinder, connect

the pigtail hose and slowly open the bottle valve. Do not forget to check

for leakage each time you rell cylinder or disconnect any part on the

propane system.

High Pressure Hoses with Acme Connectors

Propane leaves the container through a hose with an acme connector

attached to the bottle, also having a “ow-limiting device”. Should the

container valve be opened too quickly this device may close, stopping the

ow of propane. This device is designed to equalize propane pressures in

about 5 seconds, generally being unnoticed. All pilot light valves must be
turned off for equalization of pressure to occur.

52

Main Supply Hose – Low Pressure

The main supply hose will be attached from the regulator to the brass

manifold tting in the frame of the coach. The swivel brass nut on the
main hose will be your nal attachment.

3/8” MPT x 1/2” Female

Flare Swivel

There are several things to remember each time the container is
removed:

1. Be sure ALL ttings are tight. Always use two wrenches for brass

connections.

2. Be sure ALL connections are tested for leakage.

3. Open the main valve slowly to avoid a fast rush of gas to ow-limiting

device causing gas “freeze”.

4. Listen carefully – a “hissing” sound longer than one second may
indicate a gas leak. Close valve and search for leak.

Should you experience a gas “freeze-up”, close the main valve and wait
15 minutes before trying again. Keep the container valve(s) closed when
traveling. Some states prohibit traveling with the propane container valves
open, especially in underground tunnels on expressways.

Operation

After the camper is completely set up and you are prepared for camping
enjoyment, follow these steps for propane operation.

1. Be sure ALL burner valves, controls, and pilot light valves are
closed.

2. Open main valve on propane container slowly to avoid a fast rush

through excess ow valve causing “gas freeze”.

3. Listen carefully as gas begins to ow. If a “hissing” sound is heard

for more than one or two seconds, close valve and search for a
potential leak.

4. Light appliances as needed and directed in Chapter Five ­Appliances.

53

Portable fuel-burning equipment, including wood and
charcoal grills and stoves, shall not be used inside the

recreational vehicle. The use of this equipment inside the

recreational vehicle may cause re or asphyxiation.

!

WARNING

Checking for Leaks

The entire propane distribution system and appliances have gone through
complete factory and dealer tests for any leakage. When traveling with
your RV normal vibrations and road movement may cause connections
to loosen and develop leaks.

For normal maintenance we advise all owners to test for leakage at least
once per year or more often. You may request your dealer to perform a
maintenance check each spring.

If You Smell Gas:

1. Extinguish any open ames, pilot lights, and all smoking

materials.

2. Do not touch electrical switches.

3. Shut off the gas supply at the tank valve(s) or gas supply
connection.

4. Open doors and other ventilating openings.

5. Leave area until the odor clears.

6. Have the gas system checked and leakage source

corrected before using again.

FAILURE TO COMPLY COULD RESULT IN EXPLOSION

RESULTING IN DEATH OR SERIOUS INJURY.

!

DANGER

Should you encounter an odor, possibly propane, turn off any and all

open ames and begin a systematic search for leaks on the complete

gas system. NEVER USE A MATCH. Use a soapy water solution which
contains NO AMMONIA, or CHLORINE content to check for leaks. If a

leak is identied, bubbles will appear. ALWAYS use two wrenches when

tightening brass connections to prevent twisting of copper.

For your own protection, the preceding warning label has been placed
near the cooking area to remind you of the need of oxygen for combustion
and breathing. Due to smaller area in your recreational vehicle, there

54

is less oxygen than in your home. Proper ventilation is required when
cooking.

It is especially important that cooking appliances not be used for
comfort heating, as the danger of asphyxiation and unsafe levels of
carbon monoxide are greater when the appliance is used for long periods
of time.

IT IS NOT SAFE TO USE COOKING APPLIANCES FOR
COMFORT HEATING. Cooking appliances need fresh air for
safe operation.

Before operation:

1. Open overhead vent or turn on exhaust fan.

2. Open window(s).

FAILURE TO COMPLY COULD RESULT IN

DEATH OR SERIOUS INJURY.

!

WARNING

55

Propane Consumption

All your propane appliances are operated intermittently. Your furnace is
naturally the appliance using the most fuel, especially if freezing conditions
are present outside. On a very cold and windy day it is conceivable that
your coach could consume most of a 30 pound propane bottle.

Propane consumption depends mostly upon individual use of appliances
and the length of time operated. Each gallon of propane produces about
91,500 BTUs of heat energy. Following is a list of typical appliance
consumption when turned on fully for one hour of operation:

APPLIANCE LP GAS CONSUMPTION

Water Heater 8,800-12,000 BTU

Furnace 35,000-40,000 BTU

Stove/Oven 6,500-9,000 BTU

Refer 1,200-2,400 BTU

Note: The above chart represents many different
models.

If you have double bottles and a standard regulator on your

RV, use only one bottle at a time. Otherwise the gas supply

will be drawn equally from both bottles until supply has been

totally exhausted. Using one bottle until it is empty, then
using the second bottle will allow you to ll the empty bottle

at your convenience without being totally out of propane.

!

CAUTION

56

ELECTRICAL SYSTEM

General Information

50-A, 125/250-V, 3-pole,

4-wire, grounding type

G

Y

W

X

G

X

W

Y

The electrical system in your recreational
vehicle is designed using both 120 volt AC
(alternating current) and 12 volt DC (direct
current) capabilities. All installations and
designs are built to comply with safety
requirements of ANSI standard A119.2,
National Electric Code and Canadian
Standards Association.

All coaches manufactured by OPEN RANGE RV have 50 amp service
pre-wired into the breaker box.

A 50 amp service is a 240-volt hook-up. There is no appliance
or other component requiring 240 volts in this coach. For
more information, see the section later in this chapter.

!

CAUTION

Changes and Modications

Any changes, alternations, additions, and/or modications need to
be performed by qualied electrical technicians, using only approved

components which meet safety and code requirements. This includes
owners, dealers, etc. who desire to make changes. The manufacturer
is not responsible for any changes, or alterations, made to the 120 AC
system of the coach.

120-Volt A/C System

Power Cord 50 AMP

A 50 amp rated, fully detachable power cord is
supplied with your coach. Open the hatch door
on the exterior of the coach. Pull the cord out and
attach one end to the coach outlet and the other end
to the 120-volt power source.

Energy will enter through the main breaker and
is distributed through circuit breakers to the wall
receptacles and appliances. This power cord will
be approximately 26 to 28 feet in length. Each cord
has the correct gauge of wire to carry the correct
voltage to coach.

57

In some hook-ups the power cord may not be long enough and extension
cords are required. ALWAYS use a cord with the gauge of wire equal to or
greater than the power cord. Should you use a cord with a smaller wire,
overheating, loss of amperage, and possible melting could occur.

DO NOT leave any unused portion of an extension cord in a “coil” as it
may overheat, short-circuit wires and potentially destroy your extension
cord.

Never use a “cheater” plug or extension cord which breaks

the continuity of the ground circuit to the grounding pin.

!

WARNING

NEVER, under any circumstances, remove a grounding pin

in any cord or plug. It may mean the difference between LIFE
OR DEATH.

!

WARNING

Circuit Breakers and Box

On a 50 amp system, a maximum of 12 distribution circuits are permitted.
All breakers are sized according to power needs on each line.

Do not replace breakers or fuses with any that are rated at a

higher amperage. Over fusing may cause a re by overheating

the wire.

!

WARNING

The following generic drawing (next page) shows the circuit breaker

alignment. Depending on the size, oor plan and options of your coach,

circuit one through twelve will vary and possibly not all circuits will be
used. Number one and two are generally the 20 amp air conditioner
circuits. Coach is pre-wired for a second roof air in the bedroom.

An owner must realize and understand that a coach has a total of 50 amp
service available to be used. Conserving and choosing which appliance
has priority in consumption needs to be part of the planning.

Don’t forget loose items such as toasters, electric skillets, and coffee pots
also consume power. Include these also in your planning.

58

59

GFCI Protection

Each coach has a GFCI, Ground Fault Circuit Interrupter, protection
receptacle installed into the circuitry. This GFCI device is designed to
protect people from hazards of line to ground electric shock. The purpose
is to reduce possible injury caused by electrical shock, resulting from

faulty insulation, improper polarity and related to moisture and/or earth

ground.

The third “round” pin on the receptacle is very important for this safety
device to function correctly. NEVER cut off this pin. When using an
appliance in the receptacle without this provision, use an adapter with a
pigtail to be attached to the receptacle box to complete the circuit.

This GFCI receptacle will not protect against short-circuits or overloads.
The circuit breaker or fuse in the electrical panel which supplies power to
the circuit provides this protection.

Polarity is extremely important. You should be certain that the polarity of
the external power is not reversed, in order to avoid harm to appliances
and personal electrical shock. Polarity testers may be purchased in most
electrical and hardware stores with the GFCI tester built in.

During use of the recreational vehicle it is suggested to test this receptacle
once per month. To test press the “TEST” button in. The “RESET” button
should pop out. Power should now be turned off at this receptacle and any
receptacles down line. To restore power push, then release the “RESET”
button.

12-Volt DC System

Most interior lights and appliances receive 12-volt DC power through

converter output and/or the auxiliary battery. Exterior lights and brakes
also use 12-volt DC power from the tow vehicle battery and/or auxiliary

battery through the seven way connector and wire attached to the tow
vehicle. Following are explanations of various items.

Converter

The heart of your 12 volt DC system is enclosed inside of load center,
including 12V fuse panel, 120V breaker panel and converter.

Fuse panel has 15 fuse positions, check on output size of your converter.

All converters have solid state electronic components internally to produce
“clean” 12V DC power.

This load center will have a brown plastic front (World Friendship).

60

Some models have fuses and breakers in a distribution box, with converter
installed in a different location (not mounted into distribution box).

DO NOT connect 240 volt direct power to the coach through a
reducing adapter. By doing so, “positive” power will be sent

through neutral/white wire damaging appliances.

!

WARNING

The function of a converter takes 120-volt AC power and transforms this
energy into 12-volt DC power as used in your coach. 12-volt DC supplies

power for some appliances and most interior lights. The oor plan and

size of coach indicate the output size.

When the converter receives 120 AC power, it transforms power into 12­volt DC without any manual switches. The converter also charges the
auxiliary battery(ies) when installed on the coach and attached to 120­volt AC power. The third function of a converter is to send 12-volt power
to the fuse panel and throughout the coach.

Each converter has a “built-in” fan which operates through a load sensor
control or temperature sensor. As more current is drawn, fan will speed

up, run faster, or slow down, based on amp draw and/or temperature.

Should the fan not run at all, the converter may overheat and will cut-out

and/or stop.

The Battery Disconnect switch, located on the front bulkhead in the
storage area, has one function – to cut-off or supply 12 volt DC power
from the battery (if so equipped) to the 12 volt DC distribution system.
Insert attached red plastic key in off position and turn 90º to “on” position.
Key won’t come out in the “on” position. Twelve volt DC power now moves
from battery, through converter to coach. When you wish to charge the
battery by power converter, the switch must be in “on” position providing
you have 120 volt AC power available.

The “cut-off” switch system is on Open Range as standard.

Recommended batteries are of deep-cycle type as you need longer, slow
consuming power rather than cold-cranking power. A battery is always
required for a break-away switch to function.

A battery requires routine maintenance for long life. First, terminals
need to be kept clean to avoid corrosion. Second, a battery used daily
will consume water as long as the converter is in operation. Be sure
to check the battery no less than every 30 days and keep the battery

61

lled with distilled (rain) water. Most good deep cycle batteries are NOT

maintenance free.

A converter will not overcharge a battery unless a battery has a dead
cell, or the converter has a malfunction. Some type of converters have
full battery charge shut-off. Other types reduce the rate of charge as

battery conditions reach 12.7 volts DC or 1.265 specic gravity at 80°F.

By electronic standards, a battery is discharged at 10.5 volts. Dropping
voltage lower than 10.5 volts will begin damaging plates in the battery.

The interior lights will operate from the converter and/or auxiliary battery.

Some lights will have wall switches and other lights have switches in the
lights themselves.

Circuit Breakers and Fuses – 12 Volt DC

These two items have been installed in your coach to protect circuitry and
components:

Fuses are placed into the fuse panel with the converter or into a separate
panel near the converter with access inside of coach. Fuses are placed
in your electrical system to protect wiring and components when
overloads appear or short circuits occur. Radios, stereos and possibly
other components may have “in-line” fuses attached to their own wire
harness.

Circuit Breakers are placed at several locations. First, a manual or
automatic reset breaker is placed within 18 inches of the auxiliary battery.
On the manual reset a small “plunger” will trip if overloaded. By pressing
this “plunger” in, it will reset when cooled down. This plunger may be on
the back side of the breaker.

Automatic reset breakers will “reset” by
themselves in 15 to 30 seconds when
tripped.

A green (30) amp, gold (20 Amp) or red (10
Amp) automatic reset breaker is installed
in the load center to operate your slide­out(s).

All wiring used in your coach meets correct amp rating correlated with
fuses and breakers in respective panels as required by code.

The RV battery is placed in parallel circuitry with the battery on your tow
vehicle. Care needs to be exercised not to drain both batteries together.
There are two methods of avoiding this condition:

Manual
Reset
Button

Manual Reset Breaker

62

First, disconnect the tow vehicle when parked and/or using your coach.

Second, a battery isolator may be installed in your tow vehicle to prevent
power drain from batteries in both vehicles. This device “isolator” has
two useful purposes. First, it sends current from the alternator to both
batteries simultaneously. Secondly, the isolator prevents draw from the
recreational vehicle through the battery of the tow vehicle, preserving
power to start the engine.

Contact your dealer should you desire an isolator for your protection. Two
types are available, mechanical type, or solid state which is the best and
most expensive.

DO NOT replace circuit breakers or fuses with a higher current
rating than those supplied with your coach. Over-fusing can

cause a re hazard by overheating the electrical wiring.

!

WARNING

CO NV ERTER

+

-

C

#7
A

B

#1 – Blac k/Gr ound (8 G auge)
#2 – Blu e/Br akes
#3 – Gr een/R unni ng
#4 – Red /Po siti ve (8 Gauge)
#5 – Red/Left T urn
#6 – Bro wn/R ig ht Turn
#7 – Yellow/Back Up

A – Br ea kawa y Swi tc h
B – 30 Amp Br ea ker
C – Fuse Pa nel
D – Br akes
E – J uncti on Box

E

(+)

(-)

AUXILIARY

BA TTERY

#2

#4

#6

#1

#3

#5

D

Any electrical installation that does not meet the criteria of

the manufacturer’s specication will VOID THE WARRANTY

on the electrical system.

!

CAUTION

63

Exterior Lights and Connector, 12 Volt

Power for exterior lights, such as tail lights, turn, clearance and brake
lights, is supplied by the tow vehicle.

The connector between the recreational vehicle and the tow vehicle may
build up corrosion due to moisture. You may need to clean these terminals
occasionally to insure good electrical contact.

Porch Lights

Porch lights are placed on sidewalls, left and right side. Switches for
these lights, depending on models, will be on the Master Control Panel.
Occasionally, the switch will be on the light itself.

Brake Wiring

10 inch electric brakes operate on 12-volt power supplied from the tow
vehicle, transferred through the blue-positive and white-negative in the
seven way harness. There are no fuses or breakers installed in this brake
wiring. More information on the brake system is found in Chapter Three

- Using Your RV.

Bulbs

The table below lists bulbs and their numbers. Use the bulb suggested on

the light xture, if listed.

Ceiling – 12 volt 1003 or 1141

Power Hood 912

Back-up Light 1076

Clearance Light 193

Security Light 1156

Porch Light 93

Tail Light 1157

Turn Light 115 7

Brake Light 1157

Florescent F15T8CW

Bathroom Strip Light 9 -019

Power Slide Out 921

Under Cabinet 1383

License Plate 67

64

CHAPTER 5

APPLIANCES

OPEN RANGE RV COMPANY places brand name, quality-built
equipment, as guided by current codes and standards, in all recreational
vehicles. Some appliances are built and equipped to operate on propane
gas ONLY. DO NOT attempt to operate on natural, butane or methane
gas.

Each appliance has its own specic manual, written and published by

its manufacturer. These manuals supply additional information about the
appliances in your recreational vehicle.

FURNACE

The furnace in your recreational vehicle requires
12-volt DC electrical current and propane gas
energy for correct operation. The furnace
receives 12-volt DC power from a fully charged

battery and/or the converter in the coach. This

power must be present before propane gas can
enter through the control to the burner tube.

The combustion chamber is completely
sealed to prevent any carbon monoxide
from entering into the coach. Oxygen is
drawn into the chamber through the upper
vent and exhaust fumes expelled through
the lower vent.

Be sure to follow all directions to operate furnace to prevent
any damages or malfunctions. Errors could cause personal

injury.

!

WARNING

From the time you turn the thermostat on, there is a delay built into the
furnace to perform a purge cycle preventing any possible gas vapor build­up in the chamber.

DO NOT operate furnace while vehicle is in motion or being
towed.

!

WARNING

65

Operating Instructions

1. Stop! Read Users Information Manual supplied with the furnace.

2. Turn the manual valve (if so equipped) or the valve at the outside
propane tank to the “OFF” position. Do not force.

3. Move the “OFF” lever located at the bottom of the thermostat to the
“ON” position.

4. Set the thermostat above room temperature to begin blower
operation. A slight delay will occur before the blower comes on.

Allow the blower to run for ve minutes for the combustion chamber

purge cycle.

5. After ve minutes, move the thermostat lever below room

temperature. The blower will remain on. Wait approximately two
minutes for the blower to go off.

6. Open the manual shut-off valve (if so equipped) or the valve at the
outside propane tank. Correct operating characteristics depend on
the valve being positioned fully open. Never attempt to operate with
a valve partially closed. NOTE: This furnace is equipped with a shut-

off switch. With the switch in the “OFF” position, gas will not ow to

the burner, nor will the furnace operate.

7. Set the thermostat lever to the desired setting. If set above room
temperature, the blower will come on.

NOTE: During initial ring of this furnace, a burn-off of excess paint and

oils remaining from the manufacturing process may cause “smoking” for

ve to ten minutes.

To Shut Down:

1. Set thermostat to the “OFF” position by moving the lever on the
bottom of the thermostat to the “OFF” position.

2. Turn the manual shutoff valve (if so equipped) to the “OFF” position.
Do not force.

External Vents. Always be sure these vents are clear of any objects like
screens, duct tape, etc.

Do not install screens over the vents for any reason. Screens

will become restrictions causing unsafe or inefcient

operation.

!

WARNING

66

Ducting. Wall or oor registers, and return air grills MUST be kept clear

of any obstructions. Any such restrictions will prevent the furnace from

correct operation. Closeable registers will reduce air ow. Never shut

registers off completely, possibly causing furnace to limit out and shut
down.

Gas Odor. Should you smell propane gas vapor in your recreational
vehicle, follow these listed guidelines:

1. Evacuate all persons from the vehicle.

2. Shut off the gas supply at the propane gas container.

3. DO NOT touch any switch, phone, or radio in the vehicle.

4. Leave the entrance open for ventilation.

5. Contact a qualied RV technician or gas service technician for

repairs.

6. DO NOT use or reside in the vehicle until the leak has been
repaired.

Only qualied technicians with proper equipment should make any

mechanical adjustments.

Gas pressure, as dened in Chapter 4 - Systems, is extremely important.
A dial gauge or U-tube manometer is required to perform tests and
adjustments. Pressure must be set at 11 inches w.c. (water column) plus

or minus 1/2 inch. Incorrect gas pressure can cause any appliance to

operate inconsistently and cause poor combustion.

Voltage must be between 10.5 volts to 13.5 volts at the furnace during
operation. Below 10.5 volts the furnace will shut down. Both high and low
voltage places excessive wear on the motor and brushes.

Any mechanical adjustments, such as electrode adjustments, should be

performed by a qualied service technician.

RANGE AND OVEN TOP BURNER OPERATION

The cooking appliance used in Open Range’s product is a standard oven
with three top burners. The appliance operates with propane gas only,
never natural gas or methane.

Do not operate this appliance unless the privacy curtain is

secured. Failure to comply could result in re or serious
injury.

!

WARNING

67

In the event of an accidental blow out, turn gas off by turning control

knob clockwise to “OFF”. Wait ve minutes before attempting to relight
the burner. Failure to follow these instructions could result in a re or

explosion.

If the burner should go out while cooking, or if there is an odor of gas, turn

the control knob(s) clockwise to “OFF”. Wait ve minutes for the gas odor

to disappear. If the gas odor is still present – DO NOT relight the burners.
See instructions in the appliance manual.

Oven and Range Combination

Stove Top Ignition System

The top surface burner ignition to light system requires manual lighting:
matches or a hand-held igniter.

1. Know which knob controls which burner. Always be sure all burners
are turned off when the stove is not in use.

2. Depress knob and turn fully counterclockwise to “LITE” position.

a. Verify sufcient gas supply before attempting to light the burner.

1. Air in the gas line will signicantly delay burner ignition. The

burner may light unexpectedly as the air in the line clears and
is replaced by propane gas. This unexpected ignition could
burn you. Air in the gas lines may occur after the vehicle gas

bottle and/or tank is relled, during and after servicing other

appliances on the same gas line, etc.

b. Do not attempt to light more than one burner at a time.

Hand held igniters may be used but be sure they are the type

designed for lighting open ame burners

!

CAUTION

3. If any burner should extinguish after initial lighting or due to
accidental blow out, turn gas off by turning control knob clockwise

to “OFF”. Wait ve minutes before attempting to relight the burner.
Failure to follow these instructions could result in a re or explosion.

If the burner should go out while cooking, or if there is an odor of

gas, turn the control knob(s) clockwise to “OFF”. Wait ve minutes

for the gas odor to disappear. If the gas odor is still present – DO
NOT relight the burners. See instructions in the appliance manual.

4. To turn the burner(s) off, turn the appropriate control knob clockwise
to “OFF”.

68

All pilot lights, appliances and their ignitors (see operating

instructions) shall be turned off before refueling of motor fuel
tanks and/or LP-Gas containers.

FAILURE TO COMPLY COULD RESULT IN

DEATH OR SERIOUS INJURY.

!

DANGER

Oven Burner

Note: Before the oven burner will operate, the oven pilot must be lit.

1. Lighting Oven Pilot

a. Be sure ALL valves are in the “OFF” position. The oven control

knob should be the “Off” position.
b. Be sure main gas supply is on.
c. Open the oven door; smell for gas. If you smell gas STOP! Read

and follow the instructions in your appliance manual.
d. If you do not smell gas, depress and turn the oven control knob to

“Pilot On:. This will allow gas to the oven pilot.

e. Immediately light oven pilot with a match. A small ame will be

noted at the top of the pilot burner. NOTE: If the appliance has not

been operated for a long period of time, a longer waiting period for

ignition of the pilot may be necessary due to air in the gas line.

2. Operation of Oven Burner

a. Depress and turn the oven control knob counter-clockwise to the

desired setting. There will be a delay of approximately 45 seconds

before the oven burner comes on. This is normal and no gas

escapes during this delay. It is also normal for the oven burner

ame to cycle off at all temperature settings except “Broil. This

maintains a constant temperature within the oven.
b. For broiling, a 2-piece porcelain broiler pan can be purchased

from Suburban:

1. Center the broiler pan underneath the oven burner ame.

2. Turn the food over frequently to ensure even browning.

3. To shut down the oven burner turn the oven control knob clockwise
to “PILOT ON” position. At this position, the oven pilot will remain lit.

4. To shut down the oven pilot light turn the oven control knob to “OFF”,
at this position, the oven pilot will go out.

69

WATER HEATER

Several energy sources are available to heat water: propane gas and 12
volt DC combination. A 120 volt AC is included with either source in a
combination form.

Before attempting to operate any water heater, you must be
sure the heater is full of water. Failure to ll with water will

result in the tank warping and the element burning up.

!

CAUTION

If you do not follow these instructions exactly, a re or
explosion may result causing property damage, personal
injury or loss of life.

!

WARNING

DSI Models

This appliance does not have a pilot. It is equipped with an ignition device
which automatically lights the burner. Do not try to light the burner by
hand.

BEFORE LIGHTING smell all around the appliance area for gas. Be sure

to smell next to the oor because propane is heavier than air and will
settle on the oor.

If the user of this appliance fails to maintain it in the condition
in which it was shipped from the factory or if the appliance
is not used solely for its intended purpose or if the appliance
is not maintained in accordance with the instructions in this

manual then the risk of a re and/or the production of carbon
monoxide exists which can cause personal injury, property

damage or loss of life.

!

WARNING

If you do not follow these instructions exactly, a re or
explosion may result causing property damage, personal
injury or loss of life.

!

WARNING

70

What To Do If You Smell Gas:

• Do not try to light any appliance.

• Do not touch any electric switch.

• Do not use any phone in your recreational vehicle.

• Immediately call your gas service center from your neighbor‘s

phone. Follow the gas service centers instructions.

• If you cannot reach your gas supplier, call the re department.

This is an automatic gas valve, no adjustments are necessary. Do not

attempt to repair the gas valve. This may result in a re or explosion.

Do not use this appliance if any part has been under water. Immediately

call a qualied service technician to inspect the appliance and to replace

any part of the control system and any gas control which has been under
water.

Before operating the water heater, check the location of the vent to make
sure it will not be blocked by the opening of any door on the trailer. If it can
be blocked, do not operate the water heater with the door open.

Operating Instructions:

1. STOP! Read the safety information provided.

2. Turn off all electric power to the appliance.

3. Turn “OFF” gas supply.

4. Wait ve minutes for gas to clear the area. If you smell gas, STOP!

Follow previous instructions, What To Do If You Smell Gas. If you do
not smell gas, go to next step.

5. Turn “ON” the gas supply.

6. Turn on electrical power to the appliance.

7. Turn the switch to “ON” position. If the burner does not light, the
system will automatically attempt two more tries for ignition before

lock out. NOTE: Each ignition cycle will have a fteen second purge

before spark cycle if the system is a three try system.

8. If lock-out occurs before main burner lights, turn switch to “OFF”,

wait ve seconds and turn switch to “ON” position. This will restart
the ignition cycle. The rst start-up of the heater may require several

ignition cycles before all air is purged from the gas lines.

71

If the burner will not come on, the following items should be checked
before calling a service person:

1. Switch turned off.

2. Gas supply to heater is empty or turned off.

3. Reset button on ECO is tripped.

To Turn Off Water Heater:

ON
RESET

1. Turn switch to “OFF” position.

2. Turn off the electrical power to the appliance.

3. Turn off gas supply.

4. If the vehicle is to be stored or the heater
is going to be turned off while subject to
freezing temperature, drain the water heater.

120 Volt AC Option

Electric water heaters are designed to operate with a minimum amount of
service problems; however, proper operation and care is essential.

By far the most common trouble with electric water heaters results

from energizing the water heater before it is lled with water. Even brief

operation of the electric element without water in the tank will burn-out
the electric heating element.

To energize the electric heating element, turn the switch to “ON”. The
switch is located behind the water heater door in the lower left corner
of the control housing. The water temperature will be regulated by the
thermostat.

When you have this 120-volt AC option, you will nd an additional wall

switch noted as “water heater”. This will turn on 120 volt to energize the
water heater.

DO NOT operate the water heater with two energy sources in
operation or without water.

!

CAUTION

Winterizing Your Water Heater

If your water heater plumbing system is equipped with a bypass kit, use it
to close off the water heater. Drain the water heater completely and leave
the water heater closed off (out of the system) in the bypass position
particularly if you are introducing antifreeze into the plumbing system.

72

Antifreeze can be very corrosive to the anode rod creating premature
failure and leave sediment in the tank. If the plumbing system is not
equipped with a bypass kit, and you intend to winterize by adding
antifreeze to the system, remove the anode rod (storing it for the winter)

and replace it with a 3/4 inch drain plug.

REFRIGERATOR

OPEN RANGE recreational vehicles use numerous different size and
model numbers of refrigerators operating on 120- volt AC. Performance
of refrigerators depends on various factors, such as, energy, venting,
leveling, humidity and atmospheric heat temperatures, but not limited to
these. All refrigerators are designed with absorption type of cooling units
requiring careful leveling and venting conditions.

Leveling

For correct operation, the refrigerator must be within three degrees of
level in any direction. Continued operation outside of these limits will
result in irreparable damage to the cooling unit in the refrigerator.

Venting

For an absorption unit to operate fully it must have two vents. One vent is
on the roof or sidewall at the upper end of the refrigerator, and a second
vent is a lower service vent and door at the lower area of the refrigerator.
A vent installed on a roof must have a screen in place to avoid birds from
entering and causing problems.

Units with two-side vents as in slide-outs, require a 12V fan to be in

operation. When upper cooling ns reach 150° Fahrenheit, the fan will
automatically start to operate. The positive wire has a ve amp in line fuse

installed. Access to the fuse is inside of the lower service vent door.

Battery Drain Information

To control operating functions on several models of refrigerators, a 12-volt

DC power source, battery and/or converter are required. For gas operation

.5 amp is required through the power supply to keep the solenoid open to
supply propane gas to the burner as needed to continue to cool.

Models with a moisture reduction heater (humidity dryer) require an
additional .24 amp. This totals less than 1 amp. The drain at .74 amp is
low. However, after three to four days of continuous draw your battery will
be down, closing the solenoid and shutting down cooling capability, when
the battery drops to 11.5 volts DC.

73

During AC operation, 12-volt DC is required to operate the humidity
heater, the light display, electronic thermostat, and interior light (when
equipped).

Door Seal

To maintain cooling efciency the door must seal completely on all four

sides along the door gaskets. Frequent frost build up or reduced cooling
are indicators of air leaks around the doors. Place a strip of paper the size

of a dollar bill between the ange and door gasket. Close the door and

pull the paper out. There should be a light frictional drag indicating proper
seal. Should the paper feel loose, the gasket is not sealing well. Contact
your dealer or service center.

Do not use undue force or jerking action when opening the

refrigerator door. Air temperature differences can cause a

partial vacuum within the cabinet requiring a rm but steady
force to open the door. A sudden jerk could cause door
damage or personal injury.

!

CAUTION

Door Latch

A positive or full locking latch is not permitted through codes. Each latch
has a rating by pounds of pressure, yet will prevent the door from opening
during travel.

Operation in Transit

During camping or parking, the refrigerator must be level for best
operation. While traveling, the up and down hill movement of the coach,
will not affect the performance of the refrigerator.

Defrosting and Cleaning the Refrigerator Interior

Your refrigerator is not frost free and will require periodic defrosting. To
defrost, turn the refrigerator off. Empty the freezer and the fresh food
compartments. Placing a pan of hot water in the freezer will reduce the

defrosting time. Leave the drip tray under the cooling ns. After frost has

melted, empty the drip tray and clean the refrigerator.

Add a small quantity of mild dish detergent to lukewarm water and wash
the interior of the refrigerator. Do NOT use abrasive cleaners; they
can damage the interior surfaces of the refrigerator. Rinsing both
compartments in a solution of baking soda and water (one tablespoon of
baking soda to one quart of water) will freshen the interior and neutralize
odors. Wipe the interior with a soft dry cloth to prevent water spots. Clean

74

the door gaskets in the same manner as the refrigerator interior. This will
help to prolong the life of the gaskets.

See manuals being supplied by the manufacturer for additional information
and operating procedures.

MONITOR PANEL

Your panel through modern technology will supply the charge condition of
your battery and water level information from your water tanks.

Operation requires 12-volt DC power, supplied by the battery or converter.
Sensors, one negative and three positive, attached to a resistor feed

information to the display panel. To operate, place nger on button and

push. A light will illuminate indicating the water level of tanks or charge

condition of battery. “Galley” will light only when oor plan includes the

second gray water holding tank.

The switch on the lower right corner is for water pump operation. When in
the “ON” position, pump will run until 40 to 45 PSI is achieved. The pump
will shut off and restart at 20 pounds of pressure. Turn pump switch “OFF”
when pump is not in use.

When pushing the battery button, the highest light coming on indicates
the battery condition: C-charging at 12.7 volts; G-good at 11.9 volts; F-fair
at 11.2 volts; L-low at 6.0 volts. Press only one button at a time as one set
of lights serves all functions.

You will nd monitor panels inside of control panel, just inside of entrance

door, along with slide out switches.

75

CHAPTER 6

MECHANICAL MAINTENANCE

Your recreational vehicle is designed to be as maintenance free as
possible. However, all movable vehicles require some care to reduce the
possibility of unwanted breakdowns during travel. Normal maintenance
is required to maintain warranty coverage, reduce wear, and prolong the
life of you coach.

Note: Some areas in this chapter may not be applicable to your coach.

AXLE / BRAKE SYSTEM

The wheel bearing in your coach are pre-greased at the point of assembly.
At six months or 6,000 miles of use, inspect the bearings for lubrication
and wear. Repack bearing as needed, at least once per year. To protect
against winter’s moisture, we suggest an inspection and lubrication of
bearings at the end of each camping season. Always replace seals when
repacking bearings.

Use a high quality wheel bearing grease available at automotive part

stores. Fibrous or non-brous is not important.

Should bearing or cone (race) become damaged or worn, both must be
replaced together. Over packing the hub results in grease seeping out of
the dust cap and wheel seal.

BRAKES – 10 OR 12 INCH

When a coach’s brake system is new, the brake shoes and drum are not

completely meshed together. The rst adjustment should occur at 200 to

1,000 miles, or when brakes have been engaged 100 times – referred to
as “burnishing.” After initial adjustment, brakes should be readjusted
every 3,000 miles. Under adjustment can cause poor braking and the

adjuster wheel to fall apart. Use a qualied technician to perform this

maintenance procedure.

TIRES

Inspect and test air pressure no less than once per week, perhaps daily
during travel time. Correct PSI air pressure is listed on each tire as per
rating. Testing must be performed when tires are cold before beginning
to travel.

76

Tires heat up during travel and air pressure increases. DO NOT release
air pressure if over full when tires are hot from driving.

To change tires, raise coach, place the jack underneath the main frame
rail. Use blocking to assure safety to yourself. Never raise the coach by

placing the jack under any axle part, beam, spring and/or attachment
part. Before raising at tire from ground, loosen lug nuts, but DO NOT

remove until the tire is free from the ground.

STEP ASSEMBLY

The step assembly is subject to all types of weather elements and requires
the following maintenance:

Covering nicks and scratches:

1. Seal any nicks or scratches with an automotive grade primer to
prevent rust.

2. Once the nick or scratch has been sealed, cover the damaged area
with an automotive grade high-gloss paint.

Lubricating the mechanism (every 30 to 60 days):

1. Carefully clean the area around the pivot points (the rivets involved
in the motion of the mechanism).

2. After cleaning, lubricate the pivot points (to pinpoint this area,
located the washer between the parts). An automotive grade, non­staining lubricant is recommended.

LUG BOLTS

Due to Aluminum mag wheels, lug bolts must be checked numerous
times when new. Retighten at 50 miles and again at 200 miles. The third
retightening should be done at 500 to 700 miles.

Anytime you remove and reinstall a wheel, we recommend retightening
the second time at approximately two hundred miles.

Tighten lug bolts at 85 to 95 foot pounds. Torque using a cross tighten

sequence – ve stud: 1-3-5-2-4; six stud: 1-4-2-5-3-6; and eight stud:

1- 5-3-7-2- 6 - 4- 8.

Failure to check and tighten wheels can cause tire and wheel loss,
damage to coach, and possible property damage should the wheel and
tire hit property. This is a non-warranty situation.

77

HITCHES – TRAVEL TRAILER AND FIFTH WHEEL

See the manufacturers printed material for information supplied by the
installer.

JACKS – FIFTH WHEEL

Once each year:

1. Extend landing legs as far as possible, clean drop tube and inner
ram tube. Coat exposed surface of tubes with silicone spray
lubricant.

2. Coat inside of handle alignment tube with silicone spray lubricant.

3. Oil shaft bushing in gear box and leg gear heads with SAE 30 oil.

4. Each fall before storing your coach, remove the at plate (2000#)
or cap (3000#) from the upper tube of jack. Inspect and re-grease

gears as needed.

PROPANE GAS SYSTEM

In the spring or the beginning of each camping season:

1. Inspect all propane gas lines, steel and copper for crimps, bends,

kinks, and/or road damage.

2. Test all tting with soapy water or mechanical leak detector. DO NOT

use soap containing ammonia or chlorine.

3. Regulator(s) should be calibrated and adjusted to 11 inch w.c.
pressure. It is suggested this test be performed each spring, with
proper equipment, for correct operation.

4. Should a leak occur, repair it immediately.

WATER SYSTEM

The fresh water system utilizes plastic lines, steel clamps, and brass
connectors, needing no maintenance unless leakage occurs. Should a
leak occur it requires immediate action. Contact your dealer for assistance
to repair a water leak.

SEALANTS

Rain leaks nd their way into the coach where sealants have failed for

numerous reasons. These leaks require immediate attention. All sealants
used in construction are subject to weather elements and MUST be
inspected and reapplied as required, annually.

OPEN RANGE RV COMPANY

We congratulate you on your purchase of a OPEN
RANGE RV recreational vehicle. You have chosen a
quality built RV which should provide you with many
years of camping memories and fun.

The recreational vehicle you have purchased has
been inspected by our trained inspectors and fully
meets our high quality standards.

As the owner of a new OPEN RANGE RV COMPANY

fth wheel or travel trailer, you can rest assured that

we will do all we can to keep you a “happy camper.”
Naturally, your selling dealership is always happy to
help you with any questions you may have or service
you may need.

OPEN RANGE RV CO.

3195 N. S.R. 5

Shipshewana, IN 46565

OPEN RANGE RV COMPANY

3195 N. State Road 5

Shipshewana, IN 46565

[phone]– Phone

[phone]– Fax

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Putty tape, as used under extrusions, is subject to dry-out conditions by
sun heat and winter freezing, allowing water seepage. Cap seal (surface)
also may crack, dry out, shrink, and pull loose from surface materials.
Annual inspection is required, and resealing is required as normal
maintenance.

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SATELLITE CABLE HOOKUP

CONVENIENCE CENTER

MAIN=GREY SAT1=BLACK

SAT2=WHITE W/ BLACK TAPE SAT3=WHITE

FRONT BEDROOM

There will be a loop installed here so that the whole system (all TVs) can
be run off of this one signal.

OUT TO

BOOSTER=ORANGE

IN FROM MAIN=GREY

BACK OF BOOSTER

IN FROM ANTENNA=WHITE OUT TO REST OF
SYSTEM THEN
SPLIT=ORANGE

IN FROM MAIN=GREY

1. Main = Grey – Direct to front bedroom TV – Feed whole system.

2. Sat1 = Black – TV Furthest to the rear.

3. Sat2 = White w/Black Tape – Basement/outside Ent. Comp.

4. Sat3 = Either not used or the living room TV if there is a bunk TV.

Each TV will have a plate behind it with two inputs, one is from the main
(which will be for your antenna and or the signal that the front TV is getting
(if you so choose), and the other is a direct line from the convenience
center.

Travel trailers will be set up slightly different because there are not as
many locations for a TV, however, it is basically the same as this.

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