Onyx PRN516, PRN8M User Manual

DO NOT DISCARD – GIVE TO USER
WARNING
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
BEFORE USE
Study, understand and follow all instructions provided with this product. Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
INTENDED USE OF THE TOOL
Model: Product Type:
PRODUCT INFORMATION:
This pneumatic tool is designed to set aluminum, steel and stainless rivet nuts in the sizes M6, M8, 1/4" and 5/16". Do not use this tool outside of the designed intent. Never modify the tool for any other purpose or use.
WARNING
Caution: To help prevent personal injury.
• Normal use of this product is likely to expose the user to dust and/or microscopic particles containing chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Always wear appropriate safety equipment and clothing when using this product. Study, understand and follow all instructions provided with this product. Failure to read and follow all warnings and operating instructions may result in damages and serious injury or death.
• Always wear ANSI approved goggles when using this product. (Users and Bystanders).
• Never use this tool for any application other than for which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
• Improper operation and/or maintenance of the tool, modification of the tool, or use of the tool with accessories not designed for it could result in serious injury or death.
• Always select the correct accessories of the correct size and design for the job that you are attempting to perform.
• Always work in a clean, safe, well-lit, organized and adequately equipped area.
• Do not begin repairs without assurance that vehicle is in secure position, and will not move during repair.
1 YEAR LIMITED WARRANTY
• Astro Pneumatic Tool Co. warrants our products to the original user against defective material or workmanship for a period of 1 year (except where noted on our price schedule) from the date of 1st use. Astro reserves the right to determine whether the product failed because of defective material, workmanship or other causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its discretion, will repair products covered under this warranty free of charge. The distributor should direct the original user to return the product (with the exceptions listed below) with the distributor’s name, address, adequate proof of date of purchase or a copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this warranty.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. Some states do not allow the exclusion of limitations of incidental or consequential damages so the above limitations may not apply to you.
Before use, check the parts diagram and part number listing on page 4-6 to make sure all parts are included. If any parts are missing or damaged, please call your distributor.
Page 1
ONYX PNEUMATIC RIVET NUT SETTING GUN
• Two different mandrel sizes provided with each tool
• Quick change mandrel system
• 600 RPM
• 5/16" (8mm) capacity
• Forward and reverse actions for quick operation
• Adjustable power, dial in regulator setting for
specific rivet nut sizes and compositions
Free Speed:
Capacity:
Air Inlet:
Optimal Pressure:
Net Weight:
600 RPM
5/16" 8 mm
1/4" (6mm) Adjust at regulator based on rivet
nut size and material composition
3.489 lbs. (1.58 kgs)
SPECIFICATIONS:
PRN516 PRN8M
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
Page 2
Model: Product Type:
ONYX PNEUMATIC RIVET NUT SETTING GUN
MAINTENANCE INSTRUCTION:
1.) LUBRICATION:
Before connection of the hose, apply 4 to 5 drops of a
good quality air tool oil at the air inlet. After 3 to 4 hours
of operation, oiling may be necessary again.
2.) TIGHTNESS OF PARTS:
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily before beginning work.
3.) STORAGE:
Avoid storing the tool in a location subject to high
humidity. If the tool is left unused, the residual moisture inside the tool can cause rust. Before storing and after
operation, oil the tool at the air inlet with a good quality
air tool oil and run it for a short period.
4.) DISPOSAL:
Follow national legislation of waste disposal.
5.) ORDERING SERVICE PART:
For further operational and handling information or
for replacement of parts and components, contact the sales agent from where you purchased the tool, or the service division of our company, phone number
800-221-9705.
* When ordering parts and components, give each part
number, name, and quantities.
Users of this tool should review the chemical composition of
the work surface and any products used in conjunction with
this tool for any such chemicals prior to engaging in any activity that creates dust and/or microscopic particles.
Users should obtain the Material Safety Data Sheets for all identified chemicals, either from the manufacturer or their employer, and proceed to study, understand, and follow all instructions and warnings for exposure to such chemicals.
Some examples of these chemicals are: lead from lead based paints; crystalline silica from bricks, cement and other masonry products; and arsenic and chromium from chemically
treated lumber. A listing of the chemicals can be obtained at
www.oehha.ca.gov under Propoisition 65.
In order to reduce their exposure to such chemicals users should always:
- work in well-ventilated areas.
- wear appropriate safety equipment and clothes that are
specifically designed to filter out microscopic particles.
WARNING
1. The tool shall not be used in potentially explosive atmospheres.
2. Disconnect the air hose before changing or adjusting any inserted tools.
3. Before using tool, please confirm all couplings and plugs are fixed securely. An air hose that is under pressure may lash out when disconnected and could
lead to serious injuries.
4. Prevent loose clothes, long hair or any other personal accessories from coming close to moving parts to reduce the risk of being caught, trapped or drawn into the rotating spindle.
5. Excessive high air pressure that exceeds the maximum pressure may cause injuries to user.
6. Exposure to strong vibration for extended time may cause harm to operator.
7. Be aware of the rotation direction before starting the tool to reduce hazardous situations due to unexpected rotation direction.
8. WATCH YOUR STEP! Leaving excess hose
unattended near working area or walk path could
result in injury or death.
9. Wearing eye/face protection could reduce the danger to person from high speed splinters being emitted from the tool or work surface.
10. Wearing correct breathing protection will help avoid
inhaliing dust or debries from work process that can be harmful to your health.
11. High sound levels can cause permanent hearing loss.
Use hearing protection while operating tool.
12. Due to the material being processed, there may be a risk of explosion or fire. Be aware of work surface dangers prior to beginning work.
13. There is a risk of being cut due to high speed rotation. Do not touch high speed rotating disc.
14. This power tool is not insulated. If contact is made with an electric current, injury may occur.
15. Dust created by sanding, sawing, grinding, drilling and other related activities may expose the user to dust and/or microscopic particles that may contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
Page 3
Model: Product Type:
ONYX PNEUMATIC RIVET NUT SETTING GUN
SUGGESTED AIR LINE CONNECTION
Pitch pipe back toward air receiver
Compressor unit
Drain Daily
25 FEET OR MORE
Oil and Water Extractor should be at least 25 ft. from the compressor. Further if possible.
Drain Daily
Drain
Daily
Oil and Water
Extractor
Install drain at
each low point
PIPE SIZE, I.D. (Inches)
Air Flow
CFM
Length of Pipe (feet)
10
20
30
40
50
70
50
1/2"
3/4"
3/4"
1"
1"
1"
100
3/4"
3/4"
3/4"
1"
1"
1"
150
3/4"
3/4"
1"
1"
1"
1-1/4"
200
3/4"
1"
1"
1"
1-1/4"
The oil and water extractor should not be mounted on or near the air compressor.
The temperature of air is greatly increased during
compression. As the air cools down to room temperature, in the air line, on its way to the Air Power Tool, the moisture
contained in it condenses. Thus, for maximum effectiveness, the oil and water extractor should be mounted at some point
in the air supply system where the temperature of the
compressed air in the line is likely to be lowest. Air lines must
be properly drained daily. Each low point in an air line acts as a water trap. Such points should be fitted with an easily accessible drain. See diagram below. Pitch all air lines back towards the compressor so that condensed moisture will flow back into the air receiver where it can be drained off. Drain daily.
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
Page 4
Model: Product Type:
ONYX PNEUMATIC RIVET NUT SETTING GUN
PARTS BREAKDOWN
705
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
Page 5
Model: Product Type:
ONYX PNEUMATIC RIVET NUT SETTING GUN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Index Part No.
Qty
PRN516-01A
PRN516-01B
PRN516-02A
PRN516-02B
PRN516-03
PRN516-04A
PRN516-04B
PRN516-05A
PRN516-05B
PRN516-06A
PRN516-06B
PRN-GUNL-07
PRN-GUNL-08
PRN-GUNL-09
PRN-GUNL-10
PRN-GUNL-11
PRN-GUNL-12
PRN-GUNL-13
PRN-GUNL-14
PRN-GUNL-15
PRN-GUNL-16
PRN-GUNL-17
PRN-GUNL-18
PRN-GUNL-19
PRN-GUNL-20
Hexagonal Head 1/4"
Hexagonal Heag 5/16"
Washer 1/4"
Washer 8m/m (5/16")
Bearing 8m/m
Washer 1/4"
Washer 8m/m (5/16")
Screw 1/4"
Screw 5/16"
Hexagonal Guiding Rod 6m/m (1/4")
Hexagonal Guiding Rod 8m/m (5/16")
Retaining Ring
Sleeve
Spring
Steel Ball
Front Housing
Bearing Rod
Bearing
C-buckle
C-buckle
Gear Housing & Pin
Gear
Transmission Gear
Internal Gear
O-Ring
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
1
2
6
1
1
1
Description Qty
PRN-GUNL-21
PRN-GUNL-22
PRN-GUNL-23
PRN-GUNL-24
PRN-GUNL-25
PRN-GUNL-26
PRN-GUNL-27
PRN-GUNL-28
PRN-GUNL-29
PRN-GUNL-30
PRN-GUNL-31
PRN-GUNL-32
PRN-GUNL-33
PRN-GUNL-34
PRN-GUNL-35
PRN-GUNL-36
PRN-GUNL-37
PRN-GUNL-38
PRN-GUNL-39
PRN-GUNL-40
PRN-GUNL-41
PRN-GUNL-42
PRN516-43A
PRN516-43B
PRN-GUNL-44
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Washer
Bearing
Front End Plate & Pin
Pin
Cylinder
Pin
Rotor Blade
Rotor
Rear End Plate
Bearing
Housing
Push Button
Pin
Valve Bushing
O-Ring
Switch Axis
O-Ring
O-Ring
Silencer Part
O-Ring
Adjuster Part
Switch Part(#27~#32)
Hexagonal Head Part 1/4"(#1~#6)
Hexagonal Head Part 5/16"(#1~#6)
Ring
1
1
1
1
1
1
5
1
1
1
1
2
2
2
4
2
2
1
1
1
1
2
1
1
1
Index Part No. Description
PRN516 Parts List
705
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
Page 6
Model: Product Type:
ONYX PNEUMATIC RIVET NUT SETTING GUN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Index Part No.
PRN8M-01A
PRN8M-01B
PRN8M-02
PRN8M-03
PRN8M-04A
PRN8M-04B
PRN8M-05A
PRN8M-05B
PRN8M-06A
PRN8M-06B
PRN-GUNL-07
PRN-GUNL-08
PRN-GUNL-09
PRN-GUNL-10
PRN-GUNL-11
PRN-GUNL-12
PRN-GUNL-13
PRN-GUNL-14
PRN-GUNL-15
PRN-GUNL-16
PRN-GUNL-17
PRN-GUNL-18
PRN-GUNL-19
PRN-GUNL-20
PRN-GUNL-21
Hexagonal Head 6m/m
Hexagonal Heag 8m/m
Washer 8m/m
Bearing 8m/m
Washer 6m/m
Washer 8m/m
Screw 6m/m
Screw 8m/m
Hexagonal Guiding Rod
6m/m
Hexagonal Guiding Rod
8m/m
Retaining Ring
Sleeve
Spring
Steel Ball
Front Housing
Bearing Rod
Bearing
C-buckle
C-buckle
Gear Housing & Pin
Gear
Transmission Gear
Internal Gear
O-Ring
Washer
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
1
2
6
1
1
1
1
Description Qty Qty
PRN-GUNL-22
PRN-GUNL-23
PRN-GUNL-24
PRN-GUNL-25
PRN-GUNL-26
PRN-GUNL-27
PRN-GUNL-28
PRN-GUNL-29
PRN-GUNL-30
PRN-GUNL-31
PRN-GUNL-32
PRN-GUNL-33
PRN-GUNL-34
PRN-GUNL-35
PRN-GUNL-36
PRN-GUNL-37
PRN-GUNL-38
PRN-GUNL-39
PRN-GUNL-40
PRN-GUNL-41
PRN-GUNL-42
PRN8M-43A
PRN8M-43B
PRN-GUNL-44
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Bearing
Front End Plate & Pin
Pin
Cylinder
Pin
Rotor Blade
Rotor
Rear End Plate
Bearing
Housing
Push Button
Pin
Valve Bushing
O-Ring
Switch Axis
O-Ring
O-Ring
Silencer Part
O-Ring
Adjuster Part
Switch Part(#27~#32)
Hexagonal Head Part 6m/m(#1~#6)
Hexagonal Head Part 8m/m(#1~#6)
Ring
Index Part No. Description
PRN8M Parts List
1
1
1
1
1
5
1
1
1
1
2
2
2
4
2
2
1
1
1
1
2
1
1
1
705
PRN516 - SAE 1/4" & 5/16" PRN8M - Metric M6 & M8
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