Onward ANSI Z21.89a-2008, CSA 1.18a-2008, ANSI Z21.58a-2008, CSA 1.6a-2008 Owner's Manual

PORTABLE GAS BARBECUES

OWNER'S MANUAL

FOR USE WITH L.P. GAS
(LIQUIFIED PETROLEUM GAS) IN CANADA - PROPANE GAS

ANSI Z21.89a-2008/CSA 1.18a-2008
ANSI Z21.58a-2008/CSA 1.6a-2008

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CONTENTS

SAFETY ................................................2

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INSTALLATION .....................................2

L.P. GAS CYLINDER ............................4

OPD EQUIPPED CYLINDER ................5

LEAK TESTING ....................................6

VENTURI TUBE ....................................6

LIGHTING .............................................7

OPERATION .........................................8

COOKING TECHNIQUES .....................9

MAINTENANCE ..................................10

TROUBLE SHOOTING .......................11

WARRANTY ........................................12

THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE PROPER

READ AND FOLLOW ALL WARNING AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE

FOLLOW ALL WARNING AND INSTRUCTIONS WHEN USING THE APPLIANCE

1-800-265-2150
[e-mail]

ASSEMBLY AND SAFE USE OF THE APPLIANCE

KEEP THIS MANUAL FOR FUTURE REFERENCE

Please record your model and
serial number here.

Model number

Serial number

Date of purchase

11412270LP REV D 12/18/09

SAFETY INSTALLATION

Your new gas grill is a safe, convenient appliance when
assembled and used properly. However, as with all gas-fi red
products, certain safeguards must be observed. Failure to

follow these safeguards may result in damage or injury
including fi re or explosion which could cause property
damage, personal injury or death. If you have questions

concerning assembly or operation, consult your dealer,
gas appliance serviceman, your gas company or our direct
customer service line at 800-265-2150.

DANGER
If you smell gas:

Shut off gas to the appliance1.
Extinguish any open fl ame2.
Open lid3.
If odor continues, immediately call your 4.

gas supplier or your fi re department

WARNING

DO NOT store or use gasoline or other 1.
fl ammable vapors and liquids in the
vicinity of this or any other appliance.

An LP cylinder not connected for use 2.
shall not be stored in the vicinity of
this or any other appliance.

WARNING

Fuels used in gas or oil-fi red appliances, and the products
of combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects or
other reproductive harm.
“This warning is issued pursuant to California Health and
Safety Code Sec. 25249.6”

1. In the U.S.A., this appliance must be installed in
accordance with the local code and the relevant
national code.

ANSI Z223.1/NFPA 54 - Latest Edition
National Fuel Gas Code and Latest Local

Codes where Applicable

In Canada, this appliance must be installed
in accordance with the local code and the
relevant CSA standards:

CSA-B149.1 Natural Gas and Propane

Installation Code

2. The appliance must be located away from combustible
surfaces by at least 76cm/30” from each side, and
76cm/30” from the rear.

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600

30 in./ 76 cm

30 in./ 76 cm

CAUTION

* FOR OUTDOOR USE ONLY.
* IF STORED INDOORS, DETACH AND LEAVE

CYLINDER OUTDOORS.

* THIS APPLIANCE MUST NOT BE OPERATED

UNATTENDED.

* SPECIAL CARE MUST BE TAKEN TO KEEP SMALL

CHILDREN AWAY FROM HEATED SURFACES.

* DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY

OF THIS OR ANY OTHER GAS APPLIANCE.
* NEVER OPERATE THIS APPLIANCE UNATTENDED.
* THIS APPLIANCE IS NOT INTENDED FOR

COMMERCIAL USE.

Use caution when handling or transporting this product.
Metal edges can present a hazard. Use appropriate gloves
when lifting or handling. Before lifting remove grid.

ELECTRICAL CAUTION

1. If any accessory is used on this appliance that requires
an external electrical power source, the accessory
when installed must be electrically grounded in
accordance with local codes. In the absence of local
codes, the following standards apply:

(U.S.A.) ANSI/NFPA No. 70-Latest Edition
and
(CANADA) CSA C22.1 Canadian Electrical Code

2. Do not cut or remove the grounding prong from the plug.

3. Keep the electrical supply cord and fuel supply hose

away from any heated surface.

3. DO NOT operate this appliance under any overhead

roof construction or foliage.

4. This appliance is for OUTDOOR USE ONLY, DO NOT

operate in garage, shed or other such enclosed areas.

5. DO NOT restrict the fl ow of air to the appliance.

6. Keep the area surrounding the appliance free of combustible
materials, gasoline, and all fl ammable liquids and vapours.

7. a. Models: 800314, 800324
800334, 800814
800824, 800834
need to be used with legs
b. This appliance is not intended to be installed in, or

on, recreational vehicles and/or boats.

c. Do not store a spare LP cylinder under or near a

barbecue grill, or other heat sources. NEVER fi ll an
LP cylinder beyond 80% full: a fi re causing death or
serious injury may occur.

8. Do not move the appliance while in use.

9. Take caution while operating. The hose connecting
the appliance to the supply cylinder can be a tripping
hazard causing the supply cylinder to tip.

10. Do not use on tables exceeding 30 in. (76cm) in height
(for table top model only).

2

11. The use of alcohol, prescription or non-prescription
drugs may impair the consumer’s ability to properly
assemble or safely operate the appliance.

12. Do not leave the appliance unattended. Keep children
and pets away from the appliance at all times.

13. This appliance is not intended for and should never be
used as a heater.

600 CONNECTION

Use propane cylinders with a capacity of 14.1 oz or 16.4
oz. You can fi nd these tanks in the camping, hardware or
plumbing section of the store you are shopping at.

14.1 oz (0.88 lbs)

16.4oz (1.02 lbs)

CAUTION: Use cylinders that are marked “propane

fuel” only.

NOTE: Your grill is equipped with a cylinder supply system designed for
vapor withdrawal.

While holding the regulator with one hand, push propane
cylinder into regulator and turn clockwise until tight.

WARNING: Do not use a wrench to tighten the

connection. Using a wrench could damage the
regulator coupling and could cause a leak.

QCC® CONNECTION

1. Be sure cylinder valve and appliance valves are off.

2. Place full LP gas cylinder in LP tank well and secure
base as per assembly instructions.

3. Center the nipple in the cylinder valve and hold in place.
Using other hand, turn the hand wheel clockwise until
there is a positive stop.

Do not use tools. Hand tighten only. When making the

connection, hold the regulator in a straight line with the
cylinder valve, so as not to cross thread the connection.

4. Leak test connections. See “Leak Testing”.

5. Refer to lighting instructions. To avoid activating the
Flow Limiting Device when lighting, open cylinder valve
slowly with the appliance valves off. If the Flow Limiting
Device is accidentally activated, turn off cylinder valve
and appliance valves, wait 10 seconds to allow the
device to reset, open cylinder valve slowly, then open
the appliance valve.

3

LP GAS CYLINDER

QCC®-1 QUICK CLOSING COUPLING

The QCC®-1 system incorporates new safety features
required by the American National Standards Institute
(ANSI) and the Canadian Standards Steering Committee.

* Gas will not fl ow until a positive connection
has been made.
* A thermal element will shut off the fl ow of gas
between 240° and 300° F.
* When activated, a Flow Limiting Device will
limit the fl ow of gas to 10 cubic feet per hour.

The LP Gas Cylinder is not included with the Gas Grill. Be
sure to purchase one with the QCC® valve. This valve is
recognized by the external threads on the inlet port of the
valve. QCC® equipped cylinders are available from your
Gas Grill Dealer.
Any attempt to connect the regulator, by use of adapters
or any other means, to any other valve could result in
damage, fi re or injury and may negate the important safety
features designed into the QCC®-1 system.

SPECIFICATION:

1. All LP gas cylinders used with this appliance must
be constructed and marked in accordance with
the Specifi cations for LP Gas Cylinders of the U.S.
Department of Transportation (D.O.T.) or the National

Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and

2. The LP gas cylinder used for this appliance must not
have a capacity larger than 20 lb. (9 kg).

Approximately 18” (46cm) high
12” (31cm) diameter

3. All LP gas cylinders used with this appliance should
be inspected at every fi lling and re qualifi ed by a
licensed service outlet at the expiry date (10 years), in
accordance with the DOT (USA) and CTC (Canada)
codes for LP Gas Cylinders.

4. All LP gas cylinders used with this appliance must be
provided with a shutoff valve terminating in a cylinder
valve outlet No. 510, specifi ed in the Standard for
Compressed Gas Cylinder Valve Outlet and Inlet
Connection (USA) ANSI/CSA-V-1-1977 (Canada) CSA
B96.

The cylinder supply system must be arranged for vapor

withdrawal. The cylinder must include a collar to protect

occur. The cylinder valve must include a safety relief
device having direct communication with the vapor
space of the cylinder.

HANDLING:

1. Government regulations prohibit shipping full LP gas
cylinders. You must take your new cylinder to a LP gas
dealer for fi lling.

2. A fi lled LP gas cylinder is under very high pressure.
Always handle carefully and transport in the upright
position. Protect the valve from accidental damage.

3. Do not tip the LP gas cylinder while connecting it to the
regulator. Fasten the cylinder securely during transport,
use and storage.

4. If the cylinder is tipped after it is connected to the
regulator, shut off the gas, disconnect the regulator and
have it checked before using again.

STORAGE:

1. Store the LP gas cylinder outdoors in a well ventilated
place.

2. Do not store the LP gas cylinder in direct sunlight, near
a source of heat or combustion.

3. If you intend to store the grill indoors, disconnect and
remove the LP gas cylinder fi rst. Disconnected cylinders
must have a dust cap installed and must not be stored
in a building, garage or any other enclosed area.

4. Keep out of the reach of children.

5. When the LP gas cylinder is connected to the gas grill,
the gas grill and LP gas cylinder must be stored outside
in a well ventilated place.

OPERATION:

1. Never connect your gas grill to an LP gas cylinder
without the regulator provided, and NEVER TO AN
UNREGULATED LP GAS SUPPLY. The gas regulator
supplied with the appliance must be used.

2. Always leak test the LP gas cylinder to regulator
connection when connecting the LP gas cylinder to the
appliance. See “Leak Testing”.

3. DO NOT operate appliance if the smell of LP gas is
present. Extinguish all fl ame and determine source of
LP gas before proceeding. DO NOT ignite the appliance
until the LP gas leak has been found and sealed.

4. Always shut off LP gas cylinder valve when the
appliance is not in use.

the cylinder valve. The cylinder must be installed as per

assembly instructions. Never fi ll the cylinder beyond
80% full. A fi re causing death or serious injury may

4

OPD EQUIPPED CYLINDER

OVERFILL PREVENTION DEVICE

The standard for outdoor gas appliances, ANSI Z21.58/
CAN/CSA-1.6, requires that appliances are to be used
with cylinders equipped with an Overfi ll Prevention Device
(OPD).
The OPD is designed to reduce the potential for the
overfi lling of propane cylinders, thus reducing the possibility
of relief valve discharges of raw propane. The OPD
causes a slower purge/fi ll operation. Some consumers
have been advised by fi lling stations that these cylinders
are “defective”. This is not a defect. Some propane fi lling
stations may not be aware of this new device and its effect
on the purge/fi ll operation.
New OPDs coming onto the market have new technology
that allows for much greater BTU outputs which will
decrease the amount of time it takes to purge a cylinder.

IDENTIFICATION

To identify these cylinders, the new OPD handwheel has
been standardized to the
shape shown.

5. Inspect seal in the QCC
LP gas cylinder or once per year whichever is more
frequent. Replace seal if there is any indication of
cracks, creases, or abrasion.

6. Inspect hose before each use of the barbecue. If the
hose is cracked, cut, abraded or damaged in any way,
the appliance must not be operated.

7. For repair or replacement of hose/regulator assembly,
contact customer service at
1-800-265-2150 or [e-mail].

®

cylinder valve when replacing

All models are equipped with a hose and regulator with a
QCC®-1 Quick Closing Coupling.

1. The QCC® coupling contains a magnetic Flow Limiting
Device which will limit the fl ow of gas should there be a
leak between the regulator and the appliance valve. This
device will activate if the cylinder valve is opened while
the appliance valves are open. Be sure the appliance
valves are off before the cylinder valve is opened to
prevent accidental activation.

2. The QCC® coupling incorporates a heat sensitive
hand wheel that will cause the back check module in
the QCC® cylinder valve to close when exposed to
temperatures between 240° and 300°F. Should this
occur, do not attempt to reconnect the nut. Remove
hose/ regulator assembly and replace with a new one.

3. The pressure regulator is set at 11 inches WC (water
column) and is for use with LP gas only. The hose and
hose couplings comply with CSA Standard CAN 1.83.
No modifi cations or substitutions should be attempted.

4. Protect the hose from dripping grease and do not allow
the hose to touch any hot surface, including the base
casting of the barbecue.

5

LEAK TESTING VENTURI TUBE

All factory-made connections have been thoroughly tested
for gas leaks. However, shipping and handling may have
loosened a gas fi tting.

AS A SAFETY PRECAUTION:
* TEST ALL FITTINGS FOR LEAKS BEFORE USING

YOUR GAS BARBECUE.

* TEST THE CYLINDER VALVE FOR LEAKS EACH

TIME THE CYLINDER IS FILLED.

* TEST FOR LEAKS EVERY TIME YOU CONNECT A

GAS FITTING.

* DO NOT SMOKE!
* NEVER TEST FOR LEAKS WITH A LIGHTED MATCH

OR OPEN FLAME.

* TEST FOR LEAKS OUTDOORS.

TO TEST FOR LEAKS:

1. Extinguish any open fl ame or cigarettes in
the area.

2. Be sure that cylinder valve and appliance
valves are off

3. Connect LP gas cylinder. See “Instillation”.

4. Prepare a soap solution of one part water, one part
liquid detergent.

5. With a full gas cylinder, open cylinder slowly.

6. Brush the soap solution on each connection.

a. Regulator to propane cylinder connection.
b. Valve to regulator connections.

7. A leak is identifi ed by a fl ow of bubbles from the area of
the leak.

8. If a leak is detected, close the gas cylinder “shut-off”
valve, tighten the connection and retest (Step 5).

9. If the leak persists, contact your barbecue dealer for
assistance. Do not attempt to operate appliance if a leak
is present.

* KEEP VENTURI TUBE CLEAN.
* Blockages caused by spiders insects and nests

can cause a fl ashback fi re.

Although the barbecue might still light, the backed up gas
might also ignite and cause a fi re around the venturi tubes
at the control panel.

* If a fl ashback fi re occurs, turn off gas at the source

immediately

Inspect and clean the venturi tube if any of the
following symptoms occur:

1. You smell gas.

2. Your barbecue does not reach temperature.

3. Your barbecue heats unevenly.

4. The burners make popping noises.

INSPECTING & CLEANING
VENTURI TUBE

1. Turn off gas at the source. i.e. the gas cylinder.

2. When barbecue is cool, push burner towards the valve
and lift the burner from the barbecue housing.

600 Connection

QCC® Connection

3. Clean the venturi tube with a pipe cleaner or venturi
cleaning tool (Accessory #18270).

TUBE BURNER SPIDER WEB VENTURI TUBE

4. Lower the burner into position in the barbecue housing,
making sure that the venturi tube is correctly aligned
and fi tted on the orifi ce.

6

LIGHTING

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800

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A. MAIN BURNER CONTROL D. CYLINDER VALVE
B. IGNITOR E. REGULATOR
C. HANDLE

1. The appliance must be assembled as per the assembly
instructions.

2. Check that your gas cylinder is full and properly
connected to the regulator.

3. Check that there are no gas leaks in the gas supply
system. See “Leak Testing”.

4. Check that the venturi tube is properly located over the
gas valve orifi ce (see fi gure - step 10).

5. Check that Burner Ignition wire is connected.

6. Read carefully all instructions contained on the
information plate attached to the barbecue.

7. WARNING: Open lid before lighting.

8. Set control knobs to “OFF” and turn on the gas supply.

9. Push and turn control knob to “HIGH”.
Push the ignitor button several times to light, or
match light.

Burner should ignite within 5 seconds.

A

B

D

E

Note: To light burner with a match follow steps

1 thru 8 above. Insert lighted match through the cooking
grid using match stick holder. Push and turn control knob to
“HIGH”. Burner should ignite within 5 seconds.

10. CAUTION - Check your barbecue after lighting.

CHECK FLAME

BURNER

BURNER PORTS

All the ports on the burner should show a 2.5cm fl ame on
“HIGH” setting.

If any of the following symptoms occur there
is probably a blockage in the venturi tube.
Shut off gas at once and clean the venturi
tube. See “Venturi Tube”.

1. You smell gas.

2. If a fl ashback fi re occurs.

3. Your barbecue heats unevenly.

4. The burners make popping noises.

IF BURNER DOES NOT IGNITE:

1. Push and turn control knob to “OFF”.
Wait 5 minutes, then try again.

2. If the burner will not light, consult “Trouble Shooting
Guide”. If problem cannot be resolved, do not attempt to
operate the appliance; contact your dealer or approved
service centre.

SHUT DOWN

1. Turn off cylinder valve.

2. Turn control knobs to “OFF”.

7

OPERATION

Burn-off. Before cooking on your gas barbecue for the fi rst

time, burn off the barbecue to rid it of any odours or foreign
matter as follows:
Remove cooking grid and wash in mild soap and water.
Ignite the burner. Close the lid and operate the barbecue
for 20 minutes with the control knob set at “MEDIUM/
HIGH”. Turn the gas off at the source. Turn the control knob
to “OFF”. Let the appliance cool down, replace the grid. You
are now ready to use the appliance.

Preheating. When grilling, preheat the barbecue on
“MEDIUM/HIGH” with the lid closed for ten minutes.
Reduce heat as appropriate for what you are grilling. Scrub
grid with a wire grill brush and brush or spray the grid with
vegetable or olive oil to prevent food from sticking.

Lid Position. The position of the lid during cooking is a
matter of personal preference, but the barbecue cooks
faster, uses less gas, and controls the temperature best
with the lid closed. A closed lid also imparts a smokier
fl avor to meat cooked directly on the grid, and is essential
for smoke and convection cooking.

Vaporization Systems. Your gas grill is designed for use
with a vaporization system (included). Do not use lava rock,
ceramic briquets or any other vaporization system other
than the one that came with the barbecue.

COOKING TEMPERATURES

“HIGH” Setting will produce temperatures at the cooking

grid of approximately 600-650°F (320 - 340°C). Use this
setting only for fast warm-up and for burning food residue
from the cooking grid after the cookout is over. This setting
is also ideal for quickly searing steaks before reducing
temperature. Rarely, if ever, do you use the “HIGH” setting
for extended cooking.

“MEDIUM/HIGH” Setting will produce temperatures at
the cooking grid of approximately 550°F (290°C). Use this
setting for warm-up and for grilling steaks and chops.

“MEDIUM” Setting will produce temperatures inside the
barbecue of approximately 450°F (230°C) with the lid
down. Use this setting for most grilling of chicken, burgers,
vegetables and for roasting, and baking.

“LOW” Setting will produce temperatures inside the
barbecue of approximately 310-350°F (155-175°C). Use
this setting for all smoke cooking, large cuts of meat,
delicate fi sh, and for dough and pastry such as pizza and
quesadillas.

These temperatures are approximate only and vary
with the outside temperature and the amount of wind
present.

8