Onward Broil King, Sterling, Broil-Mate Owner's Manual

GAS BARBECUES

OWNER'S MANUAL

FOR USE WITH BUTANE OR PROPANE GAS CATEGORY I

3+(28-30/37)

CONTENTS

SAFETY ............................................................. 2

REGULATOR/LP GAS HOSE ........................... 3

VENTURI TUBE ................................................. 3

BUTANE............................................................. 4

PROPANE .......................................................... 5

LEAK TESTING ................................................. 6

LIGHTING .......................................................... 7

OPERATION ...................................................... 8

COOKING TECHNIQUES ................................. 9

MAINTENANCE ............................................... 10

TROUBLE SHOOTING .................................... 11

WARRANTY ..................................................... 12

READ ALL INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GAS BARBECUE

, CATEGORY I

RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE

3B/P(30)

10095-EU REV H 02/15

SAFETY

This appliance is designed in accordance with CE Standards.

Use outdoors only. Read the instructions before using the appliance. Warning: accessible parts may be very hot. Keep young children away. Do not move the appliance duri n g u se. Turn off the gas supply at the cylinder after use. Use protective gloves when handling hot components. Any modification of the appliance may be dangerous. In the event of a gas leak, shut off gas supply.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your g as supplier.

LOCATION

Maintain a minimum of 76cm from the appliance to any combustible construction. Do not locate under an unprotected combustible ceiling or cover. Keep the area around this appliance clear from any combustible materials, petrol, and other flammable vapors and liquids. Do not obstruct the flow of combustion and ventilating air.

SPECIFICATIONS

MODEL TOTAL HEAT

422-33 5.0kW 366g/h 1.13 mm

422-63 5.0kW 366g/h 1.13 mm

102-3 4.0kW 293g/h 0.99 mm

512-3 4.0kW 293g/h 0.99 mm

9002-13 / 9006 / 9506-53

INPUT kW

4.1kW 298g/h 0.99 mm

TOTAL HEAT INPUT g/h

JET SIZE MAIN BURNER

CYLINDER

Cylinders up to and including the 15 kg size may be used. Do not use cylinders larger than 15 kg.

All cylinders must stand on the ground beside the appliance, on the same side as the control knob.

Always treat a cylinder with care. Never store it on its side because the valve could get damaged, resulting in a leak which could be serious.

Always use the cylinder upright. Horizontally, liquid fuel could get into the supply pipes with damaging results.

Always place the cylinder in an accessible location to facilitate changing and emergency shut off.

Always disconnect the gas cylinder before moving the appliance.

Never subject a cylinder to heat. The pressure inside the cylinder could build up and exceed the designed safety limit.

Never store cylinders in cellars, adjacent to open drains and basement areas or below ground level. Propane is heavier than air. If there is a leak, the gas will collect at low level and become dangerous in the presence of a spark or flame.

Never store butane or propane cylinders indoors.

STORAGE

When storing the appliance for long periods of time, remove the cylinder and cover the barbecue.

Store the cylinder outdoors in a well ventilated place.

SERVICING

This gas appliance should not be altered or interfered with.

Any adjustment or servicing should be carried out by a qualified engineer.

Regular maintenance is recommended. See maintenance instructions.

REGULATOR/LP GAS HOSE VENTURI TUBE

REGULATOR

This appliance must be fitted with a regulator complying with the local/national standards and/or norms with a nominal outlet pressure of:

CATEGORY I

3+(28-30/37

) Propane 37 mbar.

Butane 28-30 mbar.

CATEGORY I

3B/P(30)

Propane/Butane 30 mbar.

NEVER use an unregulated gas supply.

LP GAS HOSE

This appliance must be fitted with an LP Gas hose complying with local/national standards and/or norms.

The LP Gas hose connecting the appliance to the gas container should be 600mm long.

Position the LP Gas hose away from any hot surface, including the bottom of the barbecue.

Be sure the LP Gas hose is not subjected to twisting.

Inspect the LP Gas hose when replacing the gas cylinder or once per year whichever is more frequent. If the LP Gas hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated.

SPECIFICATIONS cont’d

CH I

IE I

IS I

GR I

3+(28-30/37)

3B/P(30)

• KEEP VENTURI TUBE CLEAN.

• Blockages caused by spiders insects and nests

can cause a flashback fire.

Although the barbecue might still light, the backed up gas might also ignite and cause a fire around the venturi tubes at the control panel or side burner.

VENTURI TUBE SPIDER WEB

• If a flashback fire occurs, turn off gas at the source immediately

Inspect and clean the venturi tube if any of the following symptoms occur:

1. You smell gas.

2. Your barbecue does not reach temperature.

3. Your barbecue heats unevenly.

4. The burners make popping noises.

28-30 mbar 37 mbar

30 m bar 30 mbar

INSPECTING & CLEANING VENTURI TUBE

1. Turn off gas at the source. i.e. the gas cylinder or supply line for natural gas.

2. When barbecue is cool, push burner towards the valve and lift the burner from the barbecue housing.

The LP Gas hose must be replaced if damaged and when national conditions require it. Contact your dealer for replacement.

SPECIFICATIONS

FOR USE IN CATEGORY SUPPLY

GB I

FR I

BE I

LU I

NL I

DK I

ES I

PT I

IT I

SE I

NO I

FI I

3+(28-30/37)

3B/P(30)

3+(28-30/37)

3B/P(30)

PRESSURE BUTANE

28-30 mbar 37 mbar BS3016 BS3212/2/8

28-30 mbar 37 mbar NF M 88765 OR

28-30 mbar 37 mbar

30 m bar 30 mbar

30 m bar 30 mbar NEN 5654

30 m bar 30 mbar

28-30 mbar 37 mbar

30 m bar 30 mbar

SUPPLY PRESSURE PROPANE

REGULATOR MUST COMPLY WITH

NF M 88776

LP GAS HOSE MUST COMPLY WITH

NF D 36107

3. Clean the venturi tubes with a pipe cleaner or venturi cleaning tool (Accessory #18280).

4. Lower the burner into position in the barbecue housing, making sure that the venturi tube is correctly aligned and fitted on the orifices, push against spring on valve and fit in place.

CHANGING A GAS CYLINDER - BUTANE

This appliance may be used with butane at an operating pressure of 28 - 30 mbar.

NEVER use an unregulated gas supply or a regulator for other operating pressures.

WARNING: Changing a cylinder must be carried out in a flame free environment.

BUTANE cylinders have various types of connections -

a) Screw-On Connection.

The most important part is the black sealing washer. Always check that it is present and not damaged when changing cylinders. Some screw on connections have a hand wheel to tighten and some require a spanner to tighten. Tighten firmly (left hand thread). When using a spanner, do not over tighten as this can damage the washer.

Connecting a Cylinder

SCREW-ON CONNECTION SWITCH-ON CONNECTION

1. Check that the cylinder valve is OFF by turning clockwise.

2. Remove protective cap and keep for later use.

3. Inspect the black washer for damage before connecting.

4. Fit the connecting nut to the cylinder, using the correct spanner or connecting hand wheel. (Left hand thread).

Do not over tighten Butane cylinder connectors.

5. When gas is required turn the cylinder valve anti-clockwise.

1. Remove the orange safety cap by pulling the lanyard out, then up. Do not use tools, leave the cap hanging.

2. Make sure that:

-All taps on the gas appliance are closed.

-The switch is in the off position.

3. Place the “Quick On” regulator on to the valve and push down firmly. A “click” sound should be heard to ensure the switch is securely latched.

4. When gas is required turn the switch upward to the ON (12 o’clock) position.

b) Switch-On Connection.

No tools are required for this type. On/Off control of the gas supply is provided by a switch on the Regulator or on a special adapter. If you use an adapter with an old type threaded regulator, please ensure that the union nut is tightened firmly to the adapter with a spanner.

SCREW-ON CONNECTION SWITCH-ON CONNECTION

1. Turn the cylinder valve OFF (Clockwise rotation).

2. Turn off the gas taps on the appliance. WAIT until the burner has gone out.

IF THE FLAME DOES NOT GO OUT-TURN THE VALVE OR SWITCH BACK TO ON. LEAVE THE APPLIANCE ALIGHT AND CALL YOUR GAS SUPPLIER.

3. NEVER REMOVE the regulator (or connecting nut) with the cylinder valve open.

4. REMOVE the regulator (or connecting nut) with the spanner or connecting hand wheel. (Left hand thread).

4. REPLACE the plug or cap onto

the empty cylinder or part full cylinder if not in use.

1. Turn the switch to the OFF (3 o'clock) position.

3. Remove the “Quick On” regulator by pressing horizontally on the switch and pulling upwards at the same time.

4. REPLACE the seal cap onto the empty cylinder, or part full cylinder if not in use.

Leak test all connections before operating the appliance.

Disconnecting a Cylinder.

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Onward Broil King, Sterling, Broil-Mate Owner's Manual

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