
Saturn User Manual Version 1.00
FCC Compliance
Saturn Reader
User Manual
Versi on 1.00
On Track Innovations Ltd.
(O T I)
P/N 1100054F
P/N 1100054F page 0

Saturn User Manual Version 1.00
FCC Compliance
FCC Compliance
This device (Reader Saturn 3000) complies with Part 15, of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference,
and
2. This device must accept any interference received, including
interference that may cause undesired operation
• NOTE: This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant to part 15,
subpart C of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful
interference to radio communications.
Changes or modifications in this equipment, not expressly approved by the party
responsible for compliance (On Track Innovations Ltd,) could void the user’s
authority to operate the equipment.
FCC ID: JNX-OTI-SATURN
Responsible Party:
OTI America Inc.
1601 South DeAnza Blvd.
Cupertino, CA95014
USA
Phone: 408-252-0333
P/N 1100054F page 1

Saturn User Manual Version 1.00
Table of Contents
Table of Contents
FCC COMPLIANCE..................... .................................................................................................1
TABLE OF CONTENTS................................................................................................................2
1. PRODUCT OVERVIEW............................. ................................ ................................ .......1 - 1
RODUCT DESCRIPTION
1.1 P
RODUCT FEATURES
1.2 P
RODUCT SPECIFICATIONS
1.3 P
1.4 SATURN R
1.4.1 Connectors.............................................................................................................1-9
1.4.2 LEDs.......................................................................................................................1-9
1.4.3 Jumpers ................................................................................................................1-10
1.4.4 Tuning Capacitors................................................................................................1-10
1.4.5 Test Points............................................................................................................1-10
1.4.6 SAM......................................................................................................................1-10
2. PCB MECHANICAL INSTALLATION ..........................................................................2-1
2.1 PCB M
2.2 PCB M
2.2.1 Enclosure................................................................................................................2-1
2.2.2 Ventilation..............................................................................................................2-1
EADER
OUNTING DIMENSIONS
OUNTING INSTRUCTIONS
....................................................................................................1-1
.........................................................................................................1-4
................................................................................................1-5
NTERFACE SUMMARY BY REFERENCE DESIGNATION
PCB I
..........................................................................................2-1
.......................................................................................2-1
...............1-7
3. INTERFACE CONNECTIONS.........................................................................................3-1
3.1 C
3.2 D
3.3 P
4. JUMPER & MODE SETTINGS.............. ................................ ................. .................. .......4 -1
4.1 T
OMMUNICATION CONNECTORS
3.1.1 RS232 Seria l Interface connector CJ1............................ .......................................3-1
IGITAL
3.2.1 Antenna Board Connector P1 .... ............................................................................3-2
3.2.2 Optional I/O Connector P2....................................................................................3-3
OWER CONNECTION
3.3.1 Power input Jack P7......... ... ................. ................................ ................................ ..3-3
RANSMISSION JUMPER
IO C
ONNECTORS
........................................................................................................3-3
J1................................................................................................4-1
.......................................................................................3-1
................................................................................................3-2
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Saturn User Manual Version 1.00
Table of Contents
RANSMISSION MODULATION JUMPER
4.2 T
4.3 A
4.4 T
4.5 N
4.6 S
5. FLASH MEMORY PROGRAMMING ............................................................................5-1
5.1 I
5.2 PC
5.3 P
5.4 H
5.5 P
5.6 H
NTENNA JUMPER
RANSMITTER CARRIER JUMPER
ORMAL OPERATION JUMPER SETTINGS
ELEC TION OF OPERATING MODE AND BAUD RATE
NTRODUCTION
REQUIREMENTS
ROGRAMMER SOFTWARE INSTALLATION
ARDWARE SETUP
ROGRAMMING
5.5.1 Flash Memory Files................................................................................................5-2
5.5.2 Programming Procedure........................................................................................5-2
ELP
.................................................................................................................................5-2
J4........................................................................................................4-1
.................................................................................................................5-1
...........................................................................................................5-1
...........................................................................................................5-1
.................................................................................................................5-2
J3.........................................................................4-1
J5..................................................................................4-1
..........................................................................4-2
.........................................................4-2
........................................................................5-1
P/N 1100054F page 3

Saturn User Manual Version 1.00
Product Overview
1. Product Overview
1.1 Product Description
SMART CARD
SATURN Reader
12VDC
UNREGULATED
SUPPLY
Antenna
BUZZER
PWR
CONT
TX
RX
Contact Card Acceptor
CONTACTLESS
Smart Card Interface
Digital
Indicators
RS232
CONTACT
L.S.
Antenna PCB
CARD IN PLACE
Smart Card Interface
Reader PCB
Figure 1-1: SATURN Reader
System Block Diagram
The SATURN Reader is an inexpensive, compact radio frequency comm unications
electronic interf ace unit. With bi-directional contact & contactless communication to
smart cards and RS232 communication to local controllers, the SATURN reader is the
key stone in contactless smart card systems.
Host
The SATURN Reader can be integrated into existing systems. Using RS232
serial communication interface between reader and Host, the Saturn allows bi-
direct ional, ful l duplex communication between the Host and passive,
contactless smart card.
P/N 1100054F page 1-1

Saturn User Manual Version 1.00
Product Overview
The SATURN OEM Reader Board serves as a smart interface unit between the
application controller and:
1. ISO14443 Type B Contactless smar t cards.
2. SAM Secured Applications Module
3. Contact smart cards.
Contact cards
The SATURN provides interface (T=0 and T= 1) between the contact card and the
Application Controller. Communication with the contact card acceptor is TTL NRZ.
Contactless Cards
At the Host’s comm and, the SATURN generates and modulates a 13.56 MHz carrier
signal for the transmi ssion of power, commands and data to an in-range smart card.
Read and write operations have equal data rates and rang e.
Secured Transactions
Secured Purse to Purse transactions can be achieved ei ther between a Contact card and
a Contactless card or between cards (contact or contactless) and an “on board” SAM
Secured Applications Module
Indicator LEDs
Nine on board indicator LEDs are provided. (see 1.4.2 )
Digital IO
The Saturn provides interface to an exte rnal contact card acceptor as well as exter nal
indication LEDS and user configurable sink type digital IO.
P/N 1100054F page 1-2

Saturn User Manual Version 1.00
Product Overview
+5V
SAM
CLK
RCD
LEDS
(Antenna Board)
P1 P6
J7
RST
DATA
TXD
ON/OFF
5MHz 24MHz
13.56MHz
+5V
Oscilator
J3
N
OFF
+5V
J5
N
OFF
D3
TRANS
(G)
Digital IO
(Optional)
Serial Interface
CJ1
RS232
Driver
RXD TXD
Microprocessor and digital section
RX DISABLE 7.5V Enable
VTX
Modulator
Amplifier
C7
TRANSMITTER
SATURN READE R
D30
RCD
SQUELCH
D29
(Y)
RX DISABLE
+5V
+5V
BPSK
Demodulator
D5
(Y)
(G)
TP4TP5
Detector
Sub-carrier
Amplifier
(Analog)(Digital)
RECEIVER
NT
J4
50
Ohm
Matching Circuit
P3
GND SIG
C7
ANTENNA
VTX
+9V
D7
+5V
D6
Power Supplies
P5
1K1K
1Oh
m
(R)
(R)
REG
8V
REG
9V
REG
5V
P7
Power Input
Jack
Figure 1-2: SATURN Reader Schematic Diagram
P/N 1100054F page 1-3