On Track Innovations OTI SATURN Users manual

Saturn User Manual Version 1.00
FCC Compliance

Saturn Reader

User Manual

Versi on 1.00

On Track Innovations Ltd.

(O T I)

P/N 1100054F

P/N 1100054F page 0

Saturn User Manual Version 1.00
FCC Compliance

FCC Compliance

This device (Reader Saturn 3000) complies with Part 15, of the FCC Rules.

Operation is subject to the following two conditions:

1. This device may not cause harmful interference,

and

2. This device must accept any interference received, including
interference that may cause undesired operation

• NOTE: This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant to part 15,
subpart C of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful
interference to radio communications.

Changes or modifications in this equipment, not expressly approved by the party
responsible for compliance (On Track Innovations Ltd,) could void the user’s
authority to operate the equipment.

FCC ID: JNX-OTI-SATURN

Responsible Party:

OTI America Inc.
1601 South DeAnza Blvd.
Cupertino, CA95014
USA
Phone: [phone]

P/N 1100054F page 1

Saturn User Manual Version 1.00
Table of Contents

Table of Contents

FCC COMPLIANCE..................... .................................................................................................1

TABLE OF CONTENTS................................................................................................................2

1. PRODUCT OVERVIEW............................. ................................ ................................ .......1 - 1

RODUCT DESCRIPTION

1.1 P

RODUCT FEATURES

1.2 P

RODUCT SPECIFICATIONS

1.3 P

1.4 SATURN R

1.4.1 Connectors.............................................................................................................1-9

1.4.2 LEDs.......................................................................................................................1-9

1.4.3 Jumpers ................................................................................................................1-10

1.4.4 Tuning Capacitors................................................................................................1-10

1.4.5 Test Points............................................................................................................1-10

1.4.6 SAM......................................................................................................................1-10

2. PCB MECHANICAL INSTALLATION ..........................................................................2-1

2.1 PCB M

2.2 PCB M

2.2.1 Enclosure................................................................................................................2-1

2.2.2 Ventilation..............................................................................................................2-1

EADER

OUNTING DIMENSIONS
OUNTING INSTRUCTIONS

....................................................................................................1-1

.........................................................................................................1-4

................................................................................................1-5

NTERFACE SUMMARY BY REFERENCE DESIGNATION

PCB I

..........................................................................................2-1

.......................................................................................2-1

...............1-7

3. INTERFACE CONNECTIONS.........................................................................................3-1

3.1 C

3.2 D

3.3 P

4. JUMPER & MODE SETTINGS.............. ................................ ................. .................. .......4 -1

4.1 T

OMMUNICATION CONNECTORS

3.1.1 RS232 Seria l Interface connector CJ1............................ .......................................3-1

IGITAL

3.2.1 Antenna Board Connector P1 .... ............................................................................3-2

3.2.2 Optional I/O Connector P2....................................................................................3-3

OWER CONNECTION

3.3.1 Power input Jack P7......... ... ................. ................................ ................................ ..3-3

RANSMISSION JUMPER

IO C

ONNECTORS

........................................................................................................3-3

J1................................................................................................4-1

.......................................................................................3-1

................................................................................................3-2

P/N 1100054F page 2

Saturn User Manual Version 1.00
Table of Contents

RANSMISSION MODULATION JUMPER

4.2 T

4.3 A

4.4 T

4.5 N

4.6 S

5. FLASH MEMORY PROGRAMMING ............................................................................5-1

5.1 I

5.2 PC

5.3 P

5.4 H

5.5 P

5.6 H

NTENNA JUMPER

RANSMITTER CARRIER JUMPER

ORMAL OPERATION JUMPER SETTINGS

ELEC TION OF OPERATING MODE AND BAUD RATE

NTRODUCTION

REQUIREMENTS

ROGRAMMER SOFTWARE INSTALLATION

ARDWARE SETUP

ROGRAMMING

5.5.1 Flash Memory Files................................................................................................5-2

5.5.2 Programming Procedure........................................................................................5-2

ELP

.................................................................................................................................5-2

J4........................................................................................................4-1

.................................................................................................................5-1

...........................................................................................................5-1

...........................................................................................................5-1

.................................................................................................................5-2

J3.........................................................................4-1

J5..................................................................................4-1

..........................................................................4-2

.........................................................4-2

........................................................................5-1

P/N 1100054F page 3

Saturn User Manual Version 1.00
Product Overview

1. Product Overview

1.1 Product Description

SMART CARD

SATURN Reader

12VDC

UNREGULATED

SUPPLY

Antenna

BUZZER

PWR

CONT

TX
RX

Contact Card Acceptor

CONTACTLESS
Smart Card Interface

Digital

Indicators

RS232

CONTACT

L.S.

Antenna PCB

CARD IN PLACE

Smart Card Interface

Reader PCB

Figure 1-1: SATURN Reader

System Block Diagram

The SATURN Reader is an inexpensive, compact radio frequency comm unications
electronic interf ace unit. With bi-directional contact & contactless communication to
smart cards and RS232 communication to local controllers, the SATURN reader is the
key stone in contactless smart card systems.

Host

The SATURN Reader can be integrated into existing systems. Using RS232
serial communication interface between reader and Host, the Saturn allows bi-
direct ional, ful l duplex communication between the Host and passive,
contactless smart card.

P/N 1100054F page 1-1

Saturn User Manual Version 1.00
Product Overview

The SATURN OEM Reader Board serves as a smart interface unit between the
application controller and:

1. ISO14443 Type B Contactless smar t cards.

2. SAM Secured Applications Module

3. Contact smart cards.

Contact cards

The SATURN provides interface (T=0 and T= 1) between the contact card and the
Application Controller. Communication with the contact card acceptor is TTL NRZ.

Contactless Cards
At the Host’s comm and, the SATURN generates and modulates a 13.56 MHz carrier
signal for the transmi ssion of power, commands and data to an in-range smart card.
Read and write operations have equal data rates and rang e.

Secured Transactions

Secured Purse to Purse transactions can be achieved ei ther between a Contact card and
a Contactless card or between cards (contact or contactless) and an “on board” SAM
Secured Applications Module

Indicator LEDs
Nine on board indicator LEDs are provided. (see 1.4.2 )

Digital IO

The Saturn provides interface to an exte rnal contact card acceptor as well as exter nal
indication LEDS and user configurable sink type digital IO.

P/N 1100054F page 1-2

Saturn User Manual Version 1.00
Product Overview

+5V

SAM

CLK

RCD

LEDS

(Antenna Board)

P1 P6

J7

RST

DATA

TXD

ON/OFF

5MHz 24MHz

13.56MHz

+5V

Oscilator

J3

N

OFF

+5V

J5

N

OFF

D3

TRANS

(G)

Digital IO

(Optional)

Serial Interface

CJ1

RS232

Driver

RXD TXD

Microprocessor and digital section

RX DISABLE 7.5V Enable

VTX

Modulator

Amplifier

C7

TRANSMITTER

SATURN READE R

D30

RCD

SQUELCH

D29

(Y)

RX DISABLE

+5V

+5V

BPSK

Demodulator

D5

(Y)

(G)

TP4TP5

Detector

Sub-carrier

Amplifier

(Analog)(Digital)

RECEIVER

NT

J4

50

Ohm

Matching Circuit

P3

GND SIG

C7

ANTENNA

VTX

+9V

D7

+5V

D6

Power Supplies

P5

1K1K

1Oh

m

(R)

(R)

REG

8V

REG

9V

REG

5V

P7

Power Input

Jack

Figure 1-2: SATURN Reader Schematic Diagram

P/N 1100054F page 1-3

Saturn User Manual Version 1.00
Product Overview

1.2 Product Features

! Bi-direct ional radio frequency interface betw een Host and Contactless Smart Cards
! Bi-directional interface to Co ntact Smart Cards
! Flexible, software configurabl e microcomputer -based design.
! Integ rated, sophisticated Smart Card Operatin g System on bo ard.
! High security encryption system (DES/RSA) in the board’s Operating System (with

SAM option o n-board) .

! 13.56 MHz transmission frequency conforming to ISO 14443 standard.
! ISO 14443 Type B transmission o f commands and data to/from the card.
! Equidist ant read/write tran saction operation.
! Proximity range - up to 6 cm.
! Signal penetrates virtually any non-conductive material - no con ta ct or line-of-sight

required.

! Bi-direct ional data transmission from/to the EYECON at 50/106 kbps.
! RS232 Communications interface to Host controller.
! SAM “on-board” option.
! Simultaneous transmission of power and bi-directional read write messages,

through its antenna, to the passive smart card.

!

Indicator LEDs for Power, Card Detected, RF Transmit/ Receiv e.

!

Flash programma ble digital IO.

!

Operating temperature range 0°C to 70°C (32°F to 158°F).

! Single 12V 500mA non-regulated power supply.
! Firmware stored in on-line programmable Flash memory.

P/N 1100054F page 1-4

Saturn User Manual Version 1.00
Product Overview

1.3 Product Specifications

Table 1-1: Performance/Electrical Specifications

!

Contactless

Read/Write Range:

!

RF Interface

RF Carrier Frequency 13.56 MHz
RF Output 200mW
Output Short Protection Built-in (continuous)
RF Data Operations Half duplex
RF Data Transmission Rate 50/106 kbps
Data Error Checking Message Length, Parity, Frame , Bits ,

:

! Contact Card Interface

Data line Bi-directional, Half duplex
Reset line
Clock 5MHz

Data Error Checking Message Length, Parity, Frame , Bits ,

! Host Data Commu nications Interface
! TTL NRZ/ RS232

! Signals

Bit/Byte Prot ocol Async (start/stop), bit se ri al,

Data Error Checking Message Length , Parity , Frame , B its

Connector/Cab le Standard connectors on board

!

Indicators:

+5V Power Red LED

+9V Power Red LED

Transmit Green LED (x2)
Receive B Yellow LED

Up to 6 centimeters
with Contactless Smart Card
(depending on card type and
orientation).

CRC.
TTL level

CRC.

Transmit, receive

full duplex, 9600/38400 baud;
data byte=8 data bi ts, no parity, 2 stop
bits, full 8-bit binary data

, CRC.

P/N 1100054F page 1-5

Saturn User Manual Version 1.00
Product Overview

Performance/Electrical Specifications (continued)

!

Digital I/O:

Serial TTL Level

! Microprocessor Circuit

Microprocessor 80C32 - PLCC - 24MHz
XTAL 24 MHz
FLASH MEMORY 128Kbyte
RAM 8Kbyte
LOCK-UP PRO TECTION Watch Dog Timer

! Electronic Board Power Requirements:

Maximum Current Draw 300 mA

12VDC @ 500mA (non-regulated)

! Mechanical:

Dimensions 125x102x20mm
Weight 100 gr.
Vibrations

10 ÷ 200 Hz @ 2.0G

Environmental

! Temperature:

Operating 0° to 70°C

(32° to 158°F)

Storage -25° to 85°C

(-13° to 185°F)

!

Humidity:

5 to 95% non-condensing

! Tuning

! Secured Applications

RF output filter
SQUELCH

Secured applications with SAM option

P/N 1100054F page 1-6

Saturn User Manual Version 1.00
Product Overview

1.4 SATURN Reader PCB
Interface Summary by Reference Designation

C7

J4

C13

P4

P3

J3 J5

TP5

U7

TP6

P5

P1

D6
D7

J7

D5 D3

P7

P6

Figure 1-3: SATURN Reader PCB Layout

Front

P/N 1100054F page 1-7

Saturn User Manual Version 1.00
Product Overview

D30
D29

SAM

Figure 1-4: SATURN Reader PCB Layout

Back

P/N 1100054F page 1-8

Saturn User Manual Version 1.00
Product Overview

1.4.1 Connectors

P1 14 pin digital I/O connector to Antenna PC B.
P3 3 pin Antenna connector to Antenna PCB.
P4 2 pin connector for measurement of transmitter voltage.
P5 2 pin connector for measurement of transmitter current.
P6 Optional 14 pin digi t al I/O con ne c t or .
P7 12VDC power input jack connector. (+= Center)
CJ1 RJ45 connector for RS232 serial communication to host.

1.4.2 LEDs

D3 Transmit indicator (green).
D5 Receive indicato r (yellow).
D6 +5V (red).
D7 +9V (red)
D29 Transmit indicator (gree n).
D30 Squelch indicator (yellow).

P/N 1100054F page 1-9

Saturn User Manual Version 1.00
Product Overview

1.4.3 Jumpers

J1 Transmit selector: (MT/CONT/OFF)
J3 Transmitter modulation selector: (MT/CONT/OFF)
J4 Antenna selector:

Normal Transmission to antenna/50Ω load at transmitter output (maintenance only).

J5 Transmitter carrier selector: (MT/CONT/OFF)
J7 Optional connection to external SAM.

1.4.4 Tuning Capacitors

C7 Transmitter tuning.
C13 Antenna matching variable capacitor VCp

1.4.5 Test Points

TP5 Squelch measuring point.
TP6 Received data input to µP measuring point.

1.4.6 SAM

SAM Secured Applications Module.

P/N 1100054F page 1-10

Saturn User Manual Version 1.00
PCB Mechanical Installation

2. PCB Mechanical Installation

2.1 PCB Mounting Dimensions

All dimensions are in millimeters

2.2 PCB Mounting Instructions

2.2.1 Enclosure

The SATURN O EM R eader should be mounted in a protective enc losure. The Reader
Board has 4x4.57 mm diameter mounting holes. If mounted on a m etallic surface,
spacers are required to prevent contact between the Reader Bo ard and the metallic
surface.
The reader can be mounted directly on to the main controller motherboard. For this
option, the pins of connectors P1and P6 can be connected to the bottom of the board to
enable piggyback mounting of the reader PCB.

2.2.2 Ventilation

The SATURN OEM Reader Board does not require ventilation for component cooling
purposes.

Figure 2-1: PCB Mounting Drawing

P/N 1100054F page 2-1

Saturn User Manual Version 1.00
Interface Connections

3. Interface Connections

3.1 Communication Connectors

3.1.1 RS232 Serial Interface connector CJ1

Host

DB9 Female

Connector

DTR

4

DSR

6

GND

5

TXD

3

RXD

2

RTS

7

CTS

8

Optional

Optional

Saturn

9 Pos. RJ 45

Connector

1

DTR

2

DSR

3

GND

4

RXD

5

TXD

6

CTS

7

RTS

8

Figure 3-1: RS232 Serial Interface connector CJ1

CJ1 RJ45 type connector for RS232/TTL serial communication to Host.
Note: CTS is shorted to RTS and DTR is shorted to CD on the SATURN PCB.

P/N 1100054F page 3-1

Saturn User Manual Version 1.00
Interface Connections

3.2 Digital IO Connectors

3.2.1 Antenna Board Connector P1

CONTACT CARD ACCEPTOR

VDD RST RST GND IO TEST

C5 C6 C7 C1 C2 C8 SW

P1

24
13

+5V

+12V

68
5

(G) (Y) (R)

109121114

7

RXTX

CONT

BUZZER

Figure 3-2: Antenna Board Connector P1

Pin 1 - +5Vdc out.
Pin 3 - +12Vdc out. Output common
Pin 5 – Transmit LED output. (Sink)
Pin 7 – Receive LED output. (Sink)
Pin 9 – Contact card in place indicator. (Sink)
Pin 11 – Buzzer output. (Sink)
Pin 14 - GND.
Pins 2,4,6,8,10,12, – Connections to contact card acceptor.
Pin 14 – Input from “contact card in place” indicator switch.

13

GND

PWR

+5VGND

P/N 1100054F page 3-2

Saturn User Manual Version 1.00
Interface Connections

3.2.2 Optional I/O Connector P2

IN0IN

1

IN2IN

IN

3

4

P2

24
13

OUT0OUT1OUT2OUT3OUT4OUT

68

7

5

109121114

7

Figure 3-3: I/O Connector P1

Pins 1,3,5,7 ,9 , - Programmable digital outputs 0 to 4. (Sink)
Pin 11 - Programmable digital output 7. (Sink)
Pin 13 – +5V (output common ) .
Pins 2,4,6,8 ,1 0 – Programmable digital inputs 0 to 4. (S ink)
Pin 12 – Not connected.
Pin 14 – GND (input common).

3.3 Power Connection

3.3.1 Power input Jack P7

GND

INPUT

COMMON

13

+5V

OUTPUT

COMMON

P7

GND

+12V

Figure 3-4: SATURN Power Input Jack

Power supply to the SATURN OEM reader is made via 2.5mm input jack P7.
(+V connected to center pin)

P/N 1100054F page 3-3

Saturn User Manual Version 1.00
Jumper & Mode Se ttin gs

4. Jumper & Mode Settings

4.1 Transmission Jumper J1

1) N position - normal micr oprocessor contro lled data transmission.

2) Off position - no RF signal.

3) No jumper - constan t RF signal.

4.2 Transmission Modulation Jumper J3

1) Normal position (N) - normal microprocessor controlled data modulation.

2) 80% position ( OFF) – Carrier level at 80%.

3) No jumper – Carrier level at 100%.

4.3 Antenna Jumper J4

1) Normal position (N) - transceiver connected to antenna.

2) Resistor positi on - transceiver connected to 50Ω load.

3) No jumper - Transc eiver disconnected.

4.4 Transmitter Carrier Jumper J5

1) Normal position (N) - no rmal microprocessor controlled carrier transmission.

2) Off position - no carrier transmission.

3) No jumper - constant carrier transmission.

P/N 1100054F page 4-1

Saturn User Manual Version 1.00
Jumper & Mode Se ttin gs

4.5 Normal Operat ion Jumper Settings

1) Jumpers J1, J3, J4 and J5 should be place d in N position

4.6 Selection of Operating Mode and Baud Rate

The operating system mode and baud rate settings may be changed during operation by
transmitting the following ASCII strings:

1) MODE0 - switches from Host Mode to OEM Mode.
MODE0 → Response M0

2) MODE1 - switches from OEM Mode to Host Mode.
MODE1 → Response M1

3) BAUD0 - switches to 9600-baud rate.
BAUD0 → Response B0

4) BAUD1 - switches to 19200-baud rate.
BAUD1 → Response B1

P/N 1100054F page 4-2

Saturn User Manual Version 1.00
Flash Memory Programming

5. Flash Memory Programming

5.1 Introduction

The SATURN OEM read er’s program is stored in it’s non volatil e Flash Memory .
Application versions and updates to the SATURN OEM reader’s program, may be
written only at OTI.

The application versions and updates can be programmed into the SATURN OEM
reader’s Flash memory by the customer through use of the Flash M emory Programmer
software, described in the fo llow ing parag raphs.

5.2 PC requirements

! Flash Memory Programm er s oftware runs on Windows 95 or Window s NT 32bit

operating syst ems .

! PC should be at least a 486 DX2.

Program loading time depends on the speed of PC.

5.3 Programmer Software Installation

1. Run the setup.exe file f rom diskette No. 1.

2. Follow the instructions on the PC screen.

5.4 Hardware Setup

1. Connect RS232 cable between PC and SCI interface.
Note: DTR and DSR as well as CTS and RTS in the PC connector should be
shorted. For 25 pin D type connector, short between 4 & 5 and between 6 & 20.
For 9 pin D type con nector, short betwee n 4 & 6 and between 7 & 8.

2. Apply power to the reader

P/N 1100054F page 5-1

Saturn User Manual Version 1.00
Flash Memory Programming

5.5 Programming

5.5.1 Flash Memory Files

The flash memory files, written at OTI can be loaded into the PC from diskettes or
through the Inte rnet.

The prefix of the flash memory files is SCI5, followed by a four-character application
code, followed by the date.

5.5.2 Programming Procedure

1. Run the Flash Prog rammer software

2. Choose the communication port

3. Press the “Load” button.
A dialogue windo w opens,

4. Select the file to be programmed into the SATURN OEM reader.
The selected file is validated as an SCI5flash memory file.

5. Press the “Program” button.
The programmer w ill s t art programming the selected file into the flash memory.
If the SATURN OEM reader is already programmed, the programmer will issue a
warning and wait f or an approval to continu e by pressing the “yes” button
The system automatically finds and switches to the fastest Baud rate possible.

6. After programming the file into the flash memory, the programmed file is verified,
and a “ valid version” flag in the SATU RN OEM reader’s memory is set.

7. The SATURN OEM reader is ready to operate with the new program file.

5.6 Help

A comprehensive Help section provides the user with detailed explanations regarding
the operation of the Flash Memory Programmer software.

P/N 1100054F page 5-2