On Track Innovations OTI SAT5000 Users manual

Saturn 5000

User Manual

Preliminary

On Track Innovations Ltd.

(O T I)

Confidential & Proprietary

Z.H.R Industrial Zone P.O. Box 32 Rosh Pina 12000 Israel Tel: [phone] Fax: [phone]

Saturn 5000 User Manual Preliminary

Revision History

Revision History

Version Description Date Author

Preliminary First draft 23-February 2004 Avner
Preliminary Added mounting options and minor changes 24 February 2004 Avner
Preliminary Added mounting options and minor changes 01 March 2004 Avner
Preliminary Added explanation on options 07 March 2004 Avner
Preliminary Added power supply requirements and

contact information

Preliminary Edit:

! Power supply requirements
! FCC compliance statement
! RF power output to 400mW

16 January 2005 Avner

28 January 2005 Hemy

Confidential & Proprietary page A

Saturn 5000 User Manual Preliminary

FCC Compliance

FCC Compliance

This device (Saturn 5000) complies with Part 15, of the FCC Rules.
Operation is subject to the fol lowing two conditions:

1. This device may not cause harmful interference,

and

2. This device must accept any interference received, including

interference that may cause undesired operation

NOTE: This equipment has been tested and found to comply with the limits for a

Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference in a residential
installation. This equipm ent genera te, uses and can radiate radio fr eque ncy energ y
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one
or more of the following measures:

-- Reorient or relocate the receiving antenn a.

-- Increase the separation between the equipment and receiver.

-- Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.

-- Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications in this equipment, not expressly approved by the party
responsible for compliance (On Track Innovations Ltd,) could void the user’s
authority to operate the equipment.

FCC ID: JNX-OTI-SAT5000
Responsible Party:

OTI America Inc.
1601 South DeAnza Blvd.
Cupertino, CA95014
USA
Phone: [phone]

Confidential & Proprietary page B

Saturn 5000 User Manual Preliminary

NOTICE

NOTICE

This manual c ontains intellectual property, including but not
limited, to trade secrets and know-how, operation procedure s
and production procedures that belong solely to OTI.
Disclosure and/or use and/or reproducti on of any part of the
above are strictly forbidden, except under a written license
from OTI.

Confidential & Proprietary page C

Saturn 5000 User Manual Preliminary

Table of Contents

Table of Contents

REVISION HISTORY...................................................................................................................................A

FCC COMPLIANCE.....................................................................................................................................B

NOTICE..........................................................................................................................................................C

TABLE OF CONTENTS...............................................................................................................................D

1 INTRODUCTION..................................................................................................................................5

1.1 R

EADER WITH PAYPASS™ APPLICATION .........................................................................................7

2 TECHNICAL SPECIFICATIONS.......................................................................................................8

2.1 P

2.2 P

RODUCT FEATURES.........................................................................................................................8

RODUCT SPECIFICATIONS................................................................................................................9

3 READER INTERFACE OPTIONS....................................................................................................11

3.1 R

3.2 RS232

3.3 M

3.4 MSR-PS2

3.5 MSR-RS232

3.6 MSR

EADER CONNECTORS ...............................................................................................................11

INTERFACE......................................................................................................................11

AGNETIC CARD EMULATOR COIL INTERFACE .........................................................................12

INTERFACE ................................................................................................................13

INTERFACE............................................................................................................14

HEAD INTERFACE.............................................................................................................. 15

4 WIRING DIAGRAMS......................................................................................................................... 16

4.1 RS232

4.2 M

4.3 MSR

4.4 MSR

WIRING ...............................................................................................................................16

AGNETIC CARD EMULATOR COIL WIRING...................................................................................16

PS2 WIRING ..........................................................................................................................17

RS232 WIRING ......................................................................................................................18

5 MOUNTING OPTIONS ......................................................................................................................19

5.1 M

5.2 C

5.3 C

5.4 M

5.5 W

OUNTING HOLES AND CONNECTOR FIELD LAYOUT ......................................................................19

RADLE MOUNT – COUNTER TOP...................................................................................................20

RADLE MOUNT - BEHIND GLASS ..................................................................................................21

ETAL STAND OPTION................................................................................................................... 22

ALL MOUNT OPTION ....................................................................................................................23

Confidential & Proprietary page D

Saturn 5000 User Manual Preliminary

Introduction

1 Introduction

OTI’s SATURN 5000 is a sophisticated stylishly designed contactless card
reader designed for contactless payment and loyalty applications providing
unsurpassed cost to performance value.

The reader communicates with ISO14443A&B and Mifare cards and
supports major financial contactless card programs including MasterCard’s’
PayPass™.

The Saturn 5000 employs OTI’s patented matched antenna technology to
provide:

• Highly efficient power to card transfer

• Reliable and stable reader/card communication

The Saturn 5000 is a combined microprocessor based ISO14443 A&B
proximity transceiver with on board antenna, indicator leds and buzzer in a
plastic enclosure H - 6.4” (163.5mm), W – 4.2” (105mm), D – 0.75”
(19mm)

The reader is designed as an on-counter device with mounting holes for
connection to various stands. Reader can also be mounted behind glass
allowing contactless communication with contactless cards and tags through
the glass.

Unit rating

• Nominal supply: 12V DC, 200mA

• Allowed supply range: 7-15VDC/2.4W

Power Supply requirements

An external AC/DC adaptor is required with the following specifications:

• Input Voltage: 120VAC/60Hz or 230VAC/50Hz according to the

destination country national electrical code.

• Output voltage: 12VDC.

• Output current: 250-800ma.

• Connector: Round polarized connecter with the following

polarity:

Additional requirements for the AC/DC adaptor:

• Class 2.

• 60950 safety approved

• UL approval for USA/Canada.

Interface Options to POS Terminal via serial comm unica tion

• RS232

• RS485

• USB

-

+

Confidential & Proprietary page 5

Saturn 5000 User Manual Preliminary

Introduction

Interface Options to POS Terminal via Magnetic Stripe Reader (MSR)

• MSR PS2

• MSR RS232

• Magnetic card emulator

Note:

A specific reader model supports one serial communication option and
optionally one MSR interface option.

Standards

• ISO14443 Type B&A (including Mifare) compliant

• FCC part 15 and EN 301 489-3 compliant

• PayPass™ compliant

Confidential & Proprietary page 6

Saturn 5000 User Manual Preliminary

Introduction

1.1 Reader with PayPass™ Application

When the reader detects a valid PayPass™ card at its antenna it reads track
1 and track 2 data stored in the contactless chip. If the data is valid the
reader gives audiovisual indication and communicates the track data to the
merchant’s POS system.

Four programmable LEDs behind a transparent cover on top of the reader
give status indication. Led at far left indicates system ready, other three leds
and buzzer indicate data read successfully from valid card.
An oval PayPass™ sticker covering the area over the reader’s antenna
indicates where card should be presented.

Saturn

5000

Pay

Pas

mknoc0iunu9DVYg
by09vb)(AC0as*&9
8jsa9-ZMI-9(unv)VN

Cradle

Figure 1-1: Card Presentation

Confidential & Proprietary page 7

Saturn 5000 User Manual Preliminary

Technical Specifications

2 Technical Specifications

2.1 Product Features

" Bi-directional radio frequency interface between Host and

Contactless Smart Cards

" Flexible, software configurable microcomputer-based design.
" Integrated, sophisticated Smart Card Operating System on board.
" High security encryption system (DES/RSA) in the board’s

Operating System (with SAM option on-board).

" 13.56 MHz transmission frequency conforming to ISO 14443

standard.

" Simultaneous transm issio n of power and bi- direc ti ona l read w rite

data to the passive Contactless smart card.

" ISO 14443 Type A/B and Mifare cards support.
" Equidistant read/write tran s act ion oper at ion.
" Signal penetrates virtually any non-conductive material - no contact

or line-of-sight required.

" RS232/485 & USB Communications interface to Host.
" PS2 or RS232 Magnetic Stripe Reader support.
" Magnetic Stripe Emulation Coil support.
" Up to two EMV2000 compliant “on-board” SAMs.
" Four programmable indicator LEDs and buzzer.
" Compliance with FCC Section 15 and I-ETS 300 330 emission limit

requirements.

" Operating temperature range -20° to 70°C (-4° to 158°F).
" Power input from 7.0 to 15VDC/2.2W.
" In system programming of reader firmware to 128KB flash memory

via standard RS232/485/USB communication.

" Optional outputs via RJ45 connector for four external LED

indicators.

" Embedded watchdog timer and full reset on brownout.

Confidential & Proprietary page 8

Saturn 5000 User Manual Preliminary

Technical Specifications

2.2 Product Specifications

Table 2-1: Performance/Electrical Specifications

" RF Interface:

RF Carrier Frequency 13.56 MHz
RF Output 400 mW
Output Short Protection Built-in (continuous)
RF Data Operations Half duplex
ISO 14443 A&B and Mifare Full compliance

" SAM/ Contact Card Interface (up to two channels)

EMV 2000
Data line Bi-directional, Half duplex
Reset line
Clock 5MHz (up to 10MHz@EMV2000)

" Communication Links

RS232 (up to two channels)/485
Signals
Bit/Byte Protocol

Data Error Checking
Connector/Cable
USB

Fully 1.01 compliant
Connector cable
USB “Good link” indication

Transmit, receive
Async (start/stop), bit serial,

(, full duplex. @ 232, half @ 485);
data byte=8 data bits, no parity, 2
stop bits, full 8-bit binary data
Flexible protocol. Client defined
baud rate (up to 57,600 baud)
Message Length, Parity, Frame-bits,
CRC.
Standard connectors on board
RJ45 for RS232, RS485

Standard USB Device (B) connector
Green LED

Confidential & Proprietary page 9

Saturn 5000 User Manual Preliminary

Technical Specifications

Performance/Electrical Sp ecif icati ons (contin u ed)

" Indicators:

Four programmable onboard
LEDs
Buzzer

" Microprocessor Circuit

Microprocessor

XTAL 24 MHz
FLASH MEMORY 128Kbyte
RAM 32Kbyte
LOCK-UP PROTECTION Watch Dog Timer

" Electronic Board Power Requirements:

From 7.5 to 15VDC Onboard switching power supply
Maximum Power consumption 2.2W (RF signal ON)

" Mechanical:

Dimensions

Weight 190 gr.
Vibrations

Environmental

" Temperature:

Operating -20° to 70°C
Storage -45° to 85°C

" Humidity: 5 to 95% non-condensing
" Tuning: NON
" Regulatory Compliance: EMC directive 89/336/EEC

" Secured Applications Secured applications with SAM

80C32 – QFP44 - 24MHz

H-- 6.4” (163.5mm)
W - 4.2” (105mm),
D – 0.75” (19mm)

10 ÷ 200 Hz @ 2.0G

(-4° to 158°F)
(-49° to 185°F)

I-ETS 300 330
FCC Section 15 (US) certified

option. (Up to two SAMs)

Confidential & Proprietary page 10

Saturn 5000 User Manual Preliminary

Reader Interface options

3 Reader Interface options

3.1 Reader Connectors

USB

(Optional)

RJ45

Power Jack

(Optional)

3.2 RS232 Interface

RS232 port can be used to send track data directly to POS terminal or
concentrator via serial RS232 communication. Software integration with
POS is required.

Saturn 5000

POS Terminal

Figure 3-1: RS232 Interface

Confidential & Proprietary page 11

Saturn 5000 User Manual Preliminary

Reader Interface options

3.3 Magnetic Card Emu l ato r Coil Interface

The reader uses the MSR coil interface to emulate magnetic card signals to
the POS terminal’s magnetic reader head. The POS terminal sees this data
as standard track data read off the cards magnetic stripe. The coil insert unit
is very thin allowing parallel use of standard magnetic stripe cards.

The advantage of this interface option is that it is a plug and play add on to
any existing POS systems supporting magnetic stripe cards and requires no
integration effort.

Saturn 5000

12V

Power

Adaptor

POS Terminal

Magnetic Card
Emulator COIL

Figure 3-2: Magnetic Card Emulator Coil Interface

Confidential & Proprietary page 12

Saturn 5000 User Manual Preliminary

Reader Interface options

3.4 MSR-PS2

The reader uses the MSR-PS2 interface to emulate MSR message to the
POS terminal. The POS terminal sees this data as standard track data read
off the cards magnetic stripe. Functionality of PS2 MSR with standard
magnetic stripe c a rds is preserved.

This interface is intended for POS terminals with separate PS2 MSR that
plugs into POS terminal.

The advantage of this interface option is that it leaves the existing MSR free
and requires no integration effort.

Interface

Saturn 5000

PS2

Splitter

PS2

Magnetic Stripe

Reader

POS Terminal

Figure 3-3: MSR PS2 Interface

Confidential & Proprietary page 13

Saturn 5000 User Manual Preliminary

Reader Interface options

3.5 MSR-RS232 Interface

The reader uses MSR-RS232 interface to emulate MSR message to the POS
terminal. The POS terminal sees this data as standard track data read off the
cards magnetic stripe. Functionality of MSR-RS232 with standard magnetic
stripe cards is preserved.

This interface is intended for POS terminals with separate MSR-RS232 that
plugs into POS terminal.

The advantage of this interface option is that it leaves the existing MSR free
and requires no integration effort.

12V

Power

Adaptor

Saturn 5000

Breakout Box

RS232

Magnetic Stripe

Reader

Figure 3-4: MSR RS232 Interface

POS Terminal

Confidential & Proprietary page 14

Saturn 5000 User Manual Preliminary

Reader Interface options

3.6 MSR Head Interfa ce

The reader uses the MSR head interface to emulate MSR head signals sent
from the MSR head to the POS terminal. The POS terminal sees this data as
standard track data read off the cards magnetic stripe. Functionality of MSR
head with standard magnetic stripe cards is preserved.

This interface is intended for POS terminals like the Radiant with a
magnetic head that plugs directly into POS terminal with out PS2 or RS232
convector.

The advantage of this interface option is that it leaves the existing MSR free
and requires no integration effort.

12V

Power

Adaptor

Saturn 5000

Breakout Box

POS Terminal

Figure 3-5: MSR Head Interface

Confidential & Proprietary page 15

Saturn 5000 User Manual Preliminary

Wiring Diagrams

4 Wiring Diagrams

4.1 RS232 Wiring

Terminal (Hypercom)

FM

GND

TXD
RXD

D9

Saturn 5000

RJ45

1

+V

2

5

3

2

3
4

GND

5

RXD

6

TXD

7

8

Terminal ( V eriFone)

Power

jack

Power

Supply

0V

12V+

Figure 4-1: RS232 Wiring

4.2 Magnetic Card Emulator Coil Wiring

RJ11

1
2

Magnetic Card

Emulator Coil

(OMNI 3200)

3

4
5
6

+9V

GND
RXD

TXD

PIN Pad

1
2
3
4
5
6
7

8

RJ45

Y

GN

W

BK
RD

Saturn 5000

RJ45

RJ45

1
2
3

4
5
6
7

8

T1COM

T1A
GND
RXD

TXD
T2COM
T2A

Saturn 5000

1

+V
2
3

4

GND

5

RXD

6

TXD

7

8

Power

Supply

12V+

0V

Power

jack

Figure 4-2: MC Emulator Coil Wiring

Confidential & Proprietary page 16

Saturn 5000 User Manual Preliminary

Wiring Diagrams

4.3 MSR PS2 Wiring

CLK

GND

DATA

NC

5V
NC

5
3

1

6
4

2

PS2

MALE

PS2

FEMALE

6

NC
5V

4

NC

2

5

CLK

3

GND

DATA

1

Keyboard / MSR

Host

453126

453126

Power

Supply

Figure 4-3: MSR PS2 Wiring

12V+

0V

Saturn 5000

RJ45

1

5V-PS2

2

CLK Host
CLK Slave

3

4

GND

5

RXD

6

TXD

7

DATA Host

8

DATA Slave

Power

jack

Confidential & Proprietary page 17

Saturn 5000 User Manual Preliminary

Wiring Diagrams

4.4 MSR RS232 Wiring

Power

Supply

POS

Terminal

D9

5
3

2
F

12V+

0V

Power

jack

D9

5
3

2

FM

RJ45

Breakout Box

12345678

Saturn 5000

RJ45

1
2
3

4
5
6
7

8

RJ45

1

+V
2
3

4

GND
RXD

5

TXD

6
7

RXD2

8

TXD2

Jarltech

MSR

GND

RXD

+12V

MS Data

3
7
1

5

Figure 4-4: MSR RS232 Wiring

Confidential & Proprietary page 18

Saturn 5000 User Manual Preliminary

Mounting Options

5 Mounting Options

The Saturn 5000 comes with a cradle for easy counter top applications.
Cradle is also used for mounting reader behind glass

Two mounting holes in back of reader are intended for optional mounting on
various metal stands supplied by others or for mounting on wall.

5.1 Mounting Holes and connector field layout

Note: All dimensions in millimeters

105

12.0

42.3

12.0

163.5

R2.5

R4.5

Mounting Holes

50.0

52.7

Connector Field

7.0

9.0

26

12.0

20.5

8.8

Figure 5-1: Mounting holes and connector field layout

Confidential & Proprietary page 19

Saturn 5000 User Manual Preliminary

Mounting Options

5.2 Cradle Mount – Counter Top

Place the cradle at desired position on counter.

Slip Saturn 5000 into cradle.

Saturn 5000

Cradle

Counter

Figure 5-2: Cradle

Confidential & Proprietary page 20

Saturn 5000 User Manual Preliminary

Mounting Options

5.3 Cradle Mount - Behind Glass

Glue cradle to glass with double side adhesive.

Slip Saturn 5000 into cradle.

Glass

Saturn 5000

Cradle

Adhesive

Figure 5-3: Behind Glass

Confidential & Proprietary page 21

Saturn 5000 User Manual Preliminary

Mounting Options

5.4 Metal Stand Option

The Saturn 5000 reader can be connected to a metal stand for optional
counter top mounting.

The metal stand for this option is not supplied with the reader.

See Figure 5-1 for position of connector field and mounting holes.

Holes for

mounting screws

Hole around

connector field

Metal Stand

Figure 5-4: Metal Stand

Mounting

Screws

Confidential & Proprietary page 22

Saturn 5000 User Manual Preliminary

Mounting Options

5.5 Wall mount option

Mounting hole at back of reader see Figure 5-1 can also be used for wall
mounting. A metal wall mount bracket as shown in Figure 5-5 below is
suggested.

The metal wall mount bracket is not supplied with reader.

Wall Mounting holes

Saturn Mounting holes

Figure 5-5: Wall Mount Option

Wall Mount Bracket

Wall Mounting holes

Confidential & Proprietary page 23