ON Semiconductor NCP9003 Technical data

NCP9003
Compact Backlight LED Boost Driver
The NCP9003 is a high efficiency boost converter operating in current loop, based on a PFM mode, to drive White LED. The current mode regulation allows a uniform brightness of the LEDs. The chip has been optimized for small ceramic capacitors, capable to supply up to 1.0 W output power.
Features
2.7 to 5.5 V Input Voltage Range
V
to 24 V Output Compliance Allows up to 5 LEDs Drive in
out
Series
Builtin Overvoltage Protection
Full EMI Immunity
Inductor Based Converter brings up to 90% Efficiency
Constant Output Current Regulation
0.3 mA Standby Quiescent Current
Includes Dimming Function (PWM)
Enable Function Driven Directly from Low Battery Voltage Source
Automatic LEDs Current Matching
Thermal Shutdown Protection
All Pins are Fully ESD Protected
Low EMI Radiation
PbFree Package is Available
http://onsemi.com
TSOP5
5
SN SUFFIX
CASE 483
1
DBN = Specific Device Code A = Assembly Location Y = Year W = Work Week G = Pb−Free Package (Note: Microdot may be in either location)
PIN CONNECTIONS
1
V
out
2GND
FB
3EN
5
4
MARKING DIAGRAM
5
DBNAYWG
G
1
V
bat
Typical Applications
LED Display Back Light Control
Keyboard Back Light
High Efficiency Step Up Converter
(Top View)
ORDERING INFORMATION
Device Package Shipping
NCP9003SNT1G TSOP5
(PbFree)
†For information on tape and reel specifications,
including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D.
3000 Tape & Reel
© Semiconductor Components Industries, LLC, 2006
August, 2006 − Rev. 1
1 Publication Order Number:
NCP9003/D
NCP9003
GND
R1
15 W
V
bat
U1
4
EN
V
bat
V
bat
5
22 mH
2
GNDGND
3
FB
1
V
out
NCP9003
D6
LWT67CD5LWT67CD4LWT67CD3LWT67CD2LWT67C
Figure 1. Typical Application
C1
4.7 mF
L1
D1
MBR0530
GND
C2
1.0 mF
GND
EN
FB
4
3
GND
300 k
+200 mV
Thermal Shutdown Current Sense
V
sense
100 k
CONTROLLER
− +
Band Gap
Figure 2. Block Diagram
GND
Q1
V
bat
5
V
bat
1
V
out
2
GND
http://onsemi.com
2
NCP9003
PIN FUNCTION DESCRIPTION
Pin Pin Name Type Description
1 V
2 GND POWER This pin is the system ground for the NCP9003 and carries both the power and
3 FB ANALOG INPUT This pin provides the output current range adjustment by means of a sense
4 EN DIGITAL INPUT This is an ActiveHigh logic input which enables the boost converter. The builtin
5 V
out
bat
POWER This pin is the power side of the external inductor and must be connected to the
POWER The external voltage supply is connected to this pin. A high quality reservoir
external Schottky diode. It provides the output current to the load. Since the boost converter operates in a current loop mode, the output voltage can range up to +24 V but shall not extend this limit. However, if the voltage on this pin is higher than the Over Voltage Protection threshold (OVP) the device comes back to shutdown mode. To restart the chip, one must either send a Low to High sequence on Pin EN, or switch off the V the output voltage to avoid false triggering of the OVP circuit. This capacitor should be 1.0 mF minimum. Ceramic type, (ESR <100 mW), is mandatory to achieve the high end efficiency. This capacitor limits the noise created by the fast transients present in this circuitry. In order to limit the inrush current and to operate with an acceptable startup time, it is recommended to use any value between 1.0 mF and 8.2 mF capacitor maximum. Care must be observed to avoid EMI through the PCB copper tracks connected to this pin.
the analog signals. High quality ground must be provided to avoid spikes and/or uncontrolled operation. Care must be observed to avoid highdensity current flow in a limited PCB copper track. Ground plane technique is recommended.
resistor connected to the analog control or with a PWM control. The dimming function can be achieved by applying a PWM voltage technique to this pin (see Figure 29). The current output tolerance depends upon the accuracy of this resistor. Using a "5% metal film resistor or better, yields a good enough output current accuracy. Note: A builtin comparator switch OFF the DC/DC converter if the voltage sensed across this pin and ground is higher than 700 mV (typical).
pull down resistor disables the device when the EN pin is left open. The LED brightness can be controlled by applying a pulse width modulated signal to the enable pin (see Figure 31).
capacitor must be connected across Pin 1 and Ground to achieve the specified output voltage parameters. A 4.7 mF/6.3 V, low ESR capacitor must be connected as close as possible across Pin 5 and ground Pin 2. The X5R or X7R ceramic MURATA types are recommended. The return side of the external inductor shall be connected to this pin. Typical application will use a 22 mH, size 1008, to handle the 1.0 to 100 mA max output current range. On the other hand, when the desired output current is above 20 mA, the inductor shall have an ESR < 1.5 W to achieve a good efficiency over the V
bat
range.
supply. A capacitor must be used on
bat
http://onsemi.com
3
NCP9003
MAXIMUM RATINGS
Rating Symbol Value Unit
Power Supply V
Output Power Supply Voltage Compliance V
Digital Input Voltage
bat
out
EN 0.3 < Vin < V
Digital Input Current
ESD Capability (Note 1)
V
ESD
Human Body Model (HBM) Machine Model (MM)
TSOP5 Package
Power Dissipation @ T Thermal Resistance, JunctiontoAir
Operating Ambient Temperature Range T
Operating Junction Temperature Range T
Maximum Junction Temperature T
Storage Temperature Range T
= +85°C (Note 2)
A
P
R
Jmax
q
stg
D
JA
A
J
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model (HBM) "2.0 kV per JEDEC standard: JESD22A114 Machine Model (MM) "200 V per JEDEC standard: JESD22A115
2. The maximum package power dissipation limit must not be exceeded.
3. Latchup current maximum rating: "100 mA per JEDEC standard: JESD78.
4. Moisture Sensivity Level (MSL): 1 per IPC/JEDEC standard: JSTD020A.
6.0 V
28 V
+ 0.3
bat
1.0
2.0
mA
kV
200
160 250
mW
°C/W
25 to +85 °C
25 to +125 °C
+150 °C
65 to +150 °C
V
V
POWER SUPPLY SECTION (Typical values are referenced to T
= +25°C, Min & Max values are referenced 25°C to +85°C ambient
A
temperature, unless otherwise noted.)
Rating Pin Symbol Min Typ Max Unit
Power Supply 4 V
Output Load Voltage Compliance 5 V
Continuous DC Current in the Load @ V
ESR < 1.5 W, V
Stand By Current, @ I
Stand By Current, @ I
Inductor Discharging Time @ V
I
= 10 mA
out
= 3.60 V
bat
= 0 mA, EN = L, V
out
= 0 mA, EN = L, V
out
= 3.6 V, L = 22 mH, 3xLED,
bat
= 3xLED, L = 22 mH,
out
= 3.6 V 4 I
bat
= 5.5 V 4 I
bat
5 I
4 Toffmax 320 ns
Thermal Shutdown Protection T
Thermal Shutdown Protection Hysteresis T
bat
out
out
stdb
stdb
SD
SDH
2.7 5.5 V
21 24 V
50 mA
0.3 mA
0.8 3.0 mA
160 °C
30 °C
http://onsemi.com
4
NCP9003
ANALOG SECTION (Typical values are referenced to T
temperature, unless otherwise noted.)
Rating Pin Symbol Min Typ Max Unit
High Level Input Voltage Low Level Input Voltage
EN Pull Down Resistor 4 R
Feedback Voltage Threshold 3 FB 185 200 225 mV
Output Current Stabilization Time Delay following a DC/DC Startup,
@ V
= 3.60 V, L = 22 mH, I
bat
Internal Switch ON Resistor @ Tamb = +25°C 1 QR
5. The overall tolerance depends upon the accuracy of the external resistor.
= 20 mA
out
= +25°C, Min & Max values are referenced 25°C to +85°C ambient
A
4 EN 1.3
EN
1 I
outdly
DSON
100 kW
100 ms
1.7 W
0.4
ESD PROTECTION
The NCP9003 includes silicon devices to protect the pins against the ESD spikes voltages. To cope with the different ESD voltages developed in the applications, the built−in structures have been designed to handle "2.0 kVin Human Body Model (HBM) and "200 V in Machine Model (MM) on each pin.
means of a current loop, the output voltage will varies depending upon the dynamic impedance presented by the load.
Considering high intensity LED, the output voltage can range from a low 6.40 V (two LED in series biased with a low current), up to 21 V, the voltage compliance the chip can sustain continuously.
DC/DC OPERATION
The DC/DC converter is designed to supply a constant current to the external load, the circuit being powered from a standard battery supply. Since the regulation is made by
The basic DC/DC structure is depicted in Figure 3. With a 28 V maximum rating voltage capability, the power device can accommodate high voltage source without any leakage current downgrading.
V
bat
V V
LOGIC
CONTROL
POR
TIME_OUT
ZERO_CROSSING
RESET
L1 22 mH
Vd
sense
Q1
GND
Vd
sense
+
V(Ipeak)
+
C2
Vref
R1
GND
Vds
1
D1
1.0 mF
C1
GND
3
R2 xR
D5 D4 D3 D2
Vs
GND
Figure 3. Basic DC/DC Converter Structure
http://onsemi.com
5
NCP9003
Basically, the chip operates with two cycles:
Cycle #1: time t1, the energy is stored into the inductor
Cycle #2: time t2, the energy is dumped to the load
The POR signal sets the flipflop and the first cycle takes
place. When the current hits the peak value, defined by the
First StartUp Normal Operation
I
L
0 mA
Ids
0 mA
Io
0 mA
Figure 4. Basic DC−DC Operation
error amplifier associated to the loop regulation, the flipflop resets, the NMOS is deactivated and the current is dumped into the load. Since the timings depend on the environment, the internal timer limits the toff cycle to 320 ns (typical), making sure the system operates in a continuous mode to maximize the energy transfer.
Ipeak
Iv
t1 t2
t
t
t
Based on the data sheet, the current flowing into the
inductor is bounded by two limits:
Ipeak Value: Internally fixed to 350 mA typical
Iv Value: Limited by the fixed Toff time built in the
chip (320 ns typical)
The system operates in a continuous mode as depicted in Figure 4 and t1 and t2 times can be derived from basic equations. (Note: The equations are for theoretical analysis only, they do not include the losses.)
dI dt
(Ip * Iv) * L
V
bat
(Ip * Iv) * L
Vo * V
bat
Let V
= E, then:
bat
L + E*
t1 +
t2 +
Since t2 = 320 ns typical and Vo = 21 V maximum, then (assuming a typical V
DImax +
= 3.0 V):
bat
t2 * (Vo * V
DI +
320 ns * (213.0)
L
22 mH
bat)
+ 261 mA
Of course, from a practical stand point, the inductor must be sized to cope with the peak current present in the circuit
(eq. 1)
(eq. 2)
(eq. 3)
(eq. 4)
to avoid saturation of the core. On top of that, the ferrite material shall be capable to operate at high frequency (1.0 MHz) to minimize the Foucault’s losses developed during the cycles.
The operating frequency can be derived from the
electrical parameters. Let V = Vo − V
, rearranging
bat
Equation 1:
ton +
dI * L
E
(eq. 5)
Since toff is nearly constant (according to the 320 ns typical time), the dI is constant for a given load and inductance value. Rearranging Equation 5 yields:
V*dt
*L
Let E = V
ton +
, and Vopk = output peak voltage, then:
bat
ton +
L
E
(Vopk * V
V
bat
bat
)*dt
(eq. 6)
(eq. 7)
Finally, the operating frequency is:
f +
1
ton ) toff
(eq. 8)
The output power supplied by the NCP9003 is limited to one watt: Figure 5 shows the maximum power that can be delivered by the chip as a function of the output voltage.
http://onsemi.com
6
1200
1000
P
out
2 LED
= f(V
NCP9003
) @ Rs = 2.0 W I
bat
400
3 LED
350
peak
= f(V
bat
) @ L
= 22 mH
out
800
600
(mW)
out
P
5 LED
4 LED
400
200
P
= f(V
bat
(V)
bat
) @ R
0
24
out
V
sense
= 2.0 W
53
Figure 5. Maximum Output Power as a Function of
the Battery Supply Voltage
120
100
80
60
(mA)
out
I
40
6
300
250
Ipeak (mA)
200
150
Test conditions: L = 22 mH, R
Figure 6. Typical Inductor Peak Current as a
2 LED
3 LED
4 LED
5 LED
V
bat
Function of V
432
(V)
= 10 W, Tamb = +20°C
sense
Voltage
bat
5
6
20
0
3.0 4.0 5.02.5 3.5 4.5 5.5 V
(V)
bat
Test conditions: L = 22 mH, R
= 2.0 W, Tamb = +25°C
sense
Figure 7. Maximum Output Current as a Function of V
bat
http://onsemi.com
7
NCP9003
Output Current Range SetUp
The current regulation is achieved by means of an external sense resistor connected in series with the LED string.
V
bat
L1
22 mH
V
out
1
D1
FB
3
CONTROLLER
Figure 8. Output Current Feedback
The current flowing through the LED creates a voltage drop across the sense resistor R1. The voltage drop is constantly monitored internally, and maximum peak current allowed in the inductor is set accordingly in order to keep constant this voltage drop (and thus the current flowing through the LED). For example, should one need a 10 mA output current, the sense resistor should be sized according to the following equation:
Feedback Threshold
R1+
I
out
200 mV
+
10 mA
+ 20 W
(eq. 9)
Q1
GND
Load
R1 xW
GND
A standard 5% tolerance resistor, 22 W SMD device,
yields 9.09 mA, good enough to fulfill the back light demand. The typical application schematic diagram is provided in Figure 9.
V
bat
Pulse
GND
U1
5
V
bat
V
out
GND
R1
22 W
4
EN
2 1
GND
3
FB
NCP9003
D6 D5 D4 D3
LWT67C LWT67C LWT67C LWT67C LWT67C
Figure 9. Basic Schematic Diagram
http://onsemi.com
8
4.7 mF
L1 22 mH
MBR0530
C1
D1
D2
GND
C2
1.0 mF
GND
NCP9003
Output Load Drive
In order to optimize the builtin Boost capabilities, one shall operate the NCP9003 in the continuous output current mode. Such a mode is achieved by using and external reservoir capacitor (see Table 1) across the LED.
At this point, the peak current flowing into the LED diodes shall be within the maximum ratings specified for these devices. Of course, pulsed operation can be achieved, due to the EN signal Pin 4, to force high current into the LED when necessary.
TYPICAL OPERATING CHARACTERISTICS
Yield = f(V
100
90
80
5 LED/4 mA
70
60
50
40
YIELD (%)
30
20
10
0
2.50 3.00 3.50 4.00 4.50 5.00 5.50
Figure 10. Overall Efficiency vs. Power Supply @
) @ I
bat
3 LED/4 mA
I
out
= 4.0 mA/L
out
4 LED/4 mA
2 LED/4 mA
V
(V) V
bat
= 4.0 mA, L = 22 mH
= 22 mH Yield = f(V
out
The Schottky diode D1, associated with capacitor C2 (see Figure 9), provides a rectification and filtering function.
When a pulseoperating mode is acceptable:
A PWM mode control can be used to adjust the output
current range by means of a resistor and a capacitor connected across FB pin. On the other hand, the Schottky diode can be removed and replaced by at least one LED diode, keeping in mind such LED shall sustain the large pulsed peak current during the operation.
) @ I
100
90
80
70
2 LED/10 mA
60
50
40
YIELD (%)
30
20
10
0
2.50 3.00 3.50 4.00 4.50 5.00 5.50
bat
4 LED/10 mA
Figure 11. Overall Efficiency vs. Power Supply @
I
= 10 mA, L = 22 mH
out
= 10 mA/L
out
5 LED/10 mA
(V)
bat
= 22 mH
out
3 LED/10 mA
100
Yield = f(V
3 LED/15 mA
90
80
70
60
4 LED/15 mA
50
40
YIELD (%)
30
20
10
0
2.50 3.00 3.50 4.00 4.50
) @ I
bat
5 LED/15 mA
= 15 mA/L
out
Vbat (V)
= 22 mH Yield = f(V
out
2 LED/15 mA
Figure 12. Overall Efficiency vs. Power Supply @
= 15 mA, L = 22 mH
I
out
5.00
5.50
http://onsemi.com
) @ I
100
3 LED/20 mA
90
80
70
4 LED/20 mA
60
50
40
YIELD (%)
30
20
10
0
2.50 3.00 3.50 4.00 4.50 5.00 5.50
bat
5 LED/20 mA
= 20 mA/L
out
Vbat (V)
out
2 LED/20 mA
Figure 13. Overall Efficiency vs. Power Supply @
I
= 20 mA, L = 22 mH
out
9
= 22 mH
NCP9003
Yield = f(V
100
2 LED/40 mA
90
80
70
60
3 LED/40 mA
50
40
YIELD (%)
30
20
10
0
2.50 3.00 3.50 4.00 4.50 5.00 5.50
All curve conditions: L = 22 mH, Cin = 4.7 mF, C
) @ I
bat
4 LED/40 mA
Typical curve @ T° = +25°C
= 40 mA/L
out
V
(V)
bat
5 LED/40 mA
= 22 mH
out
= 1.0 mF,
out
Figure 14. Overall Efficiency vs. Power Supply @
= 40 mA, L = 22 mH
I
out
Feedback Variation vs. Nominal
= 3.0 V, 6.0 V, T = 255C)
(V
5
4
3
2
1
0
1
2
3
FEEDBACK VARIATION (%)
4
5
40 4020 60 80
bat
V
= 3.1 V thru 5.5 V
bat
0 20 100
TEMPERATURE (°C)
Figure 16. Feedback Voltage Variation
Feedback Variation vs. Temperature
205
204
203
202
201
200
199
198
197
FEEDBACK VOLTAGE (mV)
196
195
40 40−20 60 80
V
= 3.1 V thru 5.5 V
bat
0 20 100
TEMPERATURE (°C)
Figure 15. Feedback Voltage Stability
1.4
Standby Current vs. V
1.2
1.0
0.8
0.6
IStby (mA)
0.4
0.2
0.0
2.7
3.3 3.9 4.5 5.1
V
(V)
bat
bat
40°C thru 125°C
Figure 17. Standby Current
5.5
Frequency = f(V
2.5
2.0
1.5
f (mHz)
1.0
0.5
0
2.5 3.0 3.5 4.0 4.5 5.0 5.5
bat
2 LED
3 LED
4 LED
5 LED
) @ I
V
= 20 mA−L
out
(V)
bat
out
Figure 18. Typical Operating Frequency
= 22 mH OVP vs. Temperature
26
V
V
V
= 2.7 V
bat
= 5.5 V
bat
0 100
25
24
23
OVERVOLTAGE PROTECTION (V)
22
40
40 80
20 130−20 60 120
TEMPERATURE (°C)
bat
Figure 19. Overvoltage Protection
http://onsemi.com
10
= 3.6 V
NCP9003
TYPICAL OPERATING WAVEFORMS
V
out
Inductor Current
Conditions: V
= 3.6 V, L
bat
= 22 mH, 5 LED, I
out
Figure 20. Typical Power Up Response
V
load
Inductor Current
= 15 mA
out
Conditions: V
= 3.6 V, L
bat
= 22 mH, 5 LED, I
out
= 15 mA
out
Figure 21. Typical Start−Up Inductor Current and Output Voltage
http://onsemi.com
11
NCP9003
TYPICAL OPERATING WAVEFORMS
Inductor Current
Conditions: V
= 3.6 V, L
bat
= 22 mH, 5 LED, I
out
Figure 22. Typical Inductor Current
= 15 mA
out
V
Ripple
load
50 mV/div
Inductor Current
Conditions: V
= 3.6 V, L
bat
= 22 mH, 5 LED, I
out
= 15 mA
out
Figure 23. Typical Output Load Voltage Ripple
http://onsemi.com
12
NCP9003
TYPICAL OPERATING WAVEFORMS
Output Voltage
Inductor Current
Test Conditions: L = 22 mH, I
= 15 mA, V
out
= 3.6 V, Ambient Temperature
bat
Figure 24. Typical Output Peak Voltage
92.00
90.00
88.00
86.00
84.00
EFFICIENCY (%)
82.00
80.00
78.00 3 3.5 4 4.5 5 5.5
NCP9003: Efficiency = f(ESR) @ 5 LED, ILed = 20 mA
ESR = 0.3 W
ESR = 1.3 W
V
(V)
bat
Figure 25. Efficiency as a Function of V
http://onsemi.com
13
and Inductor ESR
bat
10.00
1.00
0.10
NOISE (mV/SQR/Hz)
NCP9003
0.01
10001001010.1
FREQUENCY (MHz)
Figure 26. Noise Returned to the Battery
Test Conditions: V
= 3.6 V, I
bat
= 20 mA, string of 3 LED (OSRAM LWT67C)
out
Figure 27. Relative EMI Over 100 kHz 30 MHz Bandwidth
http://onsemi.com
14
TYPICAL APPLICATIONS CIRCUITS
Standard Feedback
The standard feedback provides a constant current to the
LED, independently of the V
supply and number of LED
bat
NCP9003
associated in series. Figure 28 depicts a typical application to supply 13 mA to the load.
V
bat
U1
4
GND
GND
R1
15 W
EN
2
GND
3
FB
NCP9003
D6 D5 D4 D3
LWT67C
V
V
LWT67C LWT67C LWT67C LWT67C
Figure 28. Basic DC Current Mode Operation with Analog Feedback
PWM Operation
The analog feedback Pin 3 provides a way to dim the LED by means of an external PWM signal as depicted in Figure 29. By optimizing the internal high impedance presented by the FB pin, one can set up a simple R/C network to accommodate such a dimming function. Two modes of operation can be considered:
Pulsed mode, with no filtering
Averaged mode with filtering capacitor
Although the pulsed mode will provide a good dimming function, from a human eye standpoint, it will continuously
bat
out
V
bat
5
L1 22 mH
1
C1
4.7 mF
D1
MBR0530
D2
GND
C2
1.0 mF
GND
start and stop the converter, yielding high transients . These transients might generate spikes difficult to filter out in the rest of the application, a situation not recommended. The output current depends upon the duty cycle of the signal presented to the node Pin 3: this is very similar to the digital control discussed in Figure 31.
The average mode yields a noise free operation since the converter operates continuously, together with a very good dimming function. The cost is an extra resistor and one extra capacitor, both being low cost parts.
http://onsemi.com
15
NCP9003
V
bat
Average Network
R2
PWM
150 k
C3 100 nF
GND
GND
NOTE: RC filter R2 and C3 is optional (see text)
R3
10 k
GND GND
R4
5.6 k
R1
10 W
Figure 29. Basic DC Current Mode Operation with PWM Control
To implement such a function, let consider the feedback input as an operational amplifier with a high impedance input (reference schematic Figure 29). The analog loop will keep going to balance the current flowing through the sense resistor R1 until the feedback voltage is 200 mV. An extra resistor (R4) isolates the FB node from low resistance to ground, making possible to add an external voltage to this pin.
The time constant R2/C3 generates the voltage across C3, added to the node Pin 1, while R2/R3/R4/R1/C3 create the discharge time constant. In order to minimize the pick up noise at FB node, the resistors shall have relative medium
V
bat
U1
4
EN
2
3
FB
NCP9003
D6 D5 D4 D3 D2
LWT67C LWT67C LWT67C LWT67C LWT67C
Sense Resistor
5
V
bat
L1 22 mH
1
V
out
C1
4.7 mF
D1
MBR0530
GND
value, preferably well below 1.0 MW. Consequently, let R2 = 150 k, R3 = 10 k and R4 = 5.6 k. On the other hand, the feedback delay to control the luminosity of the LED shall be acceptable by the user, 10 ms or less being a good compromise. The time constant can now be calculated based on a 400 mV offset voltage at the C3/R2/R3 node to force zero current to the LED. Assuming the PWM signal comes from a standard gate powered by a 3.0 V supply, running at 10 kHz, then a full dimming of the LED can be achieved with a 95% span of the Duty Cycle signal. Figure 30 depicts the behavior under such PWM analog mode.
C2
1.0 mF
GND
Figure 30. Operation with Analog PWM, f = 10 kHz, DC = 25%
http://onsemi.com
16
PWM
VFB
VPWM
NCP9003
Digital Control
Due to the EN pin, a digitally controlled luminosity can be implemented by providing a PWM signal to this pin (see Figure 31). The output current depends upon the Duty
U1
Pulse
GND
R1
GND
22 W
NOTE: Pulse width and frequency depends upon the application constraints.
Figure 31. Typical Semi−Pulsed Mode of Operation
4
EN
2
GND
3
FB
NCP9003
D6 D5 D4 D3 D2
LWT67C LWT67C LWT67C LWT67C LWT67C
Cycle, but care must be observed as the DC/DC converter is continuously pulsed ON/OFF and noise are likely to be generated.
V
bat
5
V
bat
L1 22 mH
1
V
out
C1
4.7 mF
D1
MBR0530
GND
V
load
C2
1.0 mF
GND
The PWM operation, using the EN pin as a digital control, is depicted in Figures 32 and 33. The tests have
Figure 32. Operation @ PWM = 10 kHz, DC = 10%
been carried out at room temperature with V L = 22 mH, five LEDs in series, RFB = 22 W.
PWM
V
load
VFB
VPWM
= 3.60 V,
bat
http://onsemi.com
17
NCP9003
Figure 33. Operation @ PWM = 10 kHz, DC = 25%
PWM
V
load
VFB
PWR CLK
Figure 34. Magnified View of Operation @ PWM = 10 kHz, DC = 25%
PWM
V
load
PWR CLK
http://onsemi.com
18
NCP9003
10.00
9.00
8.00
7.00
6.00
5.00
(mA)
out
I
4.00
3.00
2.00
1.00
0.00 0 20 40 60 80 100 120
NCP9003 I
Digital EN
= f(PWM) @ f = 10 kHz
out
Analog PWM
DC (%)
Figure 35. Output Current as a Function of the Operating Condition
Table 1. Recommended Passive Parts
Part Manufacturer Description Part Number
Ceramic Capacitor 1.0 mF/16 V MURATA GRM42 X7R GRM426X7R105K16
Ceramic Capacitor 1.0 mF/25 V MURATA GRM42 – X5R GRM
Ceramic Capacitor 4.7 mF/6.3 V MURATA GRM40 – X5R GRM40X5R475K6.3
Inductor 22 mH CoilCraft 1008PS Shielded 1008PS223MC
Inductor 22 mH CoilCraft Power Wafer LPQ4812223KXC
Inductor 22 mH WURTH Power Choke 744031220
Inductor 22 mH TDK Power Inductor VLP4614T220MR40
http://onsemi.com
19
NCP9003
Typical LEDs Load Mapping
Since the output power is voltage battery limited (see Figure 5), one shall arrange the LED to cope with a specific need. In particular, since the power cannot extend 600 mW
under realistic battery supply, powering ten LED can be achieved by a series/parallel combination as depicted in Figure 36.
Load
50 mA
D1
LED
D2
LED
D3
14 V (Typ.)
Sense
Resistor
Test conditions: V
LED
D4
LED
GND
R1
3.9 W
bat
L
out
C
out
D5
LED
D6
LED
D7
LED
D8
LED
= 3.6 V
= 22 mH
= 1.0 mF
Load
Load
75 mA
7.0 V (Typ.)
60 mA
10.5 V (Typ.)
D1
LED
D2
LED
Resistor
D1
LED
D2
LED
D3
LED
Sense
D3
LED
D4
LED
D4
LED
D5
LED
D6
LED
GND
D5
LED
D6
LED
R1
2.7 W
D7
LED
D8
LED
D9
LED
D7
LED
D8
LED
D10
LED
D11
LED
D12 LED
D9
LED
D10 LED
D13 LED
D14 LED
D15 LED
Sense
Resistor
Figure 36. Examples of Possible LED Arrangements
R1
3.3 W
GND
http://onsemi.com
20
S1
3 2 1
ENABLE
J1
VBAT
J2
GROUND
V
bat
GND
EN
GND
TP2 FB
GND
1 mF/10 V
GND
C1
FB
NCP9003
U1
4
EN
V
2
GND
3
V
FB
NCP9003
bat
out
V
bat
JP1 Isense
C3
GND
1 mF/6.3 V
5
L1
22 mH
V
1
out
D1
MBR0530
TP3
V
out
I
out
1 mF/25 V
C2
TP4
V
SW
GND
LW E67CD3LW E67CD4LW E67CD5LW E67C
D2
GND
Z1
GND
R1
51R
Note: Use Jumper JP2 to JP3 to adjust the number of LED in the operating string
Figure 37. NCP9003 Demo Board Schematic Diagram
2
JP2 JUMP_6
1
2
JP3 JUMP_6
1
http://onsemi.com
21
0.05 (0.002)
S
H
D
54
123
L
G
A
NCP9003
PACKAGE DIMENSIONS
TSOP5
SN SUFFIX
CASE 48302
ISSUE C
B
C
K
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. MAXIMUM LEAD THICKNESS INCLUDES LEAD FINISH THICKNESS. MINIMUM LEAD THICKNESS IS THE MINIMUM THICKNESS OF BASE MATERIAL.
4. A AND B DIMENSIONS DO NOT INCLUDE MOLD FLASH, PROTRUSIONS, OR GATE BURRS.
DIM MIN MAX MIN MAX
A 2.90 3.10 0.1142 0.1220 B 1.30 1.70 0.0512 0.0669
J
M
C 0.90 1.10 0.0354 0.0433 D 0.25 0.50 0.0098 0.0197 G 0.85 1.05 0.0335 0.0413 H 0.013 0.100 0.0005 0.0040
J 0.10 0.26 0.0040 0.0102
K 0.20 0.60 0.0079 0.0236
L 1.25 1.55 0.0493 0.0610
M 0 10 0 10
__ _ _
S 2.50 3.00 0.0985 0.1181
INCHESMILLIMETERS
SOLDERING FOOTPRINT*
1.9
0.95
0.037
1.0
0.039
*For additional information on our PbFree strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
0.074
0.028
0.7
2.4
0.094
SCALE 10:1
mm
ǒ
inches
Ǔ
PUBLICATION ORDERING INFORMATION
LITERATURE FULFILLMENT:
Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA
Phone: 3036752175 or 8003443860 Toll Free USA/Canada Fax: 3036752176 or 8003443867 Toll Free USA/Canada Email: orderlit@onsemi.com
N. American Technical Support: 8002829855 Toll Free
USA/Canada
Europe, Middle East and Africa Technical Support:
Phone: 421 33 790 2910
Japan Customer Focus Center
Phone: 81−3−5773−3850
http://onsemi.com
22
ON Semiconductor Website: www.onsemi.com
Order Literature: http://www.onsemi.com/orderlit
For additional information, please contact your local Sales Representative
NCP9003/D
Loading...