ON Semiconductor NCP1030, NCP1031 Technical data

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NCP1030, NCP1031
Low Power PWM Controller with On−Chip Power Switch and Startup Circuits for 48V Telecom Systems
The NCP1030 and NCP1031 are a family of miniature high−voltage monolithic switching regulators with on−chip Power Switch and Startup Circuits. The NCP103x family incorporates in a single IC all the active power, control logic and protection circuitry required to implement, with minimal external components, several switching regulator applications, such as a secondary side bias supply or a low power dc−dc converter. This controller family is i deally s uited f or 4 8 V t elecom, 4 2 V a utomotive and 12 V input applications. The NCP103x can be configured in any single−ended topology such as forward or flyback. The NCP1030 is targeted for applications requiring up to 3 W, and the NCP1031 is targeted for applications requiring up to 6 W.
The internal error amplifier allows the NCP103x family to be easily configured for secondary or primary side regulation operation in isolated and non−isolated configurations. The fixed frequency o scillator is optimized for operation up to 1 MHz and is capable of external frequency synchronization, providing additional design flexibility. In addition, the NCP103x incorporates individual line undervoltage and overvoltage detectors, cycle by cycle current limit and thermal shutdown to protect the controller under fault conditions. The preset current limit thresholds eliminate the need for external sensing components.
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1
8
1
1030/N1031 = Specific Device Code A = Assembly Location L = Wafer Lot Y = Year W = Work Week
Micro8 DM SUFFIX CASE 846A
SO−8 D SUFFIX CASE 751
MARKING
DIAGRAMS
8
1030 AYW
1
8
N1031
ALYW
1
Features
On Chip High 200 V Power Switch Circuit and Startup Circuit
Internal Startup Regulator with Auxiliary Winding Override
Operation up to 1 MHz
External Frequency Synchronization Capability
Frequency Fold−down Under Fault Conditions
Trimmed ± 2% Internal Reference
Line Undervoltage and Overvoltage Detectors
Cycle by Cycle Current Limit Using SENSEFET
Active LEB Circuit
Overtemperature Protection
Internal Error Amplifier
T ypical Applications
Secondary Side Bias Supply for Isolated dc−dc Converters
Stand Alone Low Power dc−dc Converter
Low Power Bias Supply
Low Power Boost Converter
PIN CONNECTIONS
1
GND
2
C
T
3
V
FB
COMP
Device Package Shipping
NCP1030DMR2 Micro8 4000/Tape & Reel NCP1031DR2 SO−8
†For information on tape and reel specifications,
including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D.
4
(Top View)
ORDERING INFORMATION
8
V
DRAIN
7
V
CC
6
UV
5
OV
2500/Tape & Reel
Semiconductor Components Industries, LLC, 2004
August, 2004 − Rev. 4
1 Publication Order Number:
NCP1030/D
NCP1030, NCP1031
GND
C
VFB
COMP
Internal Bias
T
10 V
Error Amplifier
10 V
10 V
I
I2 = 3I
− +
+
2.5 V
2 k
1
1
Current Limit
Comparator
CT Ramp
+
3.0 V/3.5 V
One Shot
IO
Pulse
− +
PWM Comparator
4.5 V
R
SENSE
LEB
− +
+
50 mV
SQ
Reset
Dominant
Latch
R
PWM Latch
7.5 V/10 V
Thermal
Shutdown
Q
+
Reset
Dominant
Latch
− +
− +
S
R
Disable
+
2.5 V
10 V
+
− +
+
+
10 V
10 V
6.5 V
I
START
16 V
V
DRAIN
V
CC
UV
OV
Figure 1. NCP1030/31 Functional Block Diagram
FUNCTIONAL PIN DESCRIPTION
Pin Name Function Description
1 GND Ground Ground reference pin for the circuit. 2 C
3 V
T
FB
4 COMP Error Amplifier Compensation Requires external compensation network between COMP and VFB pins. This pin is
5 OV Line Overvoltage Shutdown Line voltage (Vin) is scaled down using an external resistor divider such that the OV
6 UV Line Undervoltage Shutdown Line voltage is scaled down using an external resistor divider such that the UV
7 V
8 V
CC
DRAIN
Oscillator Frequency
Selection
An external capacitor connected to this pin sets the oscillator frequency up to 1 MHz. The oscillator can be synchronized to a higher frequency by charging or discharging C
to trip the internal 3.0 V/3.5 V comparator. If a fault condition exists, the power
T
switch is disabled and the frequency is reduced by a factor of 7.
Feedback Input The regulated voltage is scaled down to 2.5 V by means of a resistor divider.
Regulation is achieved by comparing the scaled voltage to an internal 2.5 V reference.
effectively grounded if faults are present.
voltage reaches 2.5 V when line voltage reaches its maximum operating voltage.
voltage reaches 2.5 V when line voltage reaches its minimum operating voltage.
Supply Voltage This pin is connected to an external capacitor for energy storage. During Turn−On, the
startup circuit sources current to charge the capacitor connected to this pin. When the
, the startup circuit turns OFF and the power switch is
CC(on)
should not exceed 16 V.
CC
should not exceed 200 V.
DRAIN
Power Switch and
Startup Circuits
supply voltage reaches V enabled if no faults are present. An external winding is used to supply power after initial startup to reduce power dissipation. V
This pin directly connects the Power Switch and Startup Circuits to one of the transformer windings. The internal High Voltage Power Switch Circuit is connected between this pin and ground. V
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NCP1030, NCP1031
CT Ramp
C
Charge
T
Signal
PWM
Comparator
Output
PWM Latch
Output
Power Switch
Circuit Gate Drive
Leading Edge
Blanking Output
V
COMP Voltage
Current Limit Propagation Delay
Current Limit Threshold
Normal PWM Operating Range Output Overload
Figure 2. Pulse Width Modulation Timing Diagram
CC(on)
V
CC(off)
V
CC(reset)
I
START
0 mA
3.0 V
2.5 V
V
DRAIN
0 V
V
UV
0 V
V
FB
0 V
0 V
Power−up &
Normal Operation
Output Overload
standby Operation
Figure 3. Auxiliary Winding Operation with Output Overload Timing Diagram
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NCP1030, NCP1031
MAXIMUM RATINGS
Rating Symbol Value Unit
Power Switch and Startup Circuits Voltage V Power Switch and Startup Circuits Input Current
− NCP1030
DRAIN
I
DRAIN
− NCP1031 VCC Voltage Range V All Other Inputs/Outputs Voltage Range V VCC and All Other Inputs/Outputs Current I Operating Junction Temperature T Storage Temperature T
CC
IO
IO
J
stg
Power Dissipation (TJ = 25°C, 2.0 Oz., 1.0 Sq Inch Printed Circuit Copper Clad)
DM Suffix, Plastic Package Case 846A D Suffix, Plastic Package Case 751
Thermal Resistance, Junction to Air (2.0 Oz. Printed Circuit Copper Clad)
DM Suffix, Plastic Package Case 846A
R
JA
0.36 Sq. Inch
1.0 Sq. Inch
D Suffix, Plastic Package Case 751
0.36 Sq. Inch
1.0 Sq. Inch
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously . If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
A.This device contains ESD protection circuitry and exceeds the following tests:
Pins 1−7: Human Body Model 2000V per MIL−STD−883, Method 3015.
Pins 1−7: Machine Model Method 200 V.
Pin 8 is connected to t he H igh Voltage Startup and Power Switch Circuits a nd rated only to the maximum voltage rating o f t he p art, or 2 00V.
B.This device contains Latchup protection and exceeds 100 mA per JEDEC Standard JESD78.
−0.3 to 200 V A
1.0
2.0
−0.3 to 16 V
−0.3 to 10 V 100 mA
−40 to 125 °C
−55 to 150 °C W
0.69
0.93 °C/W
181 162
135 117
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NCP1030, NCP1031
DC ELECTRICAL CHARACTERISTICS (V
V
= 2.5 V, TJ = −40°C to 125°C, typical values shown are for TJ = 25°C unless otherwise noted.) (Note 1)
COMP
Characteristics
= 48 V, VCC = 12 V, CT = 560 pF, VUV = 3 V, VOV = 2 V, VFB = 2.3 V,
DRAIN
Symbol Min Typ Max Unit
STARTUP CONTROL
Startup Circuit Output Current (VFB = V
NCP1030
T
= 25°C
J
T
= −40°C to 125°C
J
V
= 0 V
CC
= V
V
CC
= 0 V
V
CC
V
= V
CC
CC(on)
CC(on)
− 0.2 V
− 0.2 V
COMP
)
I
START
10
6.0
8.0
2.0
12.5
8.6
15 12
16 13
NCP1031
T
= 25°C
J
T
J
V
= 0 V
CC
V
= V
CC
= −40°C to 125°C
V
= 0 V
CC
= V
V
CC
CC(on)
CC(on)
− 0.2 V
− 0.2 V
13
8.0 11
4.0
16 12
19 16
21 18
VCC Supply Monitor (VFB = 2.7 V)
Startup Threshold Voltage (V Minimum Operating V Hysteresis Voltage
CC
Undervoltage Lockout Threshold Voltage, VCC Decreasing (VFB = V Minimum Startup Voltage (Pin 8)
I
= 0.5 mA, VCC =V
START
Increasing)
CC
After Turn−on (VCC Increasing)
− 0.2 V
CC(on)
COMP
) V
V
V
CC(on)
V
CC(off)
V
CC(hys)
CC(reset)
START(min)
9.6
7.0
10.2
7.6
2.6
10.6
8.0
6.0 6.6 7.0 V
16.8 18.5
ERROR AMPLIFIER
Reference Voltage (V
TJ = 25°C T
= −40°C to 125°C
J
Line Regulation (VCC = 8 V to 16 V, TJ = 25°C) REG Input Bias Current (VFB = 2.3 V) I COMP Source Current I COMP Sink Current (VFB = 2.7 V) I COMP Maximum Voltage (I COMP Minimum Voltage (I Open Loop Voltage Gain A
= VFB, Follower Mode)
COMP
= 0 A) V
SRC
= 0 A, VFB = 2.7 V) V
SNK
V
REF
LINE VFB SRC SNK
C(max)
C(min)
VOL
2.45
2.40
2.5
2.5
2.55
2.60
1.0 5.0 mV
0.1 1.0 A
80 110 140 A
200 550 900 A
4.5 V
1.0 V
80 dB
Gain Bandwidth Product GBW 1.0 MHz
LINE UNDER/OVERVOLTAGE DETECTOR
Undervoltage Lockout (V
Voltage Threshold (Vin Increasing)
FB
= V
Voltage Hysteresis Input Bias Current
Overvoltage Lockout (VFB = V
Voltage Threshold (Vin Increasing) Voltage Hysteresis Input Bias Current
COMP
COMP
)
V
V
UV(hys)
I
UV
UV
2.400
0.075
2.550
0.175 0
2.700
0.275
1.0
)
V
V
OV(hys)
I
OV
OV
2.400
0.075
2.550
0.175 0
2.700
0.275
1.0
1. Production testing for NCP1030DMR2 is performed at 25°C only; limits at −40°C and 125°C are guaranteed by design.
mA
V
V
V
V V
A
V V
A
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NCP1030, NCP1031
DC ELECTRICAL CHARACTERISTICS (V
V
= 2.5 V, TJ = −40°C to 125°C, typical values shown are for TJ = 25°C unless otherwise noted.) (Note 2)
COMP
Characteristics
= 48 V, VCC = 12 V, CT = 560 pF, VUV = 3 V, VOV = 2 V, VFB = 2.3 V,
DRAIN
Symbol Min Typ Max Unit
OSCILLATOR
Frequency (CT = 560 pF, Note 3)
TJ = 25°C T
= −40°C to 125°C
J
Frequency (CT = 100 pF) f Charge Current (VCT = 3.25 V) I Discharge Current (VCT = 3.25 V) I
f
OSC1
OSC2 CT(C) − CT(D)
275 260
300
800 kHz 215 A 645 A
Oscillator Ramp
Peak Valley
Vrpk V
rvly
3.5
3.0
PWM COMPARATOR
Maximum Duty Cycle
DC
MAX
70 75 80 %
POWER SWITCH CIRCUIT
Power Switch Circuit On−State Resistance (I NCP1030
T
= 25°C
J
T
= 125°C
NCP1031
J
T
= 25°C
J
= 125°C
T
J
Power Switch Circuit and Startup Circuit Breakdown Voltage
(ID = 100 A, TJ = 25°C)
Power Switch Circuit and Startup Circuit Off−State Leakage Current (V
= 200 V, VUV = 2.0 V)
DRAIN
T
= 25°C
J
T
= −40 to 125°C
J
= 100 mA)
D
R
DS(on)
V
(BR)DS
I
DS(off)
4.1
6.0
2.1
3.5
200
13
Switching Characteristics (VDS = 48 V, RL = 100 )
Rise Time Fall Time
t
r
t
f
22 24
CURRENT LIMIT AND OVER TEMPERATURE PROTECTION
Current Limit Threshold (T
NCP1030 (di/dt = 0.5 A/s)
= 25°C)
J
NCP1031 (di/dt = 1.0 A/s)
Propagation Delay, Current Limit Threshold to Power Switch Circuit Output
(Leading Edge Blanking plus Current Limit Delay)
I
t
LIM
PLH
350 700
515
1050
100
Thermal Protection (Note 4)
Shutdown Threshold (TJ Increasing) Hysteresis
T
SHDN
T
HYS
125
150
45
TOTAL DEVICE
Supply Current After UV Turn−On
Power Switch Enabled Power Switch Disabled
Non−Fault condition (V Fault Condition (V
FB
= 2.7 V, V
FB
= 2.7 V)
UV
= 2.0 V)
I I
I
CC1
CC2 CC3
2.0
3.0
1.5
0.65
2. Production testing for NCP1030DMR2 is performed at 25°C only; limits at −40°C and 125°C are guaranteed by design.
3. Oscillator frequency can be externally synchronized to the maximum frequency of the device.
4. Guaranteed by design only.
325
kHz
325
V
7.0 12
3.0
6.0
V
A
25 50
ns
mA
680
1360
ns
°C
mA
4.0
2.0
1.2
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