ON Semiconductor MC34262, MC33262 Technical data

MC34262, MC33262
Power Factor Controllers
The MC34262/MC33262 are active power factor controllers specifically designed for use as a preconverter in electronic ballast and in off−line power converter applications. These integrated circuits feature an internal startup timer for stand−alone applications, a one quadrant multiplier for near unity power factor, zero current detector to ensure critical conduction operation, transconductance error amplifier, quickstart circuit for enhanced startup, trimmed internal bandgap reference, current sensing comparator, and a totem pole output ideally suited for driving a power MOSFET.
Also included are protective features consisting of an overvoltage comparator to eliminate runaway output voltage due to load removal, input undervoltage lockout with hysteresis, cycle−by−cycle current limiting, multiplier output clamp that limits maximum peak switch current, an RS latch for single pulse metering, and a drive output high state clamp for MOSFET gate protection. These devices are available in dual−in−line and surface mount plastic packages.
Features
Overvoltage Comparator Eliminates Runaway Output Voltage
Internal Startup Timer
One Quadrant Multiplier
Zero Current Detector
Trimmed 2% Internal Bandgap Reference
Totem Pole Output with High State Clamp
Undervoltage Lockout with 6.0 V of Hysteresis
Low Startup and Operating Current
Supersedes Functionality of SG3561 and TDA4817
Pb−Free Packages are Available
Zero Current Detector
2.5V
Reference
Undervoltage
Lockout
Zero Current Detect Input
5
V
CC
8
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POWER FACTOR
CONTROLLERS
MARKING
DIAGRAMS
8
PDIP−8
P SUFFIX
8
1
8
1
CASE 626
SOIC−8 D SUFFIX CASE 751
x = 3 or 4 A = Assembly Location WL, L = Wafer Lot YY, Y = Year WW, W = Work W eek
PIN CONNECTIONS
MC3x262P
AWL
YYWW
1
8
3x262 ALYW
1
Multiplier,
Latch, PWM, Timer,
&
Logic
Multiplier
Input
3
6
GND
Multiplier
Compensation
Figure 1. Simplified Block Diagram
Semiconductor Components Industries, LLC, 2004
July, 2004 − Rev. 7
Error Amp
2
Overvoltage Comparator
+
1.08 V
Quickstart
Voltage Feedback
Drive Output
7
Current Sense Input
4
ref
+
V
ref
Voltage Feedback
1
Input
1 Publication Order Number:
Compensation
Multiplier Input Current Sense
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 17 of this data sheet.
Input
Input
1
2
3
4
(Top View)
V
8
CC
7
Drive Output
GN
6
D
Zero Current
5
Detect Input
MC34262/D
MC34262, MC33262
MAXIMUM RATINGS
Rating Symbol Value Unit
Total Power Supply and Zener Current (ICC + IZ) 30 mA Output Current, Source or Sink (Note 1) I Current Sense, Multiplier, and Voltage Feedback Inputs V Zero Current Detect Input
O
in
I
in
High State Forward Current Low State Reverse Current
Power Dissipation and Thermal Characteristics
P Suffix, Plastic Package, Case 626
Maximum Power Dissipation @ TA = 70°C Thermal Resistance, Junction−to−Air
P
D
R
JA
D Suffix, Plastic Package, Case 751
Maximum Power Dissipation @ TA = 70°C
Thermal Resistance, Junction−to−Air Operating Junction Temperature T Operating Ambient Temperature (Note 3)
P
D
R
JA J
T
A
MC34262 MC33262
Storage Temperature T
stg
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
500 mA
−1.0 to +10 V mA
50
−10
800 100
450 178
mW
°C/W
mW
°C/W
+150 °C
°C
0 to + 85
− 40 to +105
− 65 to +150 °C
ELECTRICAL CHARACTERISTICS (V
= 12 V (Note 2), for typical values TA = 25°C, for min/max values T
CC
ambient temperature range that applies (Note 3), unless otherwise noted.)
Characteristic Symbol Min Typ Max Unit
ERROR AMPLIFIER
Voltage Feedback Input Threshold
TA = 25°C TA = T
low
to T
(VCC = 12 V to 28 V)
high
Line Regulation (VCC = 12 V to 28 V , TA = 25°C) Reg Input Bias Current (VFB = 0 V) I Transconductance (TA = 25°C) g Output Current
Source (VFB = 2.3 V) Sink (VFB = 2.7 V)
Output Voltage Swing
High State (VFB = 2.3 V) Low State (VFB = 2.7 V)
OVERVOLTAGE COMPARA TOR
Voltage Feedback Input Threshold V
MULTIPLIER
Input Bias Current, Pin 3 (V
= 0 V) I
FB
Input Threshold, Pin 2 V
1. Maximum package power dissipation limits must be observed.
2. Adjust VCC above the startup threshold before setting to 12 V .
3. T
=0°C for MC34262 T
low
= −40°C for MC33262 = +105°C for MC33262.
= +85°C for MC34262
high
V
I
V
OH(ea)
V
OL(ea)
FB(OV)
th(M)
FB
IB
O
IB
is the operating
A
V
line
2.465
2.44
1.0 10 mV
2.5
2.535
2.54
− 0.1 − 0.5 A
m
80 100 130 mho
A
10 10
− V
5.8
1.065 V
FB
6.4
1.7
1.08 V
FB
2.4
1.095 V
FB
V
− 0.1 − 0.5 A
1.05 V
OL(EA)
1.2 V
OL(EA)
V
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MC34262, MC33262
ELECTRICAL CHARACTERISTICS (continued) (V
= 12 V (Note 5), for typical values TA = 25°C, for min/max values T
CC
operating ambient temperature range that applies (Note 6), unless otherwise noted.)
Characteristic Symbol Min Typ Max Unit
MULTIPLIER
Dynamic Input Voltage Range
Multiplier Input (Pin 3) Compensation (Pin 2)
Multiplier Gain (V
Pin 3
= 0.5 V , V
Pin 2
= V
+ 1.0 V) (Note 7) K 0.43 0.65 0.87 1/V
th(M)
V V
Pin 3 Pin 2
ZERO CURRENT DETECTOR
Input Threshold Voltage (Vin Increasing) V Hysteresis (Vin Decreasing) V
th
H
Input Clamp Voltage
High State (I Low State (I
= + 3.0 mA)
DET
= − 3.0 mA)
DET
V
IH
V
IL
CURRENT SENSE COMPARATOR
Input Bias Current (V Input Offset V oltage (V Maximum Current Sense Input Threshold (Note 8) V Delay to Output t
= 0 V) I
Pin 4
Pin 2
= 1.1 V , V
= 0 V) V
Pin 3
IB
IO
th(max)
PHL(in/out)
DRIVE OUTPUT
Output Voltage (VCC = 12 V)
Low State (I
Low State (I
High State (I
High State (I
Output Voltage (VCC = 30 V) High State (I
Output Voltage Rise T ime (CL = 1.0 nF) t Output Voltage Fall T ime (CL = 1.0 nF) t Output Voltage with UVLO Activated
(VCC = 7.0 V , I
= 20 mA)
Sink
= 200 mA)
Sink
= 20 mA)
Source
= 200 mA)
Source
= 20 mA, CL = 15 pF)
Source
= 1.0 mA)
Sink
V
V
V
O(max)
V
O(UVLO)
OL
OH
r
f
RESTART TIMER
Restart Time Delay t
DLY
UNDERVOLTAGE LOCKOUT
Startup Threshold (VCC Increasing) V Minimum Operating Voltage After T urn−On (VCC Decreasing) V Hysteresis V
th(on)
Shutdown
H
TOTAL DEVICE
Power Supply Current
I
CC
Startup (VCC = 7.0 V) Operating Dynamic Operating (50 kHz, CL = 1.0 nF)
Power Supply Zener Voltage (ICC = 25 mA) V
Z
4. Maximum package power dissipation limits must be observed.
5. Adjust VCC above the startup threshold before setting to 12 V .
6. T
=0°C for MC34262 T
low
= −40°C for MC33262 = +105°C for MC33262.
7. K
Pin 4 Threshold
V
Pin 3(VPin2
V
th(M )
)
8. This parameter is measured with VFB = 0 V , and V
= +85°C for MC34262
high
= 3.0 V .
Pin 3
V
(V
th(M)
0 to 2.5
th(M)
+ 1.0)
to
V
(V
th(M)
0 to 3.5
th(M)
+ 1.5)
to
1.33 1.6 1.87 V 100 200 300 mV
6.1
0.3
6.7
0.7
1.0
− 0.15 −1.0 A
9.0 25 mV
1.3 1.5 1.8 V
200 400 ns
9.8
7.8
0.3
2.4
10.3
8.4
0.8
3.3
14 16 18
50 120 ns
50 120 ns
0.1 0.5 V
200 620 s
11.5 13 14.5 V
7.0 8.0 9.0 V
3.8 5.0 6.2 V
0.25
6.5
9.0
0.4 12 20
30 36 V
A
is the
V
V
V
V
mA
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MC34262, MC33262
0 V/DIV
1.6 0.08 VCC = 12 V
1.4
T
= 25°C
A
1.2
V
= 3.75 V
1.0
0.8
0.6
Pin 2
V
= 3.5 V
Pin 2
V
= 3.25 V
Pin 2
V
= 3.0 V
Pin 2
V
V
Pin 2
V
Pin 2
Pin 2
= 2.75 V
= 2.5 V
= 2.25 V
0.4
0.2
, CURRENT SENSE PIN 4 THRESHOLD (V)
0
CS
1.4−0.2 3.80.6 2.2 3.0
V
Pin 2
= 2.0 V
VM, MULTIPLIER PIN 3 INPUT VOLTAGE (V)
Figure 2. Current Sense Input Threshold
versus Multiplier Input
4.0
VCC = 12 V Pins 1 to 2
0
−4.0
−8.0
V
= 3.75 V
Pin 2
V
= 3.5 V
Pin 2
0.07 V
= 3.25 V
Pin 2
0.06
V
= 3.0 V
Pin 2
V
= 2.75 V
Pin 2
0.05
0.04
0.03
0.02
0.01
, CURRENT SENSE PIN 4 THRESHOLD (V)
0
CS
V
−0.12
−0.06 0.06 0.12 0.18 0.240 VM, MULTIPLIER PIN 3 INPUT VOLTAGE (V)
Figure 3. Current Sense Input Threshold
versus Multiplier Input, Expanded View
)
FB
110
109
108
VCC = 12 V T
= 25°C
A
V
= 2.5 V
Pin 2
V
= 2.25 V
Pin 2
V
= 2.0 V
Pin 2
VCC = 12 V
−12
−16
, VOLTAGE FEEDBACK THRESHOLD CHANGE (mV) V
−55
FB
V
−25 0 25 50 75 100 125
T
, AMBIENT TEMPERATURE (°C)
A
Figure 4. Voltage Feedback Input Threshold
Change versus Temperature
120
100
, TRANSCONDUCTANCE (mho)
m
g
Phase
VCC = 12 V VO = 2.5 V to 3.5 V
Transconductance
RL = 100 k to 3.0 V CL = 2.0 pF
80
T
= 25°C
A
60
40
20
0
3.0 k 10 k 30 k 100 k 300 k 1.0 M 3.0 M f, FREQUENCY (Hz)
107
, OVERVOLTAGE INPUT THRESHOLD (%V
106
FB(OV)
−55
V
Figure 5. Overvoltage Comparator Input
0
4.00 V
30
60
3.25 V
90
120
150
2.50 V
, EXCESS PHASE (DEGREES)
180
−25 0 25 50 75 100
T
, AMBIENT TEMPERATURE (°C)
A
Threshold versus Temperature
VCC = 12 V RL = 100 k CL = 2.0 pF T
= 25°C
A
5.0 s/DIV
125
Figure 6. Error Amp Transconductance and
Phase versus Frequency
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Figure 7. Error Amp Transient Response
4
MC34262, MC33262
0
5.0 V/DIV100 mA/DIV
1.80 VCC = 12 V
1.76
1.72
Voltage
Current
1.68
, QUICKSTART CHARGE VOLTAGE (V)
chg
V
1.64
−55 −25 0 25 50 75 100 125
T
, AMBIENT TEMPERATURE (°C)
A
Figure 8. Quickstart Charge Current
versus Temperature
1.7
Upper Threshold
(Vin, Increasing)
1.6
VCC = 12 V
900
800
700
600
500
800
VCC = 12 V
700
600
500
, RESTART TIME DELAY (s)
DLY
t
, QUICKSTART CHARGE CURRENT (A)
chg
I
400
−55
−25 0 25 50 75 100 125 T
, AMBIENT TEMPERATURE (°C)
A
Figure 9. Restart Timer Delay
versus Temperature
−2.0
−4.0
0
Source Saturation
(Load to Ground)
V
CC
VCC = 12 V 80 s Pulsed Load 120 Hz Rate
, THRESHOLD VOLTAGE (V)
th
V
90%
10%
1.5
1.4 Lower Threshold
(Vin, Decreasing)
1.3
−55
−25 0 25 50 75 100 125 T
, AMBIENT TEMPERATURE (°C)
A
Figure 10. Zero Current Detector Input
Threshold Voltage versus Temperature
VCC = 12 V CL = 1.0 nF
T
= 25°C
A
−6.0
4.0 Sink Saturation
2.0
, OUTPUT SATURATION VOLTAGE (V)
sat
V
0
0 80 160 240 32
(Load to VCC)
GND
IO, OUTPUT LOAD CURRENT (mA)
Figure 11. Output Saturation Voltage
versus Load Current
, OUTPUT VOLTAGE
O
VCC = 12 V
CL = 15 pF
T
= 25°C
A
100 ns/DIV
CC
I
100 ns/DIV
Figure 12. Drive Output Waveform Figure 13. Drive Output Cross Conduction
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, SUPPLY CURRENT V
MC34262, MC33262
16
12
8.0
VFB = 0 V
, SUPPLY CURRENT (mA)
4.0
CC
I
0
0 10203040
VCC, SUPPLY VOLTAGE (V)
Current Sense = 0 V Multiplier = 0 V CL = 1.0 nF f = 50 kHz T
= 25°C
A
Figure 14. Supply Current
versus Supply Voltage
FUNCTIONAL DESCRIPTION
Introduction
With the goal of exceeding the requirements of legislation on line−current harmonic content, there is an ever increasing demand for an economical method of obtaining a unity power factor. This data sheet describes a monolithic control IC that was specifically designed for power factor control with minimal external components. It offers the designer a simple, cost−effective solution to obtain the benefits of active power factor correction.
Most electronic ballasts and switching power supplies use a bridge rectifier and a bulk storage capacitor to derive raw dc voltage from the utility ac line, Figure 15.
14
13
12
11
10
, SUPPLY VOLTAGE (V)
9.0
CC
V
8.0
7.0
−55 −25 0 25 50 75 100 125
Startup Threshold
(VCC Increasing)
Minimum Operating Threshold
(VCC Decreasing)
T
, AMBIENT TEMPERATURE (°C)
A
Figure 15. Undervoltage Lockout Thresholds
versus Temperature
frequency switching converter for the power processing, with the boost converter being the most popular topology, Figure 17. Since active input circuits operate at a frequency much higher than that of the ac line, they are smaller, lighter in weight, and more efficient than a passive circuit that yields similar results. With proper control of the preconverter, almost any complex load can be made to appear resistive to the ac line, thus significantly reducing the harmonic current content.
V
pk
Rectifiers Converter
AC
Line
+
Bulk Storage Capacitor
Load
Figure 16. Uncorrected Power Factor Circuit
This simple rectifying circuit draws power from the line when the instantaneous ac voltage exceeds the capacitor voltage. This occurs near the line voltage peak and results in a high charge current spike, Figure 16. Since power is only taken near the line voltage peaks, the resulting spikes of current are extremely nonsinusoidal with a high content of harmonics. This results in a poor power factor condition where the apparent input power is much higher than the real power. Power factor ratios of 0.5 to 0.7 are common.
Power factor correction can be achieved with the use of either a passive or an active input circuit. Passive circuits usually contain a combination of large capacitors, inductors, and rectifiers that operate at the ac line frequency. Active circuits incorporate some form of a high
Rectified
DC
0
AC Line
Voltage
0
AC Line
Current
Line Sag
Figure 17. Uncorrected Power Factor
Input Waveforms
The MC34262, MC33262 are high performance, critical conduction, current−mode power factor controllers specifically designed for use in off−line active preconverters. These devices provide the necessary features required to significantly enhance poor power factor loads by keeping the ac line current sinusoidal and in phase with the line voltage.
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