ON Semiconductor LM2576 Technical data

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LM2576
3.0 A, 15 V, Step−Down Switching Regulator
These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the LM2576 are offered by several different inductor manufacturers.
Since the LM2576 converter is a switch−mode power supply, its efficiency is significantly higher in comparison with popular three−terminal linear regulators, especially with higher input voltages. In many cases, the power dissipated is so low that no heatsink is required or its size could be reduced dramatically.
A standard series of inductors optimized for use with the LM2576 are available from several different manufacturers. This feature greatly simplifies the design of switch−mode power supplies.
The LM2576 features include a guaranteed ±4% tolerance on output voltage within specified input voltages and output load conditions, and ±10% on the oscillator frequency (±2% over 0°C to 125°C). External shutdown is included, featuring 80 mA (typical) standby current. The output switch includes cycle−by−cycle current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions
Adjustable Version Output Voltage Range, 1.23 to 37 V ±4%
Maximum Over Line and Load Conditions
Guaranteed 3.0 A Output Current
Wide Input Voltage Range
Requires Only 4 External Components
52 kHz Fixed Frequency Internal Oscillator
TTL Shutdown Capability, Low Power Standby Mode
High Efficiency
Uses Readily Available Standard Inductors
Thermal Shutdown and Current Limit Protection
Moisture Sensitivity Level (MSL) Equals 1
Pb−Free Packages are Available
Applications
Simple High−Efficiency Step−Down (Buck) Regulator
Efficient Pre−Regulator for Linear Regulators
On−Card Switching Regulators
Positive to Negative Converter (Buck−Boost)
Negative Step−Up Converters
Power Supply for Battery Chargers
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1
5
Heatsink surface connected to Pin 3
1
5
Pin 1. V
2. Output
3. Ground
4. Feedback
5. ON/OFF
1
5
Heatsink surface (shown as terminal 6 in case outline drawing) is connected to Pin 3
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 24 of this data sheet.
DEVICE MARKING INFORMATION
See general marking information in the device marking section on page 25 of this data sheet.
TO−220
TV SUFFIX
CASE 314B
TO−220
T SUFFIX
CASE 314D
in
D2PAK
D2T SUFFIX
CASE 936A
© Semiconductor Components Industries, LLC, 2006
January, 2006 − Rev. 8
1 Publication Order Number:
LM2576/D
Typical Application (Fixed Output Voltage Versions)
Unregulated
DC Input
LM2576
Feedback
L1
100 mH
D1 1N5822
Driver
Thermal
Shutdown
C
out
1000 mF
1.0 Amp Switch
5.0 V Regulated Output 3.0 A Load
ON/OFF
5
Voltage Versions
For adjustable version R1 = open, R2 = 0 W
Output
2 GND
3
Output
3.3 V
5.0 V
D1
12 V 15 V
L1
R2
(W)
1.7 k
3.1 k
8.84 k
11.3 k
Regulated
Output
V
out
C
out
Load
/OFF5
4
Output
2
7.0 V − 40 V
Unregulated
DC Input
C
100 mF
+V
in
LM2576
1
in
GN
3ON
D
Representative Block Diagram and Typical Application
+V
in
1
C
in
4
Feedback
R2
Fixed Gain Error Amplifier
R1
1.0 k
Freq Shift
18 kHz
1.235 V
Band−Gap
Reference
3.1 V Internal
Comparator
52 kHz
Oscillator
Regulator
ON/OFF
Current
Limit
Latch
Reset
This device contains 162 active transistors.
Figure 1. Block Diagram and Typical Application
MAXIMUM RATINGS
Rating Symbol Value Unit
Maximum Supply Voltage V
in
ON/OFF Pin Input Voltage −0.3 V V +V Output Voltage to Ground (Steady−State) −1.0 V Power Dissipation
Case 314B and 314D (TO−220, 5−Lead) P
Thermal Resistance, Junction−to−Ambient Thermal Resistance, Junction−to−Case
Case 936A (D2PAK) P
Thermal Resistance, Junction−to−Ambient
Thermal Resistance, Junction−to−Case Storage Temperature Range T Minimum ESD Rating (Human Body Model: C = 100 pF, R = 1.5 kW)
D
R
q
JA
R
q
JC D
R
q
JA
R
q
JC
stg
2.0 kV Lead Temperature (Soldering, 10 seconds) 260 °C Maximum Junction Temperature T
J
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
45 V
in
Internally Limited W
65 °C/W
5.0 °C/W
Internally Limited W
70 °C/W
5.0 °C/W
−65 to +150 °C
150 °C
V
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LM2576
OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee
specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.)
Rating Symbol Value Unit
Operating Junction Temperature Range T Supply Voltage V
J
in
SYSTEM PARAMETERS (Note 1 Test Circuit Figure 15)
ELECTRICAL CHARACTERISTICS
for the 12 V version, and Vin = 30 V for the 15 V version. I operating junction temperature range that applies Note 2, unless otherwise noted.)
Characteristics Symbol Min Typ Max Unit
LM2576−3.3 (Note 1 Test Circuit Figure 15)
Output Voltage (Vin = 12 V, I Output Voltage (6.0 V ≤ Vin 40 V, 0.5 A I
TJ = 25°C 3.168 3.3 3.432 TJ = −40 to +125°C 3.135 3.465
Efficiency (V
= 12 V, I
in
LM2576−5 (Note 1 Test Circuit Figure 15)
Output Voltage (Vin = 12 V, I Output Voltage (8.0 V ≤ Vin 40 V, 0.5 A I
TJ = 25°C 4.8 5.0 5.2 TJ = −40 to +125°C 4.75 5.25
Efficiency (Vin = 12 V, I
LM2576−12 (Note 1 Test Circuit Figure 15)
Output Voltage (Vin = 25 V, I Output Voltage (15 V ≤ Vin 40 V, 0.5 A I
TJ = 25°C 11.52 12 12.48 TJ = −40 to +125°C 11.4 12.6
Efficiency (Vin = 15 V, I
LM2576−15 (Note 1 Test Circuit Figure 15)
Output Voltage (V
= 30 V, I
in
Output Voltage (18 V ≤ Vin 40 V, 0.5 A I
TJ = 25°C 14.4 15 15.6 T
= −40 to +125°C 14.25 15.75
J
Efficiency (Vin = 18 V, I
LM2576 ADJUSTABLE VERSION (Note 1 Test Circuit Figure 15)
Feedback Voltage (V Feedback Voltage (8.0 V ≤ Vin 40 V, 0.5 A I
TJ = 25°C 1.193 1.23 1.267 T
= −40 to +125°C 1.18 1.28
J
Efficiency (V
= 12 V, I
in
1. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576 is used as shown in the Figure 15 test circuit, system performance will be as shown in system parameters section.
2. Tested junction temperature range for the LM2576: T
Load
= 3.0 A) η 75 %
Load
Load
= 3.0 A) η 77 %
Load
Load
= 3.0 A) η 88 %
Load
Load
= 3.0 A) η 88 %
Load
= 12 V, I
in
= 3.0 A, V
Load
Load
(Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V
= 500 mA. For typical values T
Load
= 0.5 A, T
= 0.5 A, TJ = 25°C) V
= 0.5 A, TJ = 25°C) V
= 0.5 A, TJ = 25°C) V
= 0.5 A, V
= 25°C) V
J
3.0 A) V
Load
3.0 A) V
Load
3.0 A) V
Load
3.0 A) V
Load
= 5.0 V, TJ = 25°C) V
out
3.0 A, V
Load
= 5.0 V) η 77 %
out
= 5.0 V) V
out
= −40°C T
low
out out
out out
out out
out out
out out
= +125°C
high
= 25°C, for min/max values TJ is the
J
3.234 3.3 3.366 V
4.9 5.0 5.1 V
11.76 12 12.24 V
14.7 15 15.3 V
1.217 1.23 1.243 V
−40 to +125 °C 40 V
V
V
V
V
V
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LM2576
DEVICE PARAMETERS
ELECTRICAL CHARACTERISTICS (Unless otherwise specified, V
for the 12 V version, and Vin = 30 V for the 15 V version. I operating junction temperature range that applies [Note 2], unless otherwise noted.)
Characteristics Symbol Min Typ Max Unit
ALL OUTPUT VOLTAGE VERSIONS
Feedback Bias Current (V
= 5.0 V Adjustable Version Only) I
out
TJ = 25°C 25 100 TJ = −40 to +125°C 200
Oscillator Frequency Note 3 f
TJ = 25°C 52 TJ = 0 to +125°C 47 58 TJ = −40 to +125°C 42 63
Saturation Voltage (I
= 3.0 A Note 4) V
out
TJ = 25°C 1.5 1.8 TJ = −40 to +125°C 2.0
Max Duty Cycle (“on”) Note 5 DC 94 98 % Current Limit (Peak Current Notes 3 and 4) I
TJ = 25°C 4.2 5.8 6.9 TJ = −40 to +125°C 3.5 7.5
Output Leakage Current Notes 6 and 7, TJ = 25°C I
Output = 0 V 0.8 2.0 Output = −1.0 V 6.0 20
Quiescent Current Note 6 I
TJ = 25°C 5.0 9.0 TJ = −40 to +125°C 11
Standby Quiescent Current (ON/OFF Pin = 5.0 V (“off”)) I
TJ = 25°C 80 200 TJ = −40 to +125°C 400
ON/OFF Pin Logic Input Level (Test Circuit Figure 15) V
V
= 0 V V
out
TJ = 25°C 2.2 1.4 TJ = −40 to +125°C 2.4
V
= Nominal Output Voltage V
out
TJ = 25°C 1.2 1.0 TJ = −40 to +125°C 0.8
ON/OFF Pin Input Current (Test Circuit Figure 15)
ON/OFF Pin = 5.0 V (“off”), TJ = 25°C I ON/OFF Pin = 0 V (“on”), TJ = 25°C I
3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%.
4. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin.
5. Feedback (Pin 4) removed from output and connected to 0 V.
6. Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0 V versions, and +25 V for the 12 V and 15 V versions, to force the output transistor “off”.
7. V
= 40 V.
in
= 500 mA. For typical values T
Load
= 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V
in
b
osc
sat
CL
L
Q
stby
IH
IL
= 25°C, for min/max values TJ is the
J
nA
kHz
mA
mA
mA
mA
IH IL
15 30
0 5.0
V
A
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LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
1.0
Vin = 20 V
0.8 I
Load
0.6 Normalized at TJ = 25°C
0.4
0.2
0
−0.2
−0.4
−0.6
, OUTPUT VOLTAGE CHANGE (%)
out
−0.8
V
−1.0
Figure 2. Normalized Output Voltage
2.0
1.5
1.0
0.5
INPUT − OUTPUT DIFFERENTIAL (V)
0
1.4
1.2
I
= 500 mA
= 500 mA
1.0
Load
TJ = 25°C
0.8
0.6
3.3 V, 5.0 V and ADJ
0.4
0.2
0
−0.2
, OUTPUT VOLTAGE CHANGE (%)
out
−0.4
V
1251007550250−25−50 403530252015105.00
TJ, JUNCTION TEMPERATURE (°C)
−0.6
Vin, INPUT VOLTAGE (V)
Figure 3. Line Regulation
6.5
I
= 3.0 A
Load
6.0
5.5
, OUTPUT CURRENT (A) I
5.0
O
4.5
4.0
TJ, JUNCTION TEMPERATURE (°C)
I
= 500 mA
Load
TJ, JUNCTION TEMPERATURE (°C)
L1 = 150 mH R
= 0.1 W
ind
1251007550250−25−50 1251007550250−25−50
Figure 4. Dropout Voltage Figure 5. Current Limit
12 V and 15 V
Vin = 25 V
, QUIESCENT CURRENT (mA)
Q
I
8.0
6.0
4.0
20
V
= 5.0 V
18
16
out
Measured at Ground Pin TJ = 25°C
14
I
= 3.0 A
12
Load
10
I
= 200 mA
Load
403530252015105.00 1251007550250−25−50
Vin, INPUT VOLTAGE (V)
μA)
, STANDBY QUIESCENT CURRENT (
I
stby
200
180
160
140
120
100
V
= 5.0 V
ON/OFF
Vin = 40 V
80
60
Vin = 12 V
40
20
0
TJ, JUNCTION TEMPERATURE (°C)
Figure 6. Quiescent Current Figure 7. Standby Quiescent Current
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LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
, STANDBY QUIESCENT CURRENT (μA)I
NORMALIZED FREQUENCY (%)
200
180
160
140
120
100
80
60
40
20
stby
0
TJ = 25°C
Vin, INPUT VOLTAGE (V)
40302520151050 0 0.5 1.0 1.5 2.0 3.0
35 2.5
, SATURATION VOLTAGE (V)
V
sat
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
Figure 8. Standby Quiescent Current
8.0
6.0
4.0
2.0
−2.0
−4.0
−6.0
−8.0
−10
Vin = 12 V Normalized at 25°C
0
1251007550250−25−50 1251007550250−25−50
TJ, JUNCTION TEMPERATURE (°C)
, INPUT VOLTAGE (V) V
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
in
1.0
0.5
0
Figure 10. Oscillator Frequency Figure 11. Minimum Operating Voltage
−40°C
25°C
125°C
SWITCH CURRENT (A)
Figure 9. Switch Saturation Voltage
Adjustable Version Only
V
' 1.23 V
out
I
= 500 mA
Load
TJ, JUNCTION TEMPERATURE (°C)
, FEEDBACK PIN CURRENT (nA)
b
I
−100
100
−20
−40
−60
−80
80
60
40
20
0
TJ, JUNCTION TEMPERATURE (°C)
Adjustable Version Only
1251007550250−25−50
Figure 12. Feedback Pin Current
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LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
50 V
A
0
4.0 A
B
2.0 A
0
4.0 A
C
2.0 A
D
0
Figure 13. Switching Waveforms Figure 14. Load Transient Response
Vout = 15 V A: Output Pin Voltage, 10 V/DIV B: Inductor Current, 2.0 A/DIV C: Inductor Current, 2.0 A/DIV, AC−Coupled D: Output Ripple Voltage, 50 mV/dDIV, AC−Coupled
Horizontal Time Base: 5.0 ms/DIV
Output
Voltage
Change
− 100 mV
Load
Current
100 mV
0
3.0 A
2.0 A
1.0 A
0
100 ms/DIV5 ms/DIV
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Fixed Output Voltage Versions
7.0 V − 40 V Unregulated
DC Input
7.0 V − 40 V Unregulated
DC Input
LM2576
V
in
LM2576
Fixed Output
1
53ON/OFFGN
C
in
100 mF
V
in
1
C
in
100 mF
D
Cin− 100 mF, 75 V, Aluminium Electrolytic
− 1000 mF, 25 V, Aluminium Electrolytic
C
out
D1 − Schottky, MBR360 L1 − 100 mH, Pulse Eng. PE−92108 R1 − 2.0 k, 0.1% R2 − 6.12 k, 0.1%
Adjustable Output Voltage Versions
Feedback
LM2576
Adjustable
D
4
Output
2
53ON/OFFGN
Feedback
4
Output
2
L1
100 mH
D1 MBR360
L1
100 mH
D1 MBR360
C
out
1000 mF
C
out
1000 mF
R2
R1
V
Load
out
V
out
5,000 V
Load
V
out
R2 + R1ǒ
Where V between 1.0 k and 5.0 k
Figure 15. Typical Test Circuit
PCB LAYOUT GUIDELINES
As in any switching regulator, the layout of the printed circuit board is very important. Rapidly switching currents associated with wiring inductance, stray capacitance and parasitic inductance of the printed circuit board traces can generate voltage transients which can generate electromagnetic interferences (EMI) and affect the desired operation. As indicated in the Figure 15, to minimize inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible.
For best results, single−point grounding (as indicated) or ground plane construction should be used.
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+ V
ref
ref
R2
ǒ
1.0 )
V
out
V
ref
= 1.23 V, R1
–1.0Ǔ
R1
Ǔ
On the other hand, the PCB area connected to the Pin 2 (emitter of the internal switch) of the LM2576 should be kept to a minimum in order to minimize coupling to sensitive circuitry.
Another sensitive part of the circuit is the feedback. It is important to keep the sensitive feedback wiring short. To assure this, physically locate the programming resistors near to the regulator, when using the adjustable version of the LM2576 regulator.
8
LM2576
PIN FUNCTION DESCRIPTION
Pin Symbol Description (Refer to Figure 1)
1 V
2 Output This is the emitter of the internal switch. The saturation voltage V
3 GND Circuit ground pin. See the information about the printed circuit board layout. 4 Feedback This pin senses regulated output voltage to complete the feedback loop. The signal is divided by the internal resistor
5 ON/OFF It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the total input supply
in
Buck Converter Basics
The LM2576 is a “Buck” or Step−Down Converter which is the most elementary forward−mode converter. Its basic schematic can be seen in Figure 16.
The operation of this regulator topology has two distinct time periods. The first one occurs when the series switch is on, the input voltage is connected to the input of the inductor.
The output of the inductor is the output voltage, and the rectifier (or catch diode) is reverse biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upwards, as described by the following equation:
During this “on” period, energy is stored within the core material in the form of magnetic flux. If the inductor is properly designed, there is sufficient energy stored to carry the requirements of the load during the “off” period.
in
Power Switch
This pin is the positive input supply for the LM2576 step−down switching regulator. In order to minimize voltage transients and to supply the switching currents needed by the regulator, a suitable input bypass capacitor must be present (Cin in Figure 1).
of this output switch is typically 1.5 V. It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry.
divider network R2, R1 and applied to the non−inverting input of the internal error amplifier. In the Adjustable version of the LM2576 switching regulator this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage.
current to approximately 80 mA. The threshold voltage is typically 1.4 V. Applying a voltage above this value (up to +Vin) shuts the regulator off. If the voltage applied to this pin is lower than 1.4 V or if this pin is left open, the regulator will be in the “on” condition.
sat
DESIGN PROCEDURE
This period ends when the power switch is once again turned on. Regulation of the converter is accomplished by varying the duty cycle of the power switch. It is possible to describe the duty cycle as follows:
t
on
d +
, where T is the period of switching.
T
For the buck converter with ideal components, the duty cycle can also be described as:
V
out
d +
V
in
Figure 17 shows the buck converter, idealized waveforms
I
L(on)
+
ǒ
Vin–V
DV
L
out
L
Ǔ
t
on
C
out
R
Load
of the catch diode voltage and the inductor current.
V
on(SW)
Power Switch
Off
Diode VoltageInductor Current
VD(FWD)
Power
Switch
On
Power Switch
Off
Power Switch
On
Time
Figure 16. Basic Buck Converter
The next period is the “off” period of the power switch. When the power switch turns off, the voltage across the inductor reverses its polarity and is clamped at one diode voltage drop below ground by the catch diode. The current now flows through the catch diode thus maintaining the load current loop. This removes the stored energy from the inductor. The inductor current during this time is:
I
L(off)
+
ǒ
V
out
–V
L
Ǔ
t
D
off
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I
pk
I
min
Diode Diode
Power Switch
Power Switch
Figure 17. Buck Converter Idealized Waveforms
9
I
Load
(AV)
Time
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